High-Tech Industrial Supply Chainnovators 2018: The Digital Supply Chain Transformation - Gartner

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High-Tech Industrial Supply Chainnovators
2018: The Digital Supply Chain Transformation
Published: 15 May 2018   ID: G00350735

Analyst(s): Virginia Howard, Michael Burkett, Simon F Jacobson, Sam New, Eric O'Daffer, Noha Tohamy

 Gartner's High-Tech Industrial Supply Chainnovators award recognizes
 innovative and high-impact initiatives used to transform the supply chain.
 Supply chain leaders can learn from this year's winners, Intel and Flex, to
 make comparable advances in their own supply chain.

 Key Findings
 ■   High-tech and industrial business is increasingly complex — characterized by seemingly
     unending changes in business models, customer demands, technology and industry entrants.
     Supply chain innovation enables leading organizations to manage that complexity and drive
     differentiation and value in a digital world.
 ■   Digitization represents a step change for supply chains. Increased connectivity and a
     continuous flow of information enables today's digital supply chains to couple a deeper
     understanding of customer requirements and supply network capability with the ability to drive
     actionable decisions and share real-time insights across their ecosystems.
 ■   Leading high tech and industrial organizations in partnership with their supply chain solution
     providers have moved beyond targeting only cost optimization opportunities to focus on
     transformative investments in digital supply chain processes, tools, frameworks and
     competencies.

 Recommendations
 Learn from Intel and Flex's leadership in innovation:

 ■   Immerse yourself in innovation. Examine what's possible by understanding the application of
     digital technologies in the supply chain and the potential value to your business and your
     customers.
 ■   Build your ecosystem. Assess what steps must be taken to fully leverage and integrate
     innovative capabilities, technological investments and best practices across end-to-end supply
     chain networks.
■     Learn from this year's Chainnovators. Utilize Flex and Intel examples of successful supply chain
           digital initiatives to demonstrate and evangelize the potential benefits to customers and your
           organization.

     Table of Contents

     Introduction............................................................................................................................................ 2
     Analysis.................................................................................................................................................. 4
          Immerse Yourself in Innovation..........................................................................................................4
          Build Your Ecosystem.......................................................................................................................4
          Learn From This Year's Chainnovators..............................................................................................4
          Flex Intelligent Supply Chain Platform............................................................................................... 5
                What Is the Chainnovation?........................................................................................................ 5
                How the Chainnovation Was Achieved........................................................................................6
                The Impact of the Chainnovation................................................................................................ 7
          Intel Novel Planning System for Hybrid Manufacturing Supply Chain.................................................9
                What Is the Chainnovation?........................................................................................................ 9
                How the Chainnovation Was Achieved......................................................................................10
                The Impact of the Chainnovation.............................................................................................. 10
          Looking Forward............................................................................................................................ 11
     Appendix..............................................................................................................................................11
          Mission and Methodology of Gartner Supply Chainnovators........................................................... 11
     Gartner Recommended Reading.......................................................................................................... 12

     List of Figures

     Figure 1. Flex Pulse Ecosystem — Intelligent Supply Chain Platform.......................................................6
     Figure 2. Impact Flex Chainnovation....................................................................................................... 8
     Figure 3. Intel Novel Planning System..................................................................................................... 9
     Figure 4. Impact Intel Chainnovation..................................................................................................... 11
     Figure 5. Chainnovation Award Vetting Process.................................................................................... 12

     Introduction
     Gartner High-Tech Industrial Supply Chainnovators 2018 is a research and recognition program to
     celebrate innovation in supply chain. Companies recognized as Chainnovators have been
     successful with innovative and high-impact approaches that others can learn from and emulate. The

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program offers supply chain leaders valuable insight for annual strategic planning, resource
      allocation and investment cycles. For the Chainnovator, formal recognition is targeted at sharing the
      impact of their efforts, providing a beacon for attracting supply chain talent, and promoting further
      innovation (see Appendix: Mission and Methodology of Gartner Supply Chainnovators section).

      This research highlights specific innovations from two high-tech and industrial manufacturing
      sectors:

      ■     High-tech and industrial goods manufacturers
      ■     Electronic manufacturing and electronic component supply chain solution partners (EMS and
            distributors)

      The significant number of submissions we received this year clearly demonstrated the extent to
      which supply chain innovation is accelerating. While this year's submissions were diverse — ranging
      from developing talent to designing circular supply chains — digital supply chain transformation
      was at the core of this year's chainnovations.

      Two companies — Flex and Intel — are recognized as our 2018 High-Tech Manufacturing Supply
      Chainnovators.

      Flex was recognized for its intelligent supply chain platform that enables near-real-time visibility and
      speeds its ability to respond to supply chain events across its massive and complex network.

      Intel won for creating one, configurable, integrated planning system for optimizing and managing
      the complexity of its hybrid manufacturing supply chains.

      The finalists in the 2018 Gartner High-Tech Supply Chainnovators awards, listed in alphabetical
      order, were:

      ■     Avnet Velocity — Demystifying Mode 2 — How Avnet's Global Supply Chain Innovation Group
            (Velocity) unlocks value and creates a virtuous cycle of innovative (Mode 2) revenue
            opportunities.
      ■     General Dynamics Mission Systems — Edge Innovation Sourcing Network — Virtual open tools
            and processes design by GDMS supply chain to support early engagement (internal and
            external teams) and delivery of strategic sourcing solutions.
      ■     HP Inc. — Digital Supply Chain Transformation — Integration of factory automation, digital
            technologies, reinvented operations network and fulfillment model to support HP's goal to
            expand Latin America market leadership.

      Gartner congratulates Flex, Intel and the three finalists for their efforts. We sincerely hope that our
      research on the challenging work, significant time, resource investment and passion that went into
      the High-Tech Industrial Supply Chainnovators' achievements will inspire others.

Gartner, Inc. | G00350735                                                                                Page 3 of 14
Analysis
     Immerse Yourself in Innovation
     Traditional supply chain design and measurements of success no longer hold up. The reason is
     largely digital. Today's leading high-tech and industrial supply chains are well along their
     transformational journey to becoming digitalized, demand-driven supply chains — possessing the
     situational awareness, customer sensitivity and competency to provide a personalized, agile and
     profitable response to the demands of its business and customers.

     This vision of a digital supply chain is no longer aspirational — it is an achievable reality for all high-
     tech and industrial supply chains. Both Intel and Flex offer us operational examples, as well as
     leading vision, on how supply chains can leverage digital investments to:

     ■    Provide actionable insights to address the foundational challenge supply chains face in
          continuously improving supply chain performance while reducing risk.
     ■    Provide cross-functional intelligence needed to mature the supply chain into an orchestrator of
          a dynamic network of suppliers, trading partners and customers.
     ■    Provide the means to make faster and more accurate business decisions — enabling the supply
          chain to capitalize on its inherent complexity to deliver greater value

     Build Your Ecosystem
     In today's globalized and outsourced world, success depends on how effectively supply chains
     orchestrate their global network of partners to deliver goods and services that meet the needs of
     the end customer. This means a fully successful digital transformation depends on all the process
     and information flows between every partner within the ecosystem undergoing a digital
     transformation.

     In other words, to be successful the digital capabilities across the ecosystem are as, if not more,
     important than the digital transformation inside any one organization. By adopting a holistic view of
     digital transformation — from component providers, manufacturing partners and suppliers, logistics
     and transportation providers to distribution channels — the ecosystem will possess the data
     access, data sharing, collaboration and networkwide analytics needed to comprehensively
     transform the way it operates and the value it can create.

     Digital technologies make it possible for ecosystems to automate together. Establishing a
     collaborative vision across partners for how the ecosystems will leverage innovative capabilities,
     technological investments and best practices to improve service, cost, agility and inventory levels
     by using these is fundamental to the ability to optimize operational excellence from the digital
     supply chain

     Learn From This Year's Chainnovators
     Witness this year's Chainnovators' digital ambitions in advancing the capabilities of their supply
     chains and learn through their efforts how to get ahead and stay ahead.

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This year's Chainnovators not only demonstrate their innovative competency in doing different
      things, differently, but their initiatives evidence both the innovative outcomes they delivered, the
      processes and culture which fostered exploring and evaluating new ideas as well as their
      organization's willingness to experiment and take chances.

      Flex Intelligent Supply Chain Platform

      What Is the Chainnovation?
      Flex is an end-to-end supply chain solutions company that provides design, engineering
      manufacturing, logistics and aftermarket service capabilities for over 1,000 supply chains across 18
      different industries. Their Intelligent Supply Chain Platform — Pulse Ecosystem — was developed to
      create greater business and customer value by providing its supply chain organization with
      increased visibility and velocity

      Flex's Pulse Ecosystem — which compiles data from over 50 different information feeds into a
      graphic format — exploits digital, mobile and cloud-based technologies to provide Flex's global
      Pulse centers as well as its 7,000 supply chain associates the ability to communicate, share data
      and a develop a common understanding of what's happening across its myriad of networks. The
      combination of processes and technology elements generates near-real-time visibility and analytics
      to accelerate an informed response to supply chain events (see Figure 1).

Gartner, Inc. | G00350735                                                                                Page 5 of 14
Figure 1. Flex Pulse Ecosystem — Intelligent Supply Chain Platform

     Source: Flex

     How the Chainnovation Was Achieved
     To provide the speed required to improve the balance sheet, generate cash, reduce costs and
     improve customer satisfaction, Flex determined it needed to increase visibility into supply chain
     operations and improve velocity in decision making to meet market demands and the CEO's
     profitability targets.

     Beginning in early 2015, a team of best-in-class visionary supply chain and IT professionals was
     formed to begin development of the intelligent supply chain platform. By design, this platform,
     which was developed in-house, introduced a new culture of speed and agility — providing users
     with information at their fingertips. The platform included insight into inventory as well as visibility of
     the entire supply chain — from purchase orders through to customer delivery.

     The creation of the platform required investments in hardware, business intelligent applications and
     substantial integration efforts. Solving for the acquisition of real-time data across application siloes
     at 120 locations and suppressing data noise to enable more effective decision making were two of
     the initial problems Flex solved.

     In July 2015, Flex launched Pulse, which became a backbone of the Intelligent Supply Chain
     solution package. By the end of 2017, the platform was rolled out and adopted across all Flex

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global sites by over 7,000 users. Today the platform provides information used in both pricing and
      scaling new businesses by helping customers with, among other things, supply chain network
      design simulations based on inputs such as oil prices, wage inflation and taxes.

      The Impact of the Chainnovation
      Flex manages 1.2 million active part numbers across more than 1,000 customer accounts while
      collaborating with more than 12,000 direct and 8,000 indirect suppliers. The Intelligent Supply Chain
      Platform has transformed Flex's culture and the way employees operate by replacing fragmented
      data feeds — which slowed down the decision-making process — with synchronized near-real-time
      data. The increase in speed also reduced cost, accelerated working capital, reduced lead-time and
      improved customer satisfaction. To date, Flex's Intelligent Supply Chain platform has generated
      hundreds of millions in free cash flow, paying for itself within 90 days of launch.

      Results include:

      ■     Working Capital — ~11 days of inventory reduction by end of 2018; equivalent to about $450
            million cash available to reinvest in the business
      ■     Lead-Time — 50% reduction in the time needed from receipt of the customer forecast to
            propagation of demand.
      ■     Productivity — 13% increase in the number of parts/50% increase in volume of purchase orders
            handled per buyer
      ■     Efficiency — ~1,000 reports and 500 head count eliminated

      Besides improvements in operating metrics, Flex has also begun tracking actions taken by
      associates in the course of their day to day jobs (see Figure 2). The intent is to leverage this data to
      build knowledge of issue resolution with future plans to use that knowledge to augment or automate
      supply chain decision making.

Gartner, Inc. | G00350735                                                                               Page 7 of 14
Figure 2. Impact Flex Chainnovation

     Source: Flex

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Intel Novel Planning System for Hybrid Manufacturing Supply Chain

      What Is the Chainnovation?
      Intel's business is fundamentally changing and the supply chain is evolving to support Intel in the
      diversification of its business and its business model from a vertically integrated manufacturer of
      semiconductor chips for the high-tech industry. The company, through both organic and inorganic
      growth, plans to derive over 50% of its revenue by 2020 from powering the cloud and smart,
      connected computing devices. To drive this change, Intel has acquired several technology
      companies, each of which came with its own unique supply chain — including different supply
      network design, supplier relationships, business processes and planning/procurement tools.

      As Intel transforms its business model, it is also transforming its supply chain. Traditionally expert at
      in-house manufacturing, Intel now leverages a hybrid manufacturing model that integrates both
      internal and external manufacturing resources. To realize its goal of effectively managing its hybrid
      manufacturing supply chain, Intel pioneered a novel approach for blending demand, supply and
      procurement by creating one, configurable, integrated system for planning and optimizing its
      diverse portfolio of products and production sites.

      This system helps planners manage the complexity of aligning production schedules maximizing
      use of internal resources and leveraging external resources. The new approach allows Intel to
      ensure the feasibility of the entire plan and the flexibility to handle the needs of many different
      business units by effectively managing its hybrid supply chain (see Figure 3).

      Figure 3. Intel Novel Planning System

      Source: Intel

Gartner, Inc. | G00350735                                                                                Page 9 of 14
How the Chainnovation Was Achieved
     Intel initiated the project to create its collaborative hybrid planning tool in 4Q14 through partnership
     between its global supply chain operations and information technology teams. The project
     employed 85 people in various functions, including software professionals, business architects,
     program managers and business operations functions spread across the globe. The Chainnovation
     was delivered in three years to 10 of Intel's business units based in Germany, Singapore and the
     U.S. It also involved transforming the systems used in managing 10 outsource suppliers based in
     Taiwan, Korea, Japan and the U.S. The system itself includes capabilities that range from demand
     planning, supply planning, procurement, master data management, business metric reporting,
     supply planning technical algorithms and information technology functions.

     The effort began by planning the data-staging environment in order to integrate information from all
     areas of the enterprise, including ERPs, factory systems, demand and inventory planning systems.
     This was critical as the new system requires continual updates to ensure an accurate synchronized
     set of data to support the planning activity. A key part of the application is its ability to provide
     customize solutions — enabling users to quickly create new versions of a plan, explore a range of
     outcomes and make the best trade-off decisions.

     A key lesson in the development process came from observing early users of the system. Intel
     discovered that some of its acquisitions managed different key performance indicators (KPIs) from
     those managed at Intel. For example, Intel placed a high premium on fast response to customer
     sales orders, even if the Intel response did not meet customer lead time. On the other hand, some
     of Intel's acquisitions placed a high premium on meeting customer lead time, even if the speed of
     response to the sales order was one or two days after the order was placed. Intel reconciled these
     discrepancies and other similar discrepancies during the course of the program.

     The Impact of the Chainnovation
     Intel estimates the value of its novel planning system in numerous ways — from the benefits of
     process simplification to its ability to speed and improve decisions making. For the products
     planned and procured using this tool Intel reports $100 million in positive impacts to gross margin,
     cost avoidance and resource optimization.

     For example, using this web-based optimization tool, it can do Monte Carlo simulations. In just one
     of these simulations, Intel could look at capacity utilization across its network of internal and
     external production sites and take the decision to defer $25 million in capital spending for assembly
     and test in one of its factories.

     This novel system has and will continue to enable Intel's supply chain to speed the integration and
     drive deal value from mergers. Through the team's focus on developing a tool with the flexibility to
     address the requirements of each unique business, they have deployed a system with the ability to
     replace the unique planning and procurement processes that had been previously performed by
     multiple tools, including email and spreadsheets (see Figure 4).

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Figure 4. Impact Intel Chainnovation

      Source: Intel

      Looking Forward
      Navigating the future can be a confounding challenge in today's novel, more interconnected digital
      age. In 2018, we witnessed how a number of high-tech and industrial supply chains approached
      this challenge and successfully created and delivered value. We look forward to sharing and
      recognizing others that are driving supply chain transformation through our future Supply
      Chainnovators program. For organizations looking to participate in Gartner's 2019 Supply
      Chainnovation awards — start formulating your collaborative, innovative, sustainable and impactful
      submissions now.

      Appendix
      Mission and Methodology of Gartner Supply Chainnovators
      Gartner's Supply Chainnovator nominees are uncovered through submissions to the High-Tech
      Industrial Supply Chainnovator team of analysts. We accept nominations from any size company,
      regardless of revenue amount. Analysts vet the Chainnovations on a 10-point scale in five key
      categories: innovation, impact, sustainability, collaboration and measurable KPI improvement. Two
      other main characteristics are that they:

      ■     Have enabled innovative new ways of doing business or resulted in significant ROI

Gartner, Inc. | G00350735                                                                         Page 11 of 14
■    Are willing to share details on how this was achieved

     The process begins with a call for Chainnovations and ends with recognition at Gartner's annual
     supply chain High-tech Industrial Exchange (see Figure 5).

     Figure 5. Chainnovation Award Vetting Process

     Source: Gartner (May 2018)

     Gartner Recommended Reading
     Some documents may not be available as part of your current Gartner subscription.

     "Guide to Aligning Digital Business and the Digital Supply Chain"

     "Industrial Manufacturing Industry Supply Chain Outlook 2018"

     "Improve Supply Chain Modeling With the Combined Use of Simulation and Optimization"

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"How Existing and New Technology Can Help Drive the Digitization of Supply Chain Planning"

      "The 2018 Top 8 Supply Chain Technology Trends You Can't Ignore"

Gartner, Inc. | G00350735                                                                          Page 13 of 14
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