ABB Control Systems Annual Partner Conference 2019 - AC500 - Highlights and 800xA integration Ronny Happ
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— SEPTEMBER 2019, SEVILLA, SPAIN ABB Control Systems Annual Partner Conference 2019 AC500 - Highlights and 800xA integration Ronny Happ
— PLC Automation – AC500 Segments, Applications, Roadmap and latest highlights with 800xA integration Ronny Happ Head of Global Product Management – PLC Automation AC500, Machine & Factory Automation Presenter Profile: Ronny has been working in several management roles in R&D, product and portfolio management in Europe and Your Photo China. Before taking the role as head of global product management from PLC Automation, he was acting as global product manager for AC500. Synopsis: • Get update in product portfolio of AC500, it's capabilities, value proposition and news • Understanding of how overall offering can be applied to specific applications What you will learn: • What is available on PLC Automation AC500, CP600, ABB Ability basket? • Which are the target segments with best feature fit and references? • How to use S500 under AC800M? How to get AC500 engineered in 800xA? • What is on the roadmap of PLC Automation AC500? September 10, 2019 Slide 2 ABB Control Systems Annual Partner Conference 2019
— AC500 SEGMENTS – Target Application / References PORTFOLIO ROADMAP – selected Highlights
—
Made in Germany – ABB Automation
STOTZ-KONTAKT GmbH – Heidelberg, Hornberg
ABB STOTZ-KONTAKT develops, manufactures
and sells products for the electrical installation
and automation of buildings, machines and plants
Headquarters:
Heidelberg, Germany
– Management
– Product Management, R&D, Service, Sales
Electronic production:
Hornberg, Germany
September 18,
Slide 4
2019
ABB STOTZ-KONTAKT GmbH
Location Heidelberg, Germany
Confidential
ABB STOTZ-KONTAKT GmbH
Our production lines
▪ Production line Production line
miniature circuit Miniature circuit
breakers in beakers in
Heidelberg
Heidelberg
Production line Electronic Products
thermal overload PCB assembly / Box
relays build
in Heidelberg
in Heidelberg
Confidential
— AC500 SEGMENTS – Target Application / References PORTFOLIO ROADMAP – selected Highlights
—
AC500 – Enable customer and partnering in targeted areas
Video for introduction to AC500 in Infrastructure applications
https://youtu.be/M8uQ4yMoKdc
September 18, 2019 Slide 8 ABB Control Systems Annual Partner Conference 2019
—
AC500 – Enable customer and partnering in targeted areas
With all our effort we support our clients to win success regardless operation
Machinery OEM Infrastructure Process Industries
X20 800xA
AC500
September 18,
Slide 9 ABB Control Systems Annual Partner Conference 2019
2019
—
Crane automation
Recom – Italy
CONFIDENTIAL
– Entire ABB automation package
– Several new projects for the next year
– High potential customer
September 18,
Slide 10 ABB Control Systems Annual Partner Conference 2019
2019—
Market leader in Tunnel automation
Infrastructure – Tunnel Automation Autostrade
CONFIDENTIAL
– Leader in delivering complete system solution OPC sever Italy
– Nowadays ABB is recognized as one of the main suppliers
– Full ABB solution
Ethernet
Automation Builder CP600 / CP600-eCo
engineering suite
Sync
CI590
Parallel CS31 bus
September 18,
Slide 11 ABB Control Systems Annual Partner Conference 2019
2019—
Eurasia (Bosphorus )Tunnel
Turkey
CONFIDENTIAL
1. Functional, reliable traffic management and monitoring
completely integrated with the current metropolitan
transportation system 2
6
2. Modern lighting technology for the safe navigation and 7
visual safety of the vehicles and passengers 3
3. High capacity ventilation for a clean and healthy travel 8
medium 10
4. Special fire fighting system readily accessible from every
point in the tunnel
4
5. Fire-resistant surface coating 5
6. CCTV monitoring 7x24 every point of the tunnel, and 9
incident detection system 1
7. Communication and notification system accessible from
every point in the tunnel
8. General public announcement system
9. Emergency evacuation system with alternating passages
between lower and upper decks along the tunnel’s full
length, and safe waiting spaces AC500 PLCs
10. Safety lanes at every 600 meters PM595 with 10.000 I/O systems
September 18,
Slide 12 ABB Control Systems Annual Partner Conference 2019
2019—
Wat en waarom A9 Holendrecht – Diemen (Gaasperdammerweg)
The Netherlands
CONFIDENTIAL
Scope of delivery
800xA comprises
– 5x PM866, 1x PM891 & 5x PM891 redundant
– S500 I/O is selected for the connectivity via PROFINET
– PROFINET as major requirement for selecting ABB as supplier
• 298 PROFINET communication interface modules
• 1.200 I/Os
OTAP principle of End Customer means
– O = Ontwikkeling (engineering) 800xA Server based only
– T = Testing consists of 800xA, 3x PM891, 3x S500 I/O
– Acceptance & Production will be delivered
September 18,
Slide 13 ABB Control Systems Annual Partner Conference 2019
2019—
AC500 in Data Centers
CONFIDENTIAL
Brisbane Melbourne
Australia (Brisbane & Melbourne) Malaysia Dubai
DC Operator: DC Operator: DC Owner:
NEXT DC AIMS Dubai Electricity & Water Authority
– HVAC/Utility & energy monitoring – HVAC/Utility & energy monitoring – HVAC/Utility & energy monitoring
– Remote S500: Modbus TCP I/O with CI52x – Modbus TCP I/O with CI52x – Redundancy with AC500 HA
– ABB Ability datacenter automation connects directly to – ABB Ability datacenter automation – ABB Ability + Collaboration Desk (CGM )
CI52x connects directly to CI52x provides KPIs
– Closed loop control with AC500-eCo in same network – Uses existing network infrastructure – Own use + Provides Co-Location Services
– Uses existing network infrastructure – Presently under delivery in KL
– In built switch – big advantage
– Commissioned in Brisbane, Melbourne
September 18,
Slide 14 ABB Control Systems Annual Partner Conference 2019
2019—
AC500 in Water applications
Waste water treatment plant
• Country : China, Plant
located in Guangzhou
• Control and monitoring for
blower, sludge return pump,
aeration, sludge
concentration and chemical
dosing
• AC500 with S500 1.500 I/Os
• PS563 - AC500 Water Library
Package
• IEC 60870
September 18, 2019 Slide 15 ABB Control Systems Annual Partner Conference 2019—
AC500 in Solar applications
Flexibility due to standard protocol of AC500 and high connectivity level
Solar tracker for CSP
• ABB Solution/Package offering
• Complete solution for tracker
control including hardware + solar
application library
• Decentralized architecture based
on ethernet network
• 10.000 PLCs AC500-eCo
• Ready made library for solar
tracker in AC500
September 18, 2019 Slide 16 ABB Control Systems Annual Partner Conference 2019— Waveroller application (FI) AC500 (XC) and HA-library redundancy solution Wave Roller - Company overview o start in 1993 o Installation 10..15m under see level o In surge wave o 800.000 to 1.000.000 cycles during live time o First commercial project in Sri Lanka planned : 5MW plant September 18, 2019 Slide 17
—
Cement Plant Automation
India, AC500, 5.800 I/O
CONFIDENTIAL
4000TPH CEMENT PLANT SYSTEM ARCHITECTURE
Introduction: Server-1 Server-2 Server-3 RAWMILL COALMILL KILN COOLER STANDBY REPORT SERVER
Country: India
System Integrator: M/s ICAM
Systems LLP
End Customer: M/s Saurashtra
Cements Limited
ETH-SWITCH 1 ETH-SWITCH 2
Industry: Cement Plant
Product offering:
RAWMILL CPU COALMILL CPU KILN CPU COOLER CPU
AC500 PM595 Controllers are used
2000 IO’s 1000 IO’s 2000 IO’s 800 IO’s
for controlling different sections of
the Cement plant. The I/O’s are
FO TO PROFIBUS FO TO PROFIBUS FO TO PROFIBUS FO TO PROFIBUS
distributed using 82 Profibus slave CONVERTER CONVERTER CONVERTER CONVERTER
nodes with total of almost 5800 IO’s
Below are sections controlled by PROFIBUS TO FO PROFIBUS TO FO PROFIBUS TO FO PROFIBUS TO FO
AC500 CPUs CONVERTER CONVERTER CONVERTER CONVERTER
– RAW MILL
– COAL MILL PROFIBUS NODE - 01 PROFIBUS NODE - 01 PROFIBUS NODE - 01 PROFIBUS NODE - 01
– KILN
– COOLER
PROFIBUS NODE - 32 PROFIBUS NODE - 16 PROFIBUS NODE - 30 PROFIBUS NODE - 15
September 18, Redundant Ethernet line 1 Profibus line
Slide 18 ABB Control Systems Annual Partner Conference 2019
2019 Redundant Ethernet line 1 Optical fibre line— AC500 SEGMENTS – Target Application / References PORTFOLIO ROADMAP – selected Highlights
— ABB Automation Way forward – AC500 to serve the markets September 18, 2019 Slide 20 ABB Control Systems Annual Partner Conference 2019
—
Product Overview – AC500
Portfolio
Engineering suite Visualization
CP600-eCo CP600 CP600-Pro
– The economical CP600-eCo control panel is aimed – The robust CP600 HMI provides high visualization – The CP600-Pro HMI portfolio comes with
for standard functions and high usability for clear performance, versatile communication and high end visualization performance, multi-
interaction with the operation process representative design for machines and systems touch operation, versatile trendsetting
Automation Builder communication and representative design
– Automation Builder connects the engineering
tools for PLC, safety, control panels, SCADA, Programmable Logic Controllers PLCs
drives and motion
– Automation Builder combines the tools
required for configuring, programming,
debugging and maintaining automation
projects from one common intuitive interface
AC500-eCo AC500 AC500-XC AC500-S
– Compact PLC offering optimally suited flexible and – Powerful PLC featuring a wide range of performance, – Extreme condition PLC variant of the – Integrated safety PLC (SIL3, PL e) designed
economical configurations for automation solutions communications and I/O capabilities for industrial AC500 platform for safety applications involved in factory,
in smaller applications applications – With extended operating temperature, machinery or process automation area
– ABB’s AC500-eCo has been designed to integrate – The ideal choice for complex, high-speed machinery and immunity to vibration and hazardous – For complex safety solutions
seamlessly into the broader AC500 PLC platform networking solutions gases, use at high altitudes and in humid
environments
I/O modules
Library packages
– For efficient engineering of demanding
applications S500-eCo S500 S500-XC S500-S
– Easy-to-use application examples – Range of modular I/Os for economical configurations – Modular I/O assortment with protected outputs and – Extreme condition variant of the S500 I/O – Safety variant of the S500 I/O system
in smaller applications comprehensive diagnosis, covering a wide range of signal system – Extreme condition variants available
– The I/O modules can be connected directly to the types – With extended operating temperature,
AC500 or AC500-eCo CPU modules – The I/O modules can be installed as remote I/O with a immunity to vibration and hazardous
– S500-eCo I/O modules can be mixed with standard communication interface module or be directly connected to gases, use at high altitudes and in humid
S500 modules and also used as remote I/O with the AC500 CPU environments
fieldbus communication interface modules – Support of different fieldbuses makes it possible to use the
S500 I/O modules with PLCs from different manufacturers
September 18,
Slide 22 ABB Control Systems Annual Partner Conference 2019
2019—
Product Overview – AC500
Portfolio
Fieldbus Ethernet and Fieldbus Ethernet and Fieldbus
AC500
PM595-4-ETH-F
CPU Performance
PM5675-2ETH
PM590-ETH PM592-ETH PM5670-2ETH
PM5650-2ETH PM591-ETH
PM591-2ETH
PM585-ETH
PM582
SM560-S PM5630-2ETH PM583-ETH
SM560-S-FD-1
SM560-S-FD-4
Safety CPU
PM572 PM573-ETH
AC500-eCo
Ethernet
PM554 PM554-ETH PM556-ETH
PM564 PM564-ETH PM566-ETH
Functionality
Ethernet enabled Ethernet, Fieldbus, High Availability and enlarged memory
September 18,
Slide 23 Fieldbus enabled eXtreme Conditions version available
2019
Ethernet, Fieldbus and High Availability enabled—
PLC Automation
One common engineering platform – Automation Builder
AC500-eCo AC500 AC500-XC
– SD card – Fieldbus independent – Vibration (4 g)
– Configurable I/Os – Integrated display – Temp range (-40 to +70 °C)
– Onboard serial & Ethernet – SD card – Humidity (up to 95% humidity)
– Onboard web server – Configurable I/Os – Salt mist
– Onboard I/Os – Pre-wiring – Corrosive gases
– Fast counter on board – Motion interfaces – Corrosive environments
– 3 different types of terminal block – High altitude (4,000 m above sea, 620 hPa)
Modular, Flexible, Scalable, Fast, Robust
September 18,
Slide 24 ABB Control Systems Annual Partner Conference 2019
2019—
PLC Automation
One common engineering platform – Automation Builder
AC500-Safety AC500 condition monitoring AC500 High Availability
– TUV SIL3 certified – Condition monitoring, protection and safety in – Easy and fast solution for redundancy
– Totally integrated in AC500 platform one integrated automation approach – No specific CPU needed
– Safety and non-safety in one eng. tool – Without extra cost in same controller and same – High Availability library
– LD, FBD and ST (Structured Text) standardized engineering – CPUs can be mounted in different cabinets
– XC (eXtreme Condition) versions – Data logging (e.g. for monitoring and improving – Data Synchronization (Ethernet cable)
– Trigonometric functions quality values in real-time) – Program changes possible in standby CPU
– Connectivity via PROFIsafe – Precise I/O for controlled operation performance while primary CPU controls process
– Standalone or possible to integrate with control
and protection
September 18,
Slide 25 ABB Control Systems Annual Partner Conference 2019
2019—
PLC Automation
One common engineering platform – Automation Builder
CP600-eCo CP600 CP600-Pro
– 4, 7, 10″, all wide sc. – 4.3″… 15″ f. versatile applic. – 5″… 21.5″, 16 M colors, all wide screen
– Single-touch (4-wire resistive) – Single-touch (4-wire resistive) – Multi-touch (projective capacitive)
– Slim plastic housing – Robust, precise aluminum case, IP66 front – Robust, aluminum case, true glass screens
– 1x ETH – 2x ETH + switch – 2x ETH 10/100 Mbits, 1x ETH 10/100/1000 Mbits
– PB610 Basic – PB610 Standard – Engineering: PB610
– Max. HMI project size: 60 Mbyte – Max. HMI project size: 60 Mbyte – Max. HMI project size: 240 Mbyte
– Paperless printing of graphic reports – Versatile printing of paper(less) reports – High-performance connectivity to PLC,
– Operating temperature: 0…50 °C – Operating temperature: 0…50 °C machinery and motion drives,
– Linux based – Windows CE based – Wide operating temperature range: -20…+60 °C
– PLC, Drives, ETH IP, Simatic ETH, OPC UA – PLC, Drives, ETH IP, Simatic ETH, OPC UA, – Linux based
ABB robotics IRC5 – PLC, Drives, ETH IP, Simatic ETH, OPC UA
September 18,
Slide 26 ABB Control Systems Annual Partner Conference 2019
2019—
PLC Automation
One common engineering platform – Automation Builder
Preferred ABB solution with PROFINET / PROFIsafe
AC500 CPU
PC with Visualization with Ethernet
Automation
Builder
Industrial
Ethernet Integrated
AC500-S
Safety PLC
Safety
communication PROFINET
to other devices with PROFIsafe
(Encoders, etc.)
WLAN
PROFINET
PROFINET
communication
to other
devices
September 18,
Slide 27 ABB Control Systems Annual Partner Conference 2019
2019—
PLC Automation
Automation Builder – Connectivity is supported by – one common engineering platform
IT network / internet
– MQTT
Customer / OEM cloud ABB Ability™ (1) – OPC UA
– HTTP(S)
– FTP(S)
– SNTP Factory/site network
– OPC DA/AE
– OPC UA
Data base
MES/ERP
HMI CP600 – UDP
800xA – TCP/IP
– KNX
– BACnet
– MySQL / MSSQL Control network
AC500 AC500-eCo
– HTTP(S) – PROFINET
– FTP(S) – EtherCAT
– SNTP – Modbus TCP
– SNMP – Modbus RTU
– Profibus DP
– IEC 60870-5-104
– IEC 61850
– CANopen
September 18,
Slide 28 ABB Control Systems Annual Partner Conference 2019
2019—
PLC Automation
One common engineering platform – Automation Builder
Stay in Control
Automation Builder integrates engineering tools for
PLCs, safety, drives, motion, control panels and SCADA
Reduce risk
Manage complexity and realize connectivity easily
Increase efficiency
Use state-of-the art editors for programming of
PLC applications and visualizations
Combine tools
One common intuitive interface for configuring, programming,
debugging and maintaining automation projects
Save time
Test systems effortlessly in a virtual environment without
real hardware using the Virtual Commissioning technology
September 18,
Slide 29 ABB Control Systems Annual Partner Conference 2019
2019—
PLC Automation
Automation Builder Engineering Suite
Save time Reduce risk Increase productivity
Accelerate start of production Ensure quality Ease user training
Save time on-site by intense preparation in office Verify logic, detect errors, prove quality Work in simulation model like in reality
Start commissioning earlier Enable standardization Lower production downtime
Perform exhaustive tests without real hardware Re-use proven solutions Enable parallel maintenance and production
September 18,
Slide 30 ABB Control Systems Annual Partner Conference 2019
2019—
ABB Automation
Life Cycle update ALSO AVAILABLE ON ABB LIBRARY – INTERNAL ONLY
Active
– Active product types are in volume production and are actively
marketed and sold
– Full service support is available for Active products
Classic
– Classic product types are no longer in volume production
– Full service support is available for Classic product
Limited
– Limited product types are no longer in volume production
– Service support is limited
– Customers are recommended to replace products in Limited phase
with a new superior product type in Active phase
Obsolete
– Obsolete product types no longer in volume production
– Service support is normally not available
– Customers are strongly recommended to replace Obsolete product
types with a new superior product type in Active phase
September 18, 2019 Slide 31 ABB Control Systems Annual Partner Conference 2019— AC500 SEGMENTS – Target Application / References PORTFOLIO ROADMAP – selected Highlights
PLC Automation – Product / Feature Roadmap intended under preparation sales release
Control AB2.1 / V3.1 AB2.2 / FW V3.2
• OPC UA, HTML5 • KNX IP protocol
AC500 • New CPU’s • Marine Certificates
PLC + IO+ XC • IEC60870-105-4, SNTP • cUL
• Security features
• Extended Licensing XC versions
IEC 61850 Secure IoT protocol
Ethernet based
Redundancy S500 hot swap
AC500 - eCo AC800M with S500 on
PROFIBUS 800xA integration
“AC500 connect”
PROFINET SharedDevice
AC31 AC800M with S500
legacy product LifeCycle ext. on PROFINET
AC31 Adapter
Safety PROFIsafe F-Device,
AC500-S Up to 4 Safety Controllers
Visualization HMI with
CP600e-Co /
CP600 HMI MTBF for
CP600-PRO
Fail-safe
Tools and Automation Builder with AB 2.2 : Web help,
Libraries Virtual server based engineering,
Commissioning, Usability improvements
Previous 2018 H1 H2 2019 2020 2021 / 2022
AC500 Selected highlights for infrastructure and
800xA integration For ABB Internal Use Only – CONFIDENTIAL—
S500 Hot Swap
Overview
Features Central I/O with
Hot Swap I/O modules and
– Hot Swap of I/O modules which are mounted
Hot Swap terminal unit
on Hot Swap terminal unit
– Hot Swap terminal unit can be recognized by
white frame around terminals
– Multi hot swapping of I/O modules possible
Remote I/O station with
when > 1 second between removal or insertion
Fieldbus Hot Swap I/O modules
of modules
and Hot Swap terminal
unit
• PROFIBUS
• PROFINET
• MODBUS TCP
April 3, 2019 Slide 34—
S500 Hot Swap
Available modules
I/O modules Communication interface modules AC500 CPU
I/O modules can be hot swapped when Hot Swap of attached I/O modules Hot Swap of attached I/O modules
mounted on Hot Swap terminal unit and mounted on Hot Swap terminal unit is mounted of Hot Swap terminal units is
attached to a AC500 CPU or an S500 handled in communication interface supported by
communication interface supporting Hot modules – AC500 V2 CPU as of PM585-ETH with
Swap Modbus TCP firmware version FW 2.8.1
– DI524 32 DI 24V – AC500 V3 CPU with firmware version FW
– CI521-MODTCP
– DO524 32 DO 24V 0.5A 3.2.0
– CI522-MODTCP
– DC522 16 DC 24V 0.5A The firmware for both CPU ranges is
PROFINET available in AB 2.2.0
– DC523 24 DC 24V 0.5A
– DC532 16 DI / 16 DC 24V 0.5A – CI501-PNIO
– AI523 16 AI U/I/RTD – CI502-PNIO
– AI531 8 AI U/I/RTD/TC PROFIBUS
– AO523 8 AO U/I, 8 AO U – CI541-DP
– AX521 4 AI U/I/RTD, 4 AO U/I – CI542-DP
– AX522 8 AI U/I/RTD, 8 AO U/I
Required Hot Swap terminal unit TU516-H
September 18,
Slide 35
2019—
S500 Hot Swap
principle
What is hot swapping? Hot swapping sequence How is it implemented?
– I/O modules can be removed and – S500 I/O modules are enhanced for hot
1. System is in RUN
replaced while the system is running swapping
– Signals go to low state for removed – Firmware of communication interface
modules module and AC500 CPU enhanced for
– All other modules in the configuration hot swapping of I/O modules mounted
continue operating on Hot Swap terminal unit.
2. During removal of
– After re-insertion the modules are an I/O module all – The Hot Swap
parametrized and go back to normal other modules terminal unit is
operation continue operating marked with the
white frame around
– Multi hot swapping of I/O modules the terminals
possible when > 1 second between 3. After re-insertion
removal or insertion of modules of the I/O module it
is parametrized and
all modules operate
September 18,
Slide 36
2019—
S500 Integration in Control Builder for 800xA and AC 800M
Scalable I/O offering within Automation Platform
Feature and benefit of integration System architecture example
Hardware libraries available for Control Builder
DCS AC 800M
– PROFIBUS libraries for 6.0 and 6.1
– PROFINET library for 6.1
Engineering User Interface (UI) aligned with S800
– Structure of UI
DCS I/O
– Order of parameters in UI
– Names of parameters and parameter values
PROFIBUS DP
DCS features available
– ISP (Input Set to Predetermined) PROFINET
PLC I/O S500
– OSP (Output Set to Predetermined)
– Data type and scaling of analog values same as S800
September 18,
Slide 37 3ADR010205
2019—
S500 Integration in Control Builder for 800xA and AC800M
When does it fit ? Where to sell ?
Hybrid applications
– Infrastructure, tunnel, building, water & waste water
– Cement, open pit mining, metals
– Pulp and paper – entry level applications e.g. tissue paper
– Batch processes (pharma, chemistry and F&B)
– Data center – a lot of analog inputs are needed
– Package units and packaging machines
Product positioning of S500
– Scalable I/O within 800xA platform
– Hot Swap
– ABB PROFINET IO S1 redundancy
– CE, cUL, Class I Div. 2, marine certificates
– Extreme conditions variants available
September 18,
Slide 38 3ADR010205
2019—
S500 Integration in Control Builder for 800xA and AC 800M
How does it work ?
Import library Configuration
Hardware
library
Control Builder for
engineering of DCS
controller AC 800M
September 18,
Slide 39 3ADR010205
2019—
S500 Integration in Control Builder for 800xA and AC 800M
How does it look like ?
Hardware library in Project Explorer Adding modules to a configuration I/O channel configuration
September 18,
Slide 40 3ADR010205
2019—
AC500 PLC – 800xA Integration
Value proposition
Feature and benefit
Cost efficient AC500 PLC hardware used for automation
800xA
Engineers and Operators has full DCS experience and features
Off-the-shelf purpose-built process objects and function blocks
Efficient engineering
– Symbols and faceplates for 800xA
– Data exchange using PLC Connect option
– 800xA bulk data manager BDM used
– AC500 library with proven process control function blocks
Compact HMI CP600 panels
No further license cost on 800xA or AC500 libraries in addition to
PLC Connect
Technical and Life-cycle support AC500 PLC
September 18, 2019 Slide 41—
AC500 PLC – 800xA Integration
Offering
Features
12 purpose-built version controlled process object type libraries
800xA
for AC500 and 800xA for non-safety process monitoring and
control application
– PLC Object Library for 800xA
– Process Control Objects (PCO) library for AC500
PLC Connect based OPC DA connectivity between for 800xA-
AC500 integration
BDM tool based efficient engineering OPC comm
Logical colors for graphics Compact HMI CP600 panels
Multi Language support – en, de, sv, da
Connect package common for 800xA and Compact HMI (CHMI) AC500 PLC
Object embedded data sheet
800xA System Installer based automated installation
September 18, 2019 Slide 42—
AC 500 Connect
System architecture
Components
AC500 PCO Library Function Block types
800xA PLC Library process object types (composite types) Process Object
Signal Object
AC500 OPC DA Server
PLC Connect for OPC connectivity and base Signal objects
800xA for Operation, AC500 PLC for execution
PLC Connect
AC 500 PLC 800xA
AC 500 process
Function OPC
Blocks objects
September 18, 2019 Slide 43—
Interfaces
Signal Chain
AC500 Function Block OPC Server 800xA Object view 800xA User Interface
AC 500
September 18, 2019 Slide 44—
Integration of AC500 in 800xA
Engineering workflow in three steps
1 2 3
Operator Workplace
Automation Builder
Plant Explorer workplace
Control structure
Bulk Data Manager Valve object
Motor object (800xA)
Control aspect
Graphic element
Faceplate
Process
Control Object PLC object library
library
AC 500 System 800 xA
Create application program with Create equivalent structure in bulk Populate PLC objects to control
objects e.g. AC500 Motor object data manager structure
September 18, 2019 Slide 45—
AC500 HA – High availability on Ethernet
Advantages of new Ethernet based High Availability in AC500
Overview – Features SCADA
Benefits of AC500 High Availability
SCADA Ethernet Network
– Hot standby: Both CPUs (and all communication) are “hot”:
Permanently running in parallel, continuously synchronizing
each other and monitoring the system AC500 AC500 Engineering
– If the primary CPU is stopped, powered off or crashed, or if CPU A Sync connection CPU B
an I/O communication/cable has failed, the other hot standby
CPU takes over immediately by adopting primary status
Managed Managed
– Higher resource utilization, no downtimes caused by cabling/ Switch Switch
hardware/software failure: Thanks redundancy
× Redundant ×
– Cost efficiency and easy system maintenance through the use Field Ethernet Network
of standard hardware
– Scalable High Availability with standard CPUs:
IO mod.
IO mod.
IO mod.
Cost matching hot standby quality for small or large systems
CI52x … CI52x … CI52x …
– Typically 50 ms changeover time or less
… … …
IO to
process
September 18,
Slide 46
2019—
AC500 HA – High availability on Ethernet
Applications
Main Applications
Tunnel / Data Center Buildings Airports
E.g. HVAC/Lighting/Traffic, E.g. HVAC, lighting, remote E.g. Airfield lighting, remote
remote monitoring & control monitoring & control monitoring & control
Train Stations / Metro Industrial control Water/Power Infrastructure
E.g. HVAC, lighting, remote E.g. Cement, Mining Pumping, renewables, storage
monitoring & control remote monitoring & control
September 18,
Slide 47
2019—
AC500 HA – High availability on Ethernet
Success Case with HA-Modbus TCP based library
Oswaldiberg Tunnel
– End customer ASFINAG
– Strabag: Complete offering
(incl. building works), complete
automation system solutions
– ABB and AC500 is recognized to
be a main control supplier for
tunnel automation
– AC500 HA Ethernet redundancy
w. ModbusTCP used since end
2015 (V2)
September 18,
Slide 48
2019—
AC500 HA – High availability on Ethernet
More choices available now: Ethernet field connectivity
HA-CS31 HA-Modbus TCP (running with AC500 V2 and V3)
Proven Serial, parallel bus solution Scalable Ethernet networks Modern Engineering and Architecture
– Characteristics: – Characteristics: – Characteristics:
• I/O: Fast, parallel ABB-CS31 bus • I/O: Ethernet Network (Redundancy) • I/O: Ethernet Network (Redundancy)
• (not usable: S500 eCo Modules) • Flexible architecture (all couplers) • OPC-UA, Codesys V3 Engineering
• (Wide I/O networks limited by serial) • All S500 I/O Modules also eCo • All S500 I/O Modules also eCo
OPC sever OPC sever e.g. OPC-UA clients
Ethernet
Ethernet Ethernet
Automation Builder CP600 / CP600_eCo Automation Builder CP600 / CP600_eCo Automation Builder CP600 / CP600_eCo
engineering suite engineering suite engineering suite
Sync Sync CPC UA (or
DA via PC)
Sync
CI590 Ethernet CI52x Ethernet CI52x
Redundancy In use in Redundancy In use in
Thousands
Parallel Austria Norway:
of systems
CS31 bus Oswaldiberg Bomlafjorden
in operation
since 2016
September 18,
Slide 49
2019—
AC500 High Availability Based On Ethernet
Summary
– High availability with hot standby quality SCADA
– ModbusTCP used for field communication
– Independent of network protocols SCADA Ethernet Network
– Can cover:
Engineering
CPU A CPU B
• Scalable I/O: up to 100 I/O clusters Sync connection
• Scalable on CPU: all V2 and V3 CPU versions
Managed Managed
• Scada connection: OPC-UA, OPC-DA, IEC 60870, Modbus Switch Switch
(IEC 61850 coming) × Redundant Field Ethernet Network ×
– AC500 Bulk Data Manager tool BDM for comfortable
configuration Managed Managed
IO mod.
CI52x Switch Switch
– Staged Release: PS5601-HA-MTCP Package
× ×
→ Now: via Support only – several countries active
• Product licenses (run-time per CPU) in 2018
IO mod.
IO mod.
IO mod.
CI52x CI52x CI52x
IO to
process
September 18,
Slide 50
2019IEC 61850 Server
Features provided with our solution for IED and configuration
AC500 as IED with IEC61850 Server
AC500 V3 CPU acts as and IED with IEC 61850 Server edition 1: AC500 IED
– Sending MMS messages to ensure a safe data communication – no real time
support
IED Server IED Server IEC
(Publisher) (Subscriber) Client
– Publishing and subscribing GOOSE messages high priority peer-to-peer
data exchange between different servers to ensure a data transmission OSI Layer Model
with minimal delay
Application MMS GOOSE SNTP GOOSE MMS
Automation Builder used as IED configuration tool Presentation
– Import / Export of SCL files formats Session
• ICD – IED capability description file Transport TCP UPD TCP
Network IP IP IP
• SCD – substation configuration description file
Data Link Ethernet
• CID – configured IED description file
Physical
TUV certified Copper / Electricity, Air / Wireless
September 18, 2019 Slide 51—
AC500 & MQTT
Benefits & functionality
• Highly scalabe functionality
➢ Data transfer
➢ Control
➢ Functional safety control
➢ Local analytics
• Easily extendible through full compatibility of
modules
• Cloud-platform independent
Fully flexible
Cost-efficient
Performant
September 18,
Slide 52 Cloud connectivity - AC500 & MQTT-protocol
2019—
AC500 & MQTT
Use cases
IoT-Gateway
Energy monitoring
of radio towers
TELECOMMUNICATION
IoT-Controller
Remote monitoring/
data logging of winches
WATER
MARINE
CRANES
IoT-Data-Center
Cloud & Edge monitoring
of critical assets (e.g. pumps) IoT-Controller Advanced
Functional safety control
for cranes
September 18,
Slide 53 Cloud connectivity - AC500 & MQTT-protocol
2019—
MQTT at a glance
Charateristics, benefits & typical use
Characteristics Benefits Typical use
• Client / broker architecture • Easy device integration • Resource-constraint networks
• Publish/subscribe pattern • Low resource consumption • Cost-efficient data transfer
• Adjustable functionality (bandwidth, battery,…) (e.g. to cloud)
• Small overhead • Immediate data update • Condition Monitoring
• Simple JSON-format • No permanent connection
required
• Flexibility
• Supported across many
IoT-platforms
September 18,
Slide 54 Cloud connectivity - AC500 & MQTT-protocol
2019—
MQTT demo application
Purpose & functionality
Purpose: enable global monitoring of KPIs & alarms
CLOUD
Cloud-based condition monitoring
AJAX − Vibration velocity RMS
− Temperature
− Alarms
Online dashboard
MQTT EDGE Location of PLC: Bangalore, IN
In-depth local monitoring
− FFT-vibration analysis
AC500 FM502 CMS − Temperature monitoring
+ MQTT library − Electrical protection
September 18,
Slide 55 Cloud connectivity - AC500 & MQTT-protocol
2019—
AC500 and CP600 – HTML5
Visualization on any device
Better support on portable devices with
HTML 5 webserver technology:
– Make the use of the machine and the
maintenance easier using portable
device like tablet or smartphones
V3
– Enhance the interaction with the
machine on proven and easy devices
– Improve the availability using state of
the art technology
– Save cost offering a modern
visualization feature integrated into
programming software
September 18,
Slide 56
2019— AC500 SUMMARY
—
AC500 – PLC Automation
http://new.abb.com/plc
In addition new Material available for download:
- New product catalog
- New data sheets for each product
- New hardware manual as PDF version for printing
- All new sales announcements
- New product presentations
- New webinars in ABB Library available
- New reference stories, new application examples
- New application articles
September 18, Confidential
Slide 58 ABB Control Systems Annual Partner Conference 2019
2019—
AC500 – PLC Automation
http://new.abb.com/plc
Performance and Productivity YOU ARE WELCOME !
– Open Engineering
AC500 demonstrator
– Flexible & Scalable
in exhibition.
– AC500 eXtreme Condition
– Machine Safety
– Condition Monitoring
AC500 Deep dive
AC500 Portfolio – Highlights
– S500 HotSwap,
Training day
– AC500-connect for 800xA
– S500 HWD files for AC800M Thursday
– Ethernet based Redundancy September 19th
– IEC61850 12:00 – 14:30
– ABB Ability enabled OPC UA, MQTT, HTML5
September 18,
Slide 59 ABB Control Systems Annual Partner Conference 2019
2019You can also read
