INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM

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INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
   ISSUE NO. 6 | FEB. 2019 | REVISED 08.06.2020
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
1   Preface

2   Systems

3   Installation and assembling

4   Kastrup Energy

5   INVI

6   Tilt and turn windows

7   Sliding doors

8   Front- & Panelled doors

9   Coupling details

10 Frame Reinforcement
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
1          Preface

            Congratulations on your choice of KASTRUP
            windows and doors.

            This installation guide is a product specific supplement to The Association of Danish Window Manufacturers'
            Installer and User Guide. The purpose of this guide is to clarify the conditions regarding assembling as well
            as placing joints in relation to drains, which is special for our products. The guide has not taken the
            surrounding construction into consideration, like joint selection and design to be carried out as described for
            the current project. Mortar joints can damage the aluminium that's in the frame and casement. Damages like
            these are not covered by the product warranty.

            Please pay attention to:
            The quality of the window depends on the installation and assembling. Faults and defects during installation can cause
            functional problems that will not be covered by the product warranty. Therefore, please follow these instructions.

            Handling:
            When reading and further handling the elements, aids and methods that do not cause damage to the
            elements--or add unnecessary ergonomic strains to the craftsmen--must be used. We refer to the industry
            guidelines regarding handling facade elements, such as windows and doors, from the Industry Working
            Environment Council for Building & Construction.

            Delivery & Receipt:
            Upon receipt, the buyer must verify that the delivery is in accordance with the agreement and that there are
            no obvious defects, errors or transport damage to the elements. If there are circumstances which give rise to
            a complaint, Kastrup's service department must be informed immediately before the installation starts.

            Cover:
            Cover elements in case of adverse weather conditions. Factory packaging is only intended for protection during
            transportation - not for subsequent storage.

            If in doubt, please do not hesitate to contact us.

                            CONTACT
        ë         Mosebyvej 40, DK - 7500 Holstebro

        *         uk@kastrupvinduet.dk

!
    It is the distribution partner or contractor who is responsible for the installation and the one, who must ensure
    that Kastrup's requirements are followed. Complaints or service requests due to inadequate installation or
    lubrication are not covered by Kastrup's guarantee.

                                                                                                                                     2
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
2   Systems

                        KASTRUP ENERGY
                                         EXTERIOR:
                                           §  Powder coated or anodized aluminium.

                                                                                              2 LAGS GLAS
                                         INTERIOR:
                                           §  Painted finger jointed pine, in 2-eco paint.
                                           §  Treated hardwood(e.g. Oak, Mahogany)
                                         FRAME DEPTHS:

                                                                                              3 LAGS GLAS
                                           §  120, 140, 160, 180, 200, 220, 240 mm
OUTWARD

                                         EXTERIOR:
                                            §  Powder coated or anodized aluminium.

                                                                                              2 LAGS GLAS
                                         INTERIOR:
                                            §  Painted finger jointed pine, in 2-eco paint.

                        INVI
                                            §  Treated hardwood(e.g. Oak, Mahogany)
                                         FRAME DEPTHS:

                                                                                              3 LAGS GLAS
                                            §  140, 160, 175 mm

                                         EXTERIOR:
                                            §  Powder coated or anodized aluminium.
INWARD

                        TILT/TURN

                                                                                              2 LAGS GLAS
                                         INTERIOR:
                                            §  Painted finger jointed pine, in 2-eco paint.
                                            §  Treated hardwood(e.g. Oak, Mahogany)
                                         FRAME DEPTHS:

                                                                                              3 LAGS GLAS
                                            §  120, 140, 160, 180, 200, 220, 240 mm

                                         EXTERIOR:
                                           §  Powder coated or anodized aluminium.

                                                                                              2 LAGS GLAS
                        SLIDING

                                         INTERIOR:
                                           §  Painted finger jointed pine, in 2-eco paint.
                                           §  Treated hardwood(e.g. Oak, Mahogany)
                                         FRAME DEPTHS:
                                           §  140 mm

                                                                                              3 LAGS GLAS
DOORS

                        ENTRANCE

                                         EXTERIOR:
                                           §  FRAME: Powder coated or anodized aluminium.
                                           §  PANEL: Painted MDF/HDF, aluminium, treated hardwood
                                         INTERIOR:
                                           §  FRAME: Painted finger jointed pine, in 2-eco paint.
                                           §  PANEL: Painted MDF/HDF, treated hardwood
                                         FRAME DEPTHS: 120, 140, 160, 180, 200, 220, 240 mm.
                                         PANEL THICKNESS: 60 & 76 mm.

                                                                                                            3
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
3   Installation and assembling

                  FRONT OF ELEMENT                   CHOCKS AND SOLID SUPPORT
                                                     §      The frame is placed in the rough opening with uniform joint width at the side jambs and head
                                                            jamb, 20-60 mm from the front edge of the outer wall, taking into account the bottom frame
                                                            level in relation to the sill/floor plan. Make sure that all the sides of the frame are straight and
                                                            level, and that the diagonal measurements are identical. The joint between the frame and the
                                                            wall should be 12 mm.

                                                     §      Side jambs and vertical jambs are supported by permanent pressure-resistant substrates of,
                                                            for example, water-resistant plywood, oil tempered masonite and building paper.

                                                     §      Windows/doors must not bear any weight from the rest of the building!

                                                            Product 6             Abutment surface 6               Frame 6                         Joint type (out)6

                                          CHART: A
                                                     Tilt and turn                     min. 68 cm2                   88 mm                 Elastic joint 5+5 (±2 mm)
                                                     Kastrup Energy                    min. 100 cm2                 120 mm                 Elastic joint 5+5 (±2 mm)
                                                     INVI*                             min. 119 cm2                 140 mm                    Sealant Tape 15/5-12
                                                     Sliding doors*              min. 118 cm2 / 79 cm2*             140 mm                 Elastic joint 5+5 (±2 mm)
                                                                                                      The abutment surfaces in the chart are calculated from a typical joint width of 12 mm.
                                                                                                       As well as an interior and exterior joint of 6 mm in depth. (* INVI 12 mm exterior)
                                                                                                      The abutment surface must always follow the dimensions of the frame
                                                                                                      *79 cm below the top of the sliding door when put together
                                                                                                             2

                                                     ASSEMBLING
 CHOCKS

                                                     §          Windows and exterior doors must always be attached to the surrounding
                                                                building by mechanical assets such as frame screws/pegs or fittings--the type of
                                                                which depends on the nature of the surrounding building.

                                                     §          The distance between two mounting points must not exceed 900 mm.

                                                     §          If a top guided window is installed, it is recommended that the screw is placed
                                                                on the side of the slide rail. (see page 5)

                                                     §          Side hung elements must always be secured with permanent pressure-resistant
                                                                chocks in the groove next to hinges, closing point(s) and other frame fittings.

                                                     §          Elements attached to the back wall before facing must--after walling--be
                                                                clamped and secured to the facing to ensure the element's stability.

                                                     JOINT
                                                     §          All windows normally have a hidden drain in the sill. The bottom joint must therefore
                   CHOCKS                                       always be retracted compared to the front edge of the profile. (see chart B) Other
                                                                joints are installed at the front edge of the elements.

                                                     §          After filling the windows, or any form of insulation, with expanding foam, it is
                                                                important to check that the jambs or sills haven't been curved.
                             MAX 900 mm

                                                     §          Mortar joints can damage the aluminium that's in the frame and casement.
 ASSEMBLING

                                                                Damages like these are not covered by the product warranty.

                                                     §          The joint between two elements built together should be 8-12 mm wide.

                                                     §          Joint work must be carried out as described for the current project.

                                                                 Product 6                                       Distance to drain 6                                  Page 6
                   ASSEMBLING
                                                     Kastrup Energy                                                          8 mm                                  See page 5
                                                     INVI                                                                        -                                 See page 6
                                                     Tilt and turn                                                           8 mm                                  See page 8
                                          CHART: B

                                                     Inward Opening Doors
                                                     4   General                                                            20 mm                                  See page 5
                                                     4140 mm alu- sill                                                      32 mm                                  See page 5
                                                     Outward Opening Doors
                                                     4 Sill                                                                  8 mm                                  See page 5
                                                     Sliding Doors
TILT/TURN

                                                     4   Sill                                                               10 mm                                  See page 9

                                                                                                                         This chart shows the distance to the hidden drain in the sill.

                                                     AJUSTMENT
                                                     §          Always make sure that the casement's abutment against the frame is the same
                                                                and that the distance between casement and frame is identical from the inside.

                                                     §          The handle-operated brake is not a door stop and is only intended to hold the
                                                                door or window frame in the desired position under normal wind conditions. The
                                                                brake should possibly be supplemented with an actual door stop or window stay.

                                                     §          For elements with tilt function, the roller on the door handle side must be adjusted
                                                                so that it does not hit the frame. Side hung windows and doors must hit the top
                                                                and bottom at the same time.

                                                                                                                                                                                               4
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
4              Kastrup Energy

     Frame is supported at side jamb & vertical posts.
     The support must be at least 100 mm long and placed from the outside frame side and inwards. The
     element must be installed completely straight, both vertically and horizontally, and the distance between
     the mounting points must not exceed 900 mm.
     IMPORTANT: Mortar joints can damage the aluminium that's in the frame and casement.
     Damages like these are not covered by the product warranty.
     Elements with frame reinforcement, see paragraph 10 (page 16)

             FIGURE A                                FIGURE B                                             FIGURE C                                      FIGURE D

                               SUBJECT 6                                    EXPLANATION 6                                        N.B. 6                            REFERENCE 6

                                                                     MOUNTED BY SLIDING RAIL                         ONLY WITH TOP GUIDED WINDOWS                  SEE FIGURE B

                                                                                                                     FIXED WINDOW ONLY, IF GLASS IS
                                                                          HIDDEN MOUNTING                                                                          SEE FIGURE A
                                                                                                                         DELIVERED UNMOUNTED
                                                                                                              SIDE HUNG WINDOWS MUST ALWAYS BE
                                                                                                             SECURED THROUGH THE HINGES AGAINST
                                                                          VISIBLE MOUNTING                                                                         SEE FIGURE A
                                                                                                                PERMANENT PRESSURE-RESISTANT
                                                                                                                           CHOCKS

                                                                                                                               FIGURE E

                                                                                                                                                      SUPPORT                     20/32
GENERAL:
 §  The composite rebate part is the load-bearing part for all fittings.
 §  It is therefore IMPORTANT that fasteners and other fittings mounted on the frame are secured with
    permanent chocks.
 §  Closing points also have permanent chocks fitted, to prevent burglary.
 §  Labels, small cork panels and protection foil must be removed immediately after installation.                              FIGURE F                         FIGURE G
 §  Elements should always be fitted with 12 mm joints.
 §  The front edge of the element should be placed 20-60 mm from the front of the wall.

FIGURE A:
 §   Fixed frames, where the glass is installed from the factory, are fastened with visible mounting in the wooden
     frame of the elements against permanent chocks.
 §   If the glass is delivered on its own, the mounting is done through the composite rebate, against permanent
     chocks.
                                                                                                                                                                                          8
FIGURE B:                                                                                                                                                       FIGURE H
 §   Top guided and tilted windows are mounted next to the sliding rail, against permanent chocks.

FIGURE C:
 §   Inward opening doors are mounted in the wooden rebate, against permanent chocks.

FIGURE D:
 §   Fastened against permanent chocks either via visible or hidden mounting through hinges, closing point(s) and
     other frame fittings.

FIGURE E:
 §   For inward opening doors with a 140 mm aluminium threshold, the joint must be retracted 32 mm.
 §   Aluminium and low thresholds are supported under the side jambs, as well as per 150 mm in full step width.
 §   For inward opening doors with a 120 mm aluminium threshold, the joint must be retracted 20 mm.

FIGURE F+G:
 §   All windows normally have a hidden drain in the sill. The bottom joint must always be retracted by 8 mm,
     compared to the front edge of the profile.

FIGURE H:
 §   Visible drains. With visible drains, joints can be made at the edge of the elements.
                                                                                                                                                                                              5
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
5            INVI

     Frame is supported at side jamb & vertical posts.
     The support must be at least 100 mm long and placed from the outside frame side and inwards. The
     element must be installed completely straight, both vertically and horizontally, and the distance between
     the mounting points must not exceed 900 mm. Adhesion of sealant tape or elastic joints must be checked
     before joint work is carried out.
     IMPORTANT: Casements must never be placed on the aluminum front.

            FIGURE A                              FIGURE B                                                FIGURE C                  FIGURE D

                            SUBJECT 6                             EXPLANATION 6                                 N.B. 6                  REFERENCE 6

                                                                                                       FOLLOW INSTRUCTIONS FROM
                                                                   SEALANT TAPE                                                        SEE FIGURE A/B
                                                                                                            MANUFACTURER

                                                                HIDDEN MOUNTING                                   -                     SEE FIGURE A

                                                                 VISIBLE MOUNTING                                 -                     SEE FIGURE A

                                                                                                                         FIGURE E

GENERAL:
 §  It is important that fasteners and other fittings mounted on the frame are secured with
    permanent chocks.
 §  Closing points also have permanent chocks fitted, to prevent burglary.
 §  Labels, small cork panels and protection foil must be removed immediately after installation.
 §  Elements should always be fitted with 12 mm joints.
 §  The front edge of the element should be placed 20-60 mm from the front of the wall.
 §  When assembling elements together, there must be a minimum of 12 mm between the frames.
    Where side hung elements are hinged against each other, the distance must be a minimum of
    12 mm.                                                                                                               FIGURE F
FIGURE A:
 §   Fixed frames, where the glass is installed from the factory, are fastened with visible mounting
     in the wooden frame of the elements against permanent chocks.
 §   If the sash is delivered on its own, the mounting is done through the frame rebate, against
     permanent chocks. Then you assemble the sash.

FIGURE B:
 §   Top guided and reversible windows are mounted next to the sliding rail, against permanent
     chocks.

FIGURE C:
 §   The sill is chocked as a minimum below the side jamb and vertical posts.
 §   Wooden thresholds for doors are additionally supported as a minimum per. 300 mm.

FIGURE D:
 §   Fiber threshold must be supported fully in both length and width.

FIGURE E:
 §   Vertical connection.

FIGURE F:
 §   Horizontal connection, rain seals must not be damaged or removed.                                                                                  6
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
5.1 INVI VETRO
   Frame is supported at side jamb & vertical posts.
   The support must be at least 100 mm long and placed from the outside frame side and inwards. The
   element must be installed completely straight, both vertically and horizontally, and the distance between
   the mounting points must not exceed 900 mm. Adhesion of sealant tape or elastic joints must be checked
   before joint work is carried out.
   IMPORTANT: Casements must never be placed on the glass front.

        FIGURE A                                FIGURE B                                                 FIGURE C                                          FIGURE D

                                                                                                                                                                                                 60
                                                                        Emalit

                           SUBJECT 6                            EXPLANATION 6                                    N.B. 6                                         REFERENCE 6

                                                                                                      FOLLOW INSTRUCTIONS FROM
                                                                 SEALANT TAPE                                                                                  SEE FIGURE A/B
                                                                                                           MANUFACTURER

                                                               HIDDEN MOUNTING                                     -                                            SEE FIGURE A

                                                               VISIBLE MOUNTING                                    -                                            SEE FIGURE A

                                                                                                          FIGURE E                                            FIGURE F

GENERAL:
§  It is important that fasteners and other fittings mounted on the frame are secured with
   permanent chocks.
§  Closing points also have permanent chocks fitted, to prevent burglary.
§  Labels, small cork panels and protection foil must be removed immediately after installation.
§  Elements should always be fitted with 12 mm joints.
§  The front edge of the element should be placed 20-60 mm from the front of the wall.
§  When assembling elements together, there must be a minimum of 12 mm between the
   frames. Where side hung elements are hinged against each other, the distance must be a
   minimum of 12 mm.

FIGURE A:                                                                                                                                        N.B.!
§   Fixed frames, where the glass is installed from the factory, are fastened with visible mounting
    in the wooden frame of the elements against permanent chocks.
                                                                                                           §

                                                                                                                                                                                                 !
                                                                                                                   Kastrup recommends dark RAL colours for enamel coating
§   If the sash is delivered on its own, the mounting is done through the frame rebate, against
    permanent chocks. Then you assemble the sash.                                                          §       Be careful that the hardened pane does not get scratches, bumps or anything
                                                                                                                   similar on the edges, as it can create cracks.
FIGURE B:
§   Top guided and reversible windows are mounted next to the sliding rail, against permanent
    chocks.                                                                                                    Emalit
FIGURE C:
§   The sill is chocked as a minimum below the side jamb and vertical posts.
§   Wooden thresholds for doors are additionally supported as a minimum per. 300 mm.
                                                                                                                                            60
FIGURE D:
§   Fiber threshold must be supported fully in both length and width.

FIGURE E:
§   Vertical connection.

FIGURE F:
§   Horizontal connection, rain seals must not be damaged or removed.
                                                                                                                                                                                                  7
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
6              Tilt and turn windows

     Frame is supported at side jamb & vertical posts.
     The support must be at least 100 mm long and placed from the outside frame side and inwards.
     The element must be installed completely straight, both vertically and horizontally, and the distance
     between the mounting points must not exceed 900 mm.
     IMPORTANT: The composite rebate is always load-bearing since the weight is here.

              FIGURE A                                      FIGURE B                                                            FIGURE C          FIGURE D

                            SUBJECT 6                                 EXPLANATION 6                                      N.B. 6                  REFERENCE 6

                                                                                                             FIXED WINDOWS ONLY, IF GLASS IS
                                                                    HIDDEN MOUNTING                                                              SEE FIGURE A
                                                                                                                 DELIVERED UNMOUNTED

                                                                    VISIBLE MOUNTING                                        -                    SEE FIGURE B

                                                                                                                                               FIGURE H

                                                                                                                            JOINT LEVEL
GENERAL:
 §  Tilt and turn elements must always be placed against permanent chocking at the bottom fitting, since
    the loading point changes upon opening.
 §  Never install the frame so that it bends in the middle.
 §  When mounting, always check that the roll on the tilt and turn bracket moves clear of the inside                    FIGURE E
    frame in the grip side in the tilt position.
 §  Immediately chock and fasten hinges and other fittings that are mounted on the frame, just like
    closing points have permanent chocks fitted to prevent burglary.                                                                            FIGURE F

FIGURE A:
 §   Mounted in sill

FIGURE B:
 §   Mounted in side jamb

FIGURE C:
 §   Mounted in fixed window where the glass is delivered separately.                                                                           FIGURE G        8

FIGURE D:
 §   Mounted in fixed window where the glass is installed from the factory (standard practice)

FIGURE E:
  §  All windows normally have a hidden drain in the sill. In order to enable drainage the lower joint must
     always be retracted.

FIGURE F:
 §   Drainage - Hidden drain, groove in the bottom sill is placed 8 mm from the front edge of the profile.

FIGURE G:
 §   Drainage - Visible drain.

FIGURE H:
 §   Low threshold for inward opening patio doors. Please note joint level!
                                                                                                                                                                    8
INSTALLATION INSTRUCTIONS | WOOD/ALUMINIUM
7               Sliding door

     N.B.: When lifting and handling, please ensure that the bottom rail is level.
     Chock the elements next to the closing point and all mounting points, including vertical posts. The
     distance between mountings must not exceed 900 mm.

     There must be support throughout the length of the sill.

     IMPORTANT: The sliding door must not carry any structure load of the building.

             FIGURE A                                                 FIGURE B                                        FIGURE C                         FIGURE D

                                                                                                                                                                                DRAIN

                              SUBJECT 6                                       EXPLANATION 6                                       N.B. 6                    REFERENCE 6

                                                                                                                      DIFFERENT SIZE CHOCKS ON UPPER
                                                                                   CHOCKS                                                                SEE PAGE 4, CHART: A
                                                                                                                                   PARTS!

                                                                           HIDDEN MOUNTING                                          -                       SEE FIGURE A

                                                                            VISIBLE MOUNTING                                        -                       SEE FIGURE A

                                                                                                                            FIGURE E

                                                                                                                                                        FIGURE F

GENERAL:
 § Sliding doors are fixed in the rebate below the sash and closing points are chocked to prevent burglary.
 § It's important that the plastic wedge on the hooks both hit the striking plate at the same time.
 § Fix the sliding door in the rebate behind the aluminum cover, by the fixed part.
 § Fix the sliding door in the rebate in the head jamb.
 § Fix the sliding door in the aluminium sill, which must be horizontal.
 § Side jambs and mullions are chocked. The sill must, as a minimum, be supported per 400 mm centre/centre
    with a high sill with chocks placed right below the roller track.
 § The aluminium cover cap on the casement is knocked on and then fixed with a screw after mounting. The end
    cap on the frame is knocked on and must not be fixed with screws
 § Labels, small cork panels and protection foil must be removed after installation
 § Thresholds in hardwood must be treated immediately after mounting with hardwood oil. The threshold must
    be maintained approx. twice a year.

 FIGURE A:
 §   Mounted by jamb in openable part.

 FIGURE B:
 §   Mounted by jamb in fixed part (stationary part)

 FIGURE C:
 §   Mounted by head jamb in fixed part (stationary part).

 FIGURE D:
 §   Mounted by sill, screw must be lowered and closed with sealant so the hole becomes resistant to water
     ingress.

 FIGURE E:
 §   Sliding Door with openable fanlight. Pay particular attention to the fact that the sliding door must not bear any
     weight from surrounding building parts.

 FIGURE F:
 §   Sliding Door with fixed fanlight. Pay particular attention to the fact that the sliding door must not bear any
     weight from surrounding building parts.
                                                                                                                                                                                   9
7.1 Sliding door, fanlight
When installing a part above a sliding door, it is important that the sliding door is not carrying any
load of the fanlight. It is also important that water from the fanlight is led away from the sliding door.

IMPORTANT: Window and door elements should not be burdened by other building parts in general.
Due to the above mentioned, we recommend that you always insert a strap above the sliding door.
Alternatively, it must be ensured that no weight is transmitted from the fanlight on to the sliding door.

Diversion of water from the fanlight.
To divert water from the fanlight, a drip cap is always mounted on the head jamb above the sliding
door, when this is installed under an fanlight. The drip cap is installed so that it is aligned with the
bottom of the frame. (see figure B)

IMPORTANT: In order to ensure that the load from the glass is not led down through the post, the
glass in the fanlight with a vertical post must be chocked just like side hung elements.

                               Shown with fanlight
FIGURE A                                                                                                          FIGURE B

                                                                                                                                        Elastic joint

                                                                                                                                  MAX
                                                                                                                      30     55
                                                                                                           12

A                                         B                                           A
                Elastic joint                         Element assembly

        Frame is supported at side jamb on

  A     the composite rebate of the fanlight.

        If chocks are used above the sliding door's mullion, the chocks must

 B      not be placed further in front than the wooden frame's fanlight (see
        figure B).
        If chocks are used above the mullion, the top part must be mounted in a
        supporting construction.

 !
        Connection between fanlight and sliding door
        The fanlight is fitted from the factory with frame reinforcements 4x92 mm in full length. When mounting the
        fanlight with the sliding door, no permanent chocks must be used.
        N.B.: Always check after installation that the door both runs and closes properly.

                                                                                                                                                 10
7.2 Sliding door, sash
     When fitting the sash, it is important that the wheels are placed correctly on the threshold track. If
     the wheels aren't placed correctly, the sash might still be able to move (possibly quite bad), but the
     door won't fully close.
     N.B.: Always check after installation that the door both runs and closes properly.
     Proper placement of the wheels is obtained as follows:

     FIGURE A                                                                             FIGURE B

GENERAL:

 §    The sash is lifted into place so that the wheels land in the centre of the track.
      When the wheels are placed above the track, the wheels are released
      automatically.
 §    Install top brackets and check that the door is running and closing properly. See
      Figure A & B on page 13, guide pins are adjusted after installation!
 §    Covers and more are installed. Caps can first be installed when the door is
      installed and the function checked.

FIGURE A:
 §   The wheels on the sash are pushed towards the inside

FIGURE B:
 §   The wheels are locked in this position by pressing the small pawl, up into the
     wheelhouse.

                                                                                                              11
7.3 Sliding door, adjustment & troubleshooting
    In order to achieve proper operation and a sliding door that's easy to operate, it is important that the
    door is correctly mounted and adjusted. The following 3 points should be checked first if the function is
    not as desired:

      §       The sill/rail must be 100% horizontal and fully supported directly below the roller track. A high sill is
              supported per 400 mm.
      §       The black plastic buds on the hooks must hit the striking plate at the same time, top and bottom
      §       The wheels below the casement must be directly on top of the roller track.

    If these 3 points are not followed, the sliding door will not work properly.

             FIGURE A                                                              FIGURE B                                        FIGURE D

             FIGURE C                                                                                                              FIGURE E

                                                                                        Risk of injury or death may occur due to
                                                                                              incorrectly adjusted guide-pins.

                                                                                                                                   FIGURE F

ADJUSTING THE HANDLE:
 §  The guide-pins must be properly engaged in the guide-groove. If it is necessary to adjust the height
    of the handlebar--top or bottom-- it can be done with a narrow 11 mm wrench.

FIGURE A:
 §   Adjustment +3mm/-2 mm.

FIGURE B:
 §  If the maximum adjustment values are exceeded, it can lead to overloading.

FIGURE C:
 §  Adjustment +3mm/-2 mm.

ADJUSTING THE CENTRE CLOSING POINT:
 §  If the door is provided with a centre closing point, it can be adjusted in both regarding height and
    compression.

FIGURE D & E:
 §  The roller at the centre closing point is conical and the compression can be adjusted with a 4 mm hex
    key.

FIGURE F:
 §  If the roller does not engage with the casement's closing part, the height of the roller can be ajusted
    with a small flat screwdriver.

                                                                                                                                              12
8            Front doors & Panelled doors

     Frame is supported at side jamb & vertical posts.
     The support must be at least 100 mm long and placed from the outside frame side and inwards. The
     element must be installed completely straight, both vertically and horizontally, and the distance between
     the mounting points must not exceed 900 mm.
     IMPORTANT: Mortar joints can damage the aluminium that's in the frame and casement.
     Damages like these are not covered by the product warranty.

           FIGURE A                       FIGURE B                      FIGURE C                         FIGURE D                     FIGURE E         FIGURE F

                                         OUTWARD                                                                                       INWARD

                         SUBJECT 6                              EXPLANATION 6                                    N.B. 6                          REFERENCE 6

                                                                                                      FIXED FIELD ONLY, IF GLASS IS
                                                              HIDDEN MOUNTING                                                                    SEE FIGURE A
                                                                                                         DELIVERED UNMOUNTED

                                                              VISIBLE MOUNTING                                      -                            SEE FIGURE B

                                                                                                                                                 FIGURE H
                                                                                                                 FIGURE G

GENERAL:

 §    The composite rebate part is the load-bearing part for all fittings.
 §    It is therefore IMPORTANT that fasteners and other fittings mounted on the frame are
      secured with permanent chocks.
 §    Closing points also have permanent chocks fitted, to prevent burglary.                                                                     FIGURE J
 §    Labels, small cork panels and protection foil must be removed immediately after installation.              FIGURE I
 §    Elements should always be fitted with 12 mm joints.
FIGURE A & D:

 §    Panelled door. Install as Kastrup Energy windows.

FIGURE B & E:

 §    Alufrontline door. Install as Kastrup Energy windows.

FIGURE C & F:

 §    Front doors. Install as Kastrup Energy windows.

FIGURE G & I:
 §   Outward opening front/panelled doors, available in 60 & 76 mm

FIGURE H & J:
 §   Inward opening front/panelled doors, available in 60 & 76 mm
                                                                                                                                                                  13
9             Coupling details

     Elements must always be fitted with 10-12 mm joints.
     The support must be at least 100 mm long and placed from the outside frame side and inwards. The
     element must be installed completely straight, both vertically and horizontally, and the distance between
     the mounting points must not exceed 900 mm.

     The illustrations (A-D) are indicative, the principle applies to windows, doors--inward and outward
     elements. Sliding doors may differ.

                                                                                                                                              Elastic joint!
          FIGURE A                                                     FIGURE B                                           FIGURE C

                           SUBJECT 6                         EXPLANATION 6                              N.B. 6                                REFERENCE 6

                                                                                        FIXED FIELD ONLY, IF GLASS IS DELIVERED
                                                            HIDDEN MOUNTING                                                                    SEE FIGURE A
                                                                                                     UNMOUNTED

                                                            VISIBLE MOUNTING                               -                                   SEE FIGURE B

                                                                                                 FIGURE D

                                                                                                                                        FIGURE E
GENERAL:
 §  The composite rebate part is the load-bearing part for all fittings.
 § It is therefore IMPORTANT that fasteners and other fittings mounted on the frame are
    secured with permanent chocks.
 §  Closing points also have permanent chocks fitted, to prevent burglary.
 § Labels, small cork panels and protection foil must be removed immediately after
    installation.
 § Elements should always be fitted with 12 mm joints.
FIGURE A:
 § Inward opening doors with sidelight.

FIGURE B:
                                                                                                                                  Attention
 §    Outward opening doors with sidelight
                                                                                                                                                               Attention

FIGURE C:
 §    Sliding door with sidelight.

FIGURE D & E:
 §    D: Openable fanlight.
 §    E: Fixed fanlight.
 §    It is recommended to always use elastic rubber joints in both horizontal and vertical
      element joints. However, expanding sealant tape can be used in top and side rebates.
 §    With INVI expanding sealant tape can be used in vertical and horizontal joints.
 §    When mounting the fanlight with the sliding door, no permanent chocks must be used.
      See page 10 (7.1Sliding door, fanlight)

                                                                                                                                                               14
9.1                      Coupling details, (INVI)

    Elements must always be fitted with 12 mm joints.
    The support must be at least 100 mm long and placed from the outside frame side and inwards. The
    element must be installed completely straight, both vertically and horizontally, and the distance between
    the mounting points must not exceed 900 mm.
    Kastrup does not recommend coupling INVI on Kastrup Energy windows and doors.
   The illustrations (A-D) are indicative, the principle applies to windows, doors--inward and outward
   elements. Sliding doors may differ.

      FIGURE A                                                   FIGURE B                                           FIGURE C

                    SUBJECT 6                           EXPLANATION 6                             N.B. 6                           REFERENCE 6

                                                                                         FOLLOW INSTRUCTIONS FROM
                                                        SEALANT TAPE                                                              SEE FIGURE A/B/C
                                                                                              MANUFACTURER

                                                      HIDDEN MOUNTING             ONLY POSSIBLE FOR AREAS THAT CAN OPEN            SEE FIGURE A

                                                       VISIBLE MOUNTING                             -                              SEE FIGURE B

                                                         FILLER STRIP                         DO NOT REMOVE                        SEE FIGURE B

                                                                                            FIGURE D                           FIGURE E

GENERAL:
 §  The composite rebate part is the load-bearing part for all fittings.
 §  It is therefore IMPORTANT that fasteners and other fittings mounted on the frame
    are secured with permanent chocks.
 §  Closing points also have permanent chocks fitted, to prevent burglary.
 §  Labels, small cork panels and protection foil must be removed immediately after
    installation.
 §  Elements should always be fitted with 12 mm joints.

FIGURE A:
 §   Horizontal section drawing of the combined installation between inward opening
     door and INVI

FIGURE B:
 §   Horizontal section drawing of the combined installation between outward opening
     door and INVI

FIGURE C:
 §   Horizontal section drawing of the combined installation between sliding door and
     INVI.

FIGURE D:
 §   Vertical section drawing of the combined installation between outward opening
     door and INVI

FIGURE E:
 §   Vertical section drawing of the combined installation between inward opening door
     and INVI
                                                                                                                                                     15
10 Frame Reinforcement
         IMPORTANT: Frame reinforcement does not come as standard, but must be purchased.
         The frame reinforcement always follows the width of the frame. For large elements where the lengths
          are larger than 2.2 m (only on sides above 2.2 m), frame reinforcement fittings are always mounted.

                     FIGURE A                               125                FIGURE B                                                125          FIGURE C                  125

                                                                                                                                              200
     300 200

                                                                    > 2,2 m

                                                                                                                                              140
     140

                                            Center Jamb                                         Center Jamb     > 2,4 m                                         Center Jamb

                        FRAME REINFORCEMENT PROFILES                          LENGTH6                            FRAME DEPTH6                           REFERENCE6

                                                                               92 mm                                    120 mm                          SEE FIGURE D

                                                                              112 mm                                    140 mm                          SEE FIGURE E

                                                                              132 mm                          160,180,200,220,240 mm                    SEE FIGURE F

                                                                                                                                                               FIGURE F

                                                                                                                                             FIGURE E

                                                                                                                         FIGURE D
GENERAL:
 §  The composite rebate part is the load-bearing part for all fittings. It is therefore important that
    fasteners and other fittings mounted on the frame are secured with permanent chocks. Closing points
    also have permanent chocks fitted, to prevent burglary.
 § If the above mentioned conditions are NOT possible, frame reinforcement profiles can be installed. It
                                                                                                                                                         160

    is then important to screw so that the frame is ''firm mounted'' through the frame reinforcement
    against the wall.
                                                                                                                                       140

 § Doors and side hung windows have permanent chocking and are screwed through the reinforcement
                                                                                                                  120

    profiles next to the hinges. Fixed window sill has permanent chocking directly under the reinforcement
    bracket, throughout the entire length of the bracket. For larger elements, support brackets have to be
    mounted

FIGURE A:
 §             Areas with doors

 FIGURE B:
 §             Areas with fixed fields

 FIGURE C:
 §             Areas with windows

 FIGURE D E F:
 §             120,140,160 mm frame depth

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