Flexible. Precise. Unique - YOUR SOLUTION - HOMAG
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Flexible. Precise. Unique. Our edge banding machines YOUR SOLUTION EDGETEQ S-300
02 HOMAG EDGETEQ S-300 Content
HOMAG EDGETEQ S-300 Content 03 Perfect edges for discerning customers manufactured with flexible machines Individual customer needs and preferences, sophisticated products and a wide range of materials – all factors which play a major role in today’s woodworking industry. Here, production flexibility and efficiency are key – particularly for woodworking shops and medium-sized enterprises. HOMAG offers unbeatable benefits and has a presence on the ground with international production plants and sales and service companies with around 6,600 staff members in over 100 countries around the world. Work with HOMAG to create a sharp competitive edge and security for your business in the long term. We are: YOUR SOLUTION MORE: HOMAG.COM Content 04 All inclusive as standard 06 Edge parameters 08 Models 1400 airTec, Highflex 12 powerTouch control system 13 Our unit modules 28 Technical data 32 LOOPTEQ return conveyor 34 Life Cycle Services
04 HOMAG EDGETEQ S-300 All inclusive as standard
All inclusive as standard
THE MOST IMPORTANT FEATURES OF THE 8 MODELS. These series are
characterized by its comprehensive equipment standard: Belt-type top pressure for
precision workpiece guidance, optimized trimming tools for optimum chip disposal
and perfect processing quality. Variable feed speed in various performance
categories for high productivity. All machines can also be extended. HOMAG
machines EDGETEQ S-300 are energy-saving and environmentally friendly.
· High-grade furniture with high edge quality
· More output through high availability
· Low energy requirement
· Outstanding economy
· Optimum cost-to-performance ratio
Gluing units – safe hot-melt glue Edge banding with PUR Zero joint technology with
application PUR adhesives are used by HOMAG HOMAG airTec
HOMAG gluing units are qualified for on the same machines and with the The units are now equipped with a rotary
quick, friction-locked gluing. The heated same application units as EVA hot melt air heater which makes the process
glue roller provides an optimum glue adhesives. significantly more efficient and quieter as
temperature. well as saving resources.
HOMAG EDGETEQ S-300 All inclusive as standard 05
Intuitive operation with powerTouch control system
Using the widescreen format multitouch monitor, you control machine functions by direct touch contact. The ergonomically optimized design
and an array of help and assistant functions substantially simplify operation.
Multi-stage technology Controlled chip capture
For easy profile change by push button. The chips are extracted already in the
Saves time and improves quality. interior and selectively directed to the
extraction hood. Greater economy and a
longer service life due to reduced wear and
lower service costs. Reduced extraction
speed drives down energy consumption
and costs.
06 HOMAG EDGETEQ S-300 Edge parameters
Material types | Edge parameters
High flexibility is achieved by processing all edge materials: 0.3 mm melamine, 2 mm PVC, 8 mm solid strips and veneer. For
perfect high-gloss parts, important components such as the motor-driven top pressure and the automatic adjustment of the glue
joint scrapers are used. Special tracing elements are ideal for machining of acute-angled or obtuse-angled parts or parts with
hinge holes.
a b c d e
SOLID
0,4 – 8
(mm)
COILS
with = 22: min. 70 8 – 60 0,3 –3,0 65 max. 30
(mm)
STRIPS
0,4 – 3,0
(mm
HOMAG EDGETEQ S-300 Higher output 07 Higher output for your edge banding machine Workpiece return conveyors of the LOOPTEQ series are the ideal addition to the machines of the EDGETEQ series. The LOOPTEQ O-300 is ideal for small, narrow and medium-sized workpieces.
08 HOMAG EDGETEQ S-300 Model 1440 FC
2
1 3
EDGETEQ S-300 – Model 1440 FC
For woodworking shops and small or medium-sized buffing unit. Depending on the requirements, the machine
enterprises, the Model 1440 FC of the EDGETEQ S-300 can be equipped with a quickmelt gluing unit for even more
series secures competitive benefits in the long term. effective EVA production or a PUR pre-melter.
In the basic version, the machine is equipped with a joint The optionally available machine automation packages
trimming unit, a precise gluing unit, a 2-motor snipping unit, reduce set-up times and offer a high level of operating
a trimming unit, a radius scraper, glue joint scraper and a convenience.
HOMAG EDGETEQ S-300 Model 1440 FC 09
4 6 8
5 7
1 Joint trimming unit 2 Gluing unit with PUR pre-melter 3 Snipping unit
4 Trimming unit 5 Profile trimming unit 6 Profile scraper
7 Glue joint scraper 8 Buffing unit
10 HOMAG EDGETEQ S-300 Model 1450 FC
EDGETEQ S-300 – Model 1450 FC
To offer an optimal solution, the basic machine of the 1450 addition to automating the entire machine, the focus here is
FC model is fitted with a joint trimming unit, a precise gluing on postprocessing. The multi-stage technology is used on the
station, a dual-motor snipping unit, a trimmer, and a dual- trimmer unit and scraper. The radii can be changed easily at
motor profile trimming unit. A profile scraper with quick-change the press of a button as the units are fitted with NC axes. This
heads, a glue joint scraper, and a buffing unit provide the means that the entire machine is equipped with multi-stage
perfect finish. technology and the customer is free to change radii in line with
If required and on request, the machine can be converted the requirements. Full flexibility is guaranteed, and all individual
ex factory into an Edition model offering full automation. In customer requests can be taken into account.HOMAG EDGETEQ S-300 Model 1430 HF, 1440 AT 11 Model 1430 HF This machine is equipped with a precise Quickmelt gluing unit, a tiltable two-motor snipping unit for straight and chamfer snipping, as well as a trimming unit. For complete processing, a joint trimming unit, a profile trimming unit, a radius scraper, a glue joint scraper and a buffing unit are available for the perfect finish. The Highflex machines of the EDGETEQ S-300 series are characterized by its high level of automation and a comprehensive range of processing units. The high degree of flexibility enables adjustment to your specific needs and guarantees optimum edges. Model 1440 AT For joiners with high-end requirements, the EDGETEQ S-300 airTec model is the ideal machine. Whether for production of the perfect zero-joint or for other edge processings, the machine always provides the perfect solution. The nerve center of the machine is the gluing unit, which alongside the airTec activation unit also acts as a dual solution, guaranteeing outstanding flexibility. Alongside the magazine, the machine is equipped with a joint trimming unit, a two-motor snipping unit, a trimming unit and a profile trimming unit. A radius scraper, glue joint scraper and a buffing unit ensure a perfect finish. The airTec models are characterized by their high level of automation and a comprehensive range of processing units.
12 HOMAG EDGETEQ S-300 powerTouch control systems
powerTouch –
The new dimension of machine control units
powerTouch represents the operating philosophy of HOMAG: touchscreen operating concept combines design and function
standardized, easy, ergonomic, and evolutionary. The innovative in a completely new generation of control systems.
At the heart of the concept is a large, widescreen multitouch monitor that allows
machine functions to be controlled directly by touch. The entire programming Your benefits
interface is optimized for powerTouch operation and offers numerous new help and
assistant functions that make working processes substantially easier. · 15,6“ monitor with full HD
resolution
Standardized operating elements and software modules ensure that all HOMAG
edge banding machines from EDGETEQ S-300 can be operated in the same way · Fast overview of machine
status
using this new concept. They differ only in a few machines-specific details.
This not only simplifies operating different machines, but also makes for greater · Easy, user-oriented
navigation
efficiency by significantly reducing the time spent on training and service.
· Guided path to production
readiness through traffic
light indicator
· New ergonomic design of
the operating panel
Teleservice reduces on-site service · Intuitive, natural touch
visits operation on the machine
· Reduction in service costs · Use of gestures, e.g.
scrolling, swiping
· Avoids unplanned machine downtimes
· Targeted planning for service visits and
spare parts delivery
· Support for maintenance and operating
personnelHOMAG EDGETEQ S-300 Our unit modules 13 Our range of modular units: The right solution no matter what the requirement For wide-ranging different processing tasks, we use units Presenting a range of units for joint trimming, gluing, from our tried and tested modular range. By continuously snipping, profile trimming, grooving and finish processing. extending the offered functions, we ensure that you have Their extreme precision and state-of-the-art technology will the right solution available to cope with changing trends. boost the flexibility and efficiency of your production.
14 HOMAG EDGETEQ S-300 Units
Workpiece feeding
Precise workpiece feeding is a pre-condition to achieve guide, infeed stop, sliding carriage or workpiece support.
perfect edge quality. Our solutions are your benefit: infeed
Air cushion table Automatic infeed guide adjustment Sliding carriage
For easy workpiece feeding. Precise, repeatable program-controlled Robust linear guiding system to secure
infeed guide adjustment by means of servo right-angled workpiece feeding.
axis.
Infeed stop Insertion device Belt-type top pressure
For minimum workpiece spacing and safe Automatic edge infeed for quick edge Belt-type top pressure available as an
operation. changes between different rolls of material. option instead of the standard roller
pressure systemHOMAG EDGETEQ S-300 Units 15
Spraying units
Spraying units help to improve edge quality throughout the Cleaning agent helps to easily remove glue residuals.
complete processing. Separating agent avoids that hot melt Lubricant is applied to protect sensitive surfaces before
glue residuals adhere to the workpiece and antistatic agent trimming and to prevent gloss marks on the workpieces.
avoids that plastic chips adhere to the workpiece.
1 Separating agent
2 Lubricant
3 Antistatic agent
4 Cleaning agent
1 2 3 4
Joint trimming unit
The HOMAG joint trimming units provide the perfect basis
for splinter-free workpiece edges and glue joints with a
consistently high standard of product quality.
Joint trimming unit
Perfect cut and long service life due to diamond tipped tools for
optimum edge joint quality. The diameter is 100 mm.16 HOMAG EDGETEQ S-300 Units
Gluing units – reliable hot melt glue application
HOMAG gluing units are ideal for a fast, positive-locking glue individually equipped with a PUR pre-melting unit – allowing
bond. The heated glue roller ensures an optimum gluing rapid changeover between two different colors or PUR.
temperature. On request, the gluing unit can also be
Your benefits at a glance
- QA65N
· Short heating-up time by sensored level control
(2 levels selectable)
· The application unit can be easily removed by
means of a quick-release lock for melting hot-
melt glue either automatically or manually
· Glue roller with integrated heating guarantees
constant temperature and viscosity for all
workpiece thicknesses
· Electropneumatic glue roller and tank clamping
prevents glue soiling on the trailing edge of the
workpiece
QA65N glue application system – gravity fed · Tracing pad prevents wear of the application
roller and ensures a consistent glue film
The application unit can be easily removed by means of a quick-
thickness
change device with pneumatic interface.
· Glue roller lift-off on feed stop
Sensor for checking the fill level of the application unit
Switching to a lower glue level guarantees a fast heat-up time for
processing small batch sizes.HOMAG EDGETEQ S-300 Units 17
Systematic gluing
Achieving perfect gluing results depends on the optimum unit, magazine and pressure zone from HOMAG are all
interaction of entirely different factors. The workpiece pre- designed for optimum coordination.
heating, the application unit, quick clamping system, melting
Workpiece pre-heating with heaters Pre-melting unit (optional)
High-strength gluing due to optimum workpiece pre-heating. High degree of availability and optimum gluing quality thanks to the
quick-melt gluing station.
Roller counter pressure
Roller counter pressure for sensitive edge
material.
Pressure zone
Heavy pressure zone up to an edge thickness of 8 mm and a panel height of 60 mm for
optimum glue joint quality.18 HOMAG EDGETEQ S-300 Processing PUR glue
PUR glue and HOMAG – a strong alliance
The moisture and heat resistance of furniture is increased by the use of polyurethane (PUR) hot melt glue.
Its use is ideal for furniture in damp areas such as bathrooms, kitchens and labs.
YOUR HOMAG PUR BENEFITS
AT A GLANCE
· One application unit for all glue types
· No additional application unit needed
· Quick, friction-locked thin film application by
glue roll with integrated heater
· Can be used by the entry-level model to
highend machine as standardHOMAG EDGETEQ S-300 Processing PUR glue 19 PUR pre-melting unit Vacuum tank · Melting output 2.5 kg/h · Compact, mobile tank for storing the PUR application unit · Temperature control to prevent overheating · No vacuum pump and no nitrogen required Service station Service station · Pre-heating and cleaning station for the application unit QA65N · Picture shows application unit in holding device for preheating with a storage area · High flexibility through the use of 2 vacuum containers, each for one QA65N application unit or a PUR pre-melting unit 2.5 kg/h · No vacuum pump and no nitrogen required
20 HOMAG EDGETEQ S-300 Units
airTec – the ideal entry into zero joint technology
The airTec process has become an established zero joint efficiency but also operates with significantly lower noise
solution in woodworking shops and SMEs. HOMAG’s answer emissions. airTec can be used to process all types of
to the growing demand is an innovative, more efficient currently popular, laser-suitable edging types. This means
and resource-saving airTec solution. The nerve center of the great flexibility for all materials and colors.
airTec unit is a rotation air heater which not only enhances
Edge banding “without joints” Easy integration Innovative rotation air heater
The airTec method bonds the edging to the The airTech reactivation unit is installed in The source of energy heats the air while
panel using hot air. This requires the use such a way that it is possible to work with at the same time acting as a heat store
of special edges. These comprise a decor either the standard application unit or the for subsequent repeated air heating. In
layer and a function layer. The HOMAG airTech system. addition, less air is required and the
airTec unit melts the function layer at an heating effect on the surrounding area is
even temperature and flow rate and bonds minimized. Any noise is almost exclusively
it perfectly to the narrow surface. produced during the activation process
and is below the noise level of other
processing units.HOMAG EDGETEQ S-300 Units 21
Snipping units for cutting the face side overhang
The snipping units prepare the workpieces perfectly for snipped either straight or with chamfer.
subsequent trimming operation. The face side can be
Snipping unit
Exact snipping cut using a robust snipping
unit with a highly precise linear guide.
Swivels to easily adjust for chamfer or
straight snipping (optional: adjustment
using pneumatics).
Automation as standard Automation to suit every need
Programmable chamfer/straight snipping For fast changeover between flush snipping
motor adjustment for fast changeover (e.g. of solid strips or inlay shelves) and
between straight snipping and snipping snipping with overhang (e.g. for finish
with chamfer. trimming with profile trimming unit).22 HOMAG EDGETEQ S-300 Units
Trimming units for flush trimming
The rough trimming and fine trimming units offer the perfect The trimming units are equipped exclusively with tools
solutions for processing edge overhangs. capable of controlled chip capture.
Rough trimming unit Trimming unit
For rough trimming of all common edge banding materials. Flexibility for different edge thicknesses and profiles thanks to NC
axes.HOMAG EDGETEQ S-300 Units 23
Trimming with multi-stage technology
The range of edges and panel materials is continually The multi-stage trimming unit always offers the optimum
growing and so is the demand for flexibility. radius for frequently changing applications, and therefore the
It is immaterial if edges are made from plastic, solid wood or best results.
veneer, or if workpieces have high-gloss surfaces.
1 2 3
1 Plan (MS 40/45)
2 Profil 1
3 Profil 2
Multi-stage trimming unit MS40/45
Fully automatic changeover to three different profiles using servo
motors*.
Image shows nesting package.*
* Servo motors: Servo drives consist of motors with a stepless
adjustment. They impress thanks to a high positioning accuracy and
are particularly suitable for small positioning distances.24 HOMAG EDGETEQ S-300 Units
Profile trimming units
The profile trimming units are universal. The user has the
choice to adjust the units manually or to control them via
program.
Profile trimming unit FF10 Profile trimming unit FF20
Optimum profile trimming without making adjustments thanks For rounding corners on thick PVC edges, as well as top edges on
to linked DIA tool and tracing roller. Equipped with an automatic post-forming and soft-forming parts. Equipped with an automatic
adjustment to switch between thin and thick edges. adjustment to switch between thin and thick edges.
Workpiece thickness up to 60 mm. Workpiece thickness up to 60 mm.
Multifunctional trimming unit MF50
Trimming of the top and bottom edge
overhang as well as corner copying on the
front and rear edges. Equipped with an
automatic adjustment to switch between
thin and thick edges. Workpiece thickness
up to 60 mm.
Automation to suit every need
Automatic adjustment between two
different radii is possible.HOMAG EDGETEQ S-300 Units 25 Grooving unit A swiveling grooving unit is available for grooving. If required, the workpiece underside and the front side can be grooved. Grooving unit Safety device A swiveling grooving unit is available for grooving. for grooving solid strips in synchronous rotation. If required, the workpiece underside and the front side can be grooved with EDGETEQ S-300 Model 1440 FGC.
26 HOMAG EDGETEQ S-300 Units
Finishing units
HOMAG ensures the optimum quality of your products with a
range of ideally coordinated finishing units.
Glue joint scraper
For the perfect finish.
Profile scraper
Unit to smooth radii or chamfers, equipped with quick change heads
for fast profile change.
Buffing unit
To polish edges and maintain their natural color.HOMAG EDGETEQ S-300 Units 27
Finish with multi-stage technology
The range of edges and panel materials is continually The multi-stage scraper always offers the optimum radius
growing and so is the demand for flexibility. for frequently changing applications, and therefore the best
It is immaterial if edges are made from plastic, solid wood or results.
veneer, or if workpieces have high-gloss surfaces.
Zeichn-Kompens-Schutzfolien 18.02.14 19:09 Seite 1
Profile 1 Profile 2
Multi-stage scraper MZ40
Fully automatic changeover to two different profiles using servo
motors*.
*S
ervo motors: Servo drives consist of motors with a stepless Optimum compensation for
adjustment. They impress thanks to a high positioning accuracy protective films
and are particularly suitable for small positioning distances.28 HOMAG EDGETEQ S-300 Technical data
TECHNICAL DATA FOR EDGETEQ S-300 SERIES
Model 1430 FC Model 1440 FC Model 1440 FGC Model 1450 FC Model 1450 FCG
Overall length (mm) 4,773 5,273 5,273 5,773 5,773
Feed speed (m/min) 8 – 14 8 – 14 8 – 14 8 – 14 8 – 14
WORKING DIMENSIONS
Workpiece width (mm)*
with workpiece thickness 8 – 22 mm 70 70 70 70 70
Workpiece thickness (mm) 8 – 60 8 – 60 8 – 60 8 – 60 8 – 60
Edge thickness, coils (mm) 0.3 – 3 0.3 – 3 0.3 – 3 0.3 – 3 0.3 – 3
Edge thickness, strips / solid strips (mm) 0.4 – 8 0.4 – 8 0.4 – 8 0.4 – 8 0.4 – 8
* dependent on the workpiece thickness
Model 1430 FC Model 1440 FC
Model 1440 FGC Model 1450 FC
Model 1450 FGCHOMAG EDGETEQ S-300 Technical data 29
TECHNICAL DATA FOR EDGETEQ S-300 SERIES
Model 1430 HF Model 1440 HF Model 1440 E Model 1440 AT
Overall length (mm) 4,773 5,273 5,573 5,573
Feed speed (m/min) 8 – 14 8 – 14 8 – 14 8 – 14
WORKING DIMENSIONS
Workpiece width (mm)*
with workpiece thickness 8 – 22 mm 70 70 70 70
Workpiece thickness (mm) 8 – 60 8 – 60 8 – 60 8 – 60
Edge thickness, coils (mm) 0.3 – 3 0.3 – 3 0.3 – 3 0.3 – 3
Edge thickness, strips / solid strips (mm) 0.4 – 8 0.4 – 8 0.4 – 8 0.4 – 8
* dependent on the workpiece thickness
Model 1430 HF Model 1440 HF
Model 1440 E Model 1440 ATThe right machine for your requirements The machines from the EDGETEQ S-300 series offer individual requirements — HOMAG offers a well designed comprehensive solutions for the flexible and economical product range to meet any requirement. Using these manufacture of your products. Whether living room, machines can also make current trends easily achievable bedroom and kitchen furniture, functional office furniture, for you and your employees. superior shopfitting solutions or batch size 1 production for
32 HOMAG EDGETEQ S-300 LOOPTEQ O-200 return conveyor
LOOPTEQ O-200 return conveyor: Higher productivity
for your HOMAG edge bander
As an indispensable assistant the return system renders your HOMAG machine of the EDGETEQ S-300 series with this
HOMAG EDGETEQ even more economic. With the one-man- return system is provided. Ideally suited for customers with
operation you optimize the workpiece return and allow a lean small, narrow, and medium-sized workpieces.
and efficient production process. Any combination of your
YOUR BENEFITS AT A GLANCE
· Fast amortization – pays off from 9 hours
working time per week
· Flexible operator organization – thanks to
economic one-man operation
· Ergonomic working – manual parts handling is
LOOPTEQ O-200 reduced to a minimum
The entry to a comfortable · Improved quality control – rapid response to
material flow. material adjustmentsHOMAG EDGETEQ S-300 LOOPTEQ O-200 return conveyor 33
TECHNICAL DATA
LOOPTEQ O-200 By the way
Workpiece length (mm) 300 – 2,500
Workpiece width (mm) 50 – 1,450 The return conveyor already
Workpiece thickness (mm) 8 – 60 pays off within one year,
4-SIDED PROCESSING* in fact starting from an
min. workpiece length (mm) 300 x 300 operation of 9 hours per
max. workpiece length (mm) 1,450 x 1,450 week!
MISCELLANEOUS
Workpiece weight (kg)
Feed speed (m/min.) max. 30
at length > 700 mm max. 50
Feed speed (m/min) 8 - 25
Mass per unit area (kg / m²) 25
*Larger workpieces can be returned or fed out at 4-sided processing with manual assistance during
crosswise offset and turning.
Sensor-controlled pivot pins (option) CE Package
For easier rotation of short and narrow workpieces. Safety engineering equipment. For the protection of the employees.
Belt cleaning Remote control
For optimal protection against dust and chips. Separate control panel at the infeed of the edge-banding machine.34 HOMAG EDGETEQ S-300 HOMAG Life Cycle Services
Optimal service and individual consultations are included in customer solutions we guarantee consistently high availability
the purchase of our machines. We support you with service and economical production – over the entire life cycle of your
innovations and products which are especially tailored to machine.
your requirements. With short response times and fast
REMOTE SERVICE SPARE PARTS SERVICE MODERNIZATION
· Hotline support via remote diagnosis by · High spare parts availability and fast · Keep your machinery up to date and
our trained experts regarding control, delivery. increase your productivity as well as your
mechanics and process technology. product quality. This is how you can meet
Thus, more than 92% less on-site service
· Ensuring quality by predefined spare tomorrow’s requirements today!
parts and wear parts kits, comprising
required and consequently a faster
solution for you!
original spare parts. · We support you with upgrades,
modernization as well as individual
· Identify and inquire for spare parts online
· The ServiceBoard App helps to solve
under www.eParts.de 24/7, or buy even
consultancy and developments.
tasks in a fast, simple and concrete
faster and more comfortably in the new
way. This is achieved by mobile live
HOMAG eShop (shop.homag.com).
video diagnosis, automatic sending of
service requests or the online spare parts
catalog eParts.
DIGITAL SERVICES SOFTWARE FIELD SERVICE
· serviceRemote – the new remote service · Telephone support and consultancy · Increased machine availability and
solution of the future! Fast restart of through software support. product quality by certified service staff.
production because the remote service
employee has extensive access to
· Digitalization of your sample parts via · Regular checks through maintanance /
3D scanning saves time and money inspection guarantee the highest quality
relevant physical data.
compared to new programming. of your products.
· serviceAssist – provides help for self- · Subsequent networking of your · We offer you the highest availability of
help. The preventive solutions proposed
machinery with intelligent software technicians in order to reduce downtimes
in the new App are the combination of
solutions ranging from construction to in case of unpredictable troubles.
our experiences and existing machine
production.
data.For you more than...
1,350
service employees worldwide
92%
less on-site service thanks to
successful remote diagnosis
TRAINING
· Thanks to training perfectly suited to your
requirements, your machine operators
can optimally operate and maintain the
5,000
customers in trainings / year
HOMAG machines.
· The training also includes customer-
specific training documents with
exercises proven in practice. 150,000
· Online training and webinars. Learn machines, all electronically documented
without traveling, meet your trainer in the in 28 different languages – in eParts
digital classroom.info@homag.com
www.homag.com
HOMAG Group AG
Status 03/21 | Technical changes, print errors and mistakes reserved. Images may show non-standard features.
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