KTM EXC MY2019 Media Information - Triple D Motosport

 
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KTM EXC MY2019 Media Information - Triple D Motosport
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KTM EXC MY2019
Media Information
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
CONTACT                               INTRODUCTION
                                                                                                          CONTENT
                                      ANOTHER STEP IN EXCELLENCE                 PAGE 3
                                       THE NEW ERA OF ENDURO                      PAGE 4
     Jennifer Dick
     PR Manager Offroad                KTM EXC MY2019
     Phone: +44 / 7725 / 857 203        CHASSIS & SUSPENSION                       PAGE 5
     jennifer.dick@ktm.com
                                         2-STROKE
     Joachim Sauer                        INTRODUCTION                               PAGE 9
     Senior Product Manager Offroad        KTM 125 XC-W & KTM 150 XC-W                PAGE 10
     Phone: +43 / 664 / 424 57 23
     joachim.sauer@ktm.com                 2-STROKE TPI
                                            INTRODUCTION                               PAGE 11
                                             KTM 250 EXC TPI & KTM 300 EXC TPI          PAGE 12
                                              ENGINE                                     PAGE 13

                                              4-STROKE

 KTM EXC MY2019                                INTRODUCTION
                                                KTM 250 EXC-F
                                                 KTM 350 EXC-F
                                                  KTM 450 EXC-F
                                                   KTM 500 EXC-F
                                                                                            PAGE 15
                                                                                             PAGE 16
                                                                                              PAGE 17
                                                                                               PAGE 18
                                                                                                PAGE 19
                                                                                                                    2

 Media Information                                SIX DAYS
                                                   THE ULTIMATE EXC MACHINE                     PAGE 20
                                                    FEATURES                                     PAGE 21

                                                     KTM POWERPARTS & KTM POWERWEAR
                                                      KTM POWERPARTS                               PAGE 22
                                                       KTM POWERWEAR                                PAGE 23

                                                       TECHNICAL DATA
                                                        KTM 125 XC-W & KTM 150 XC-W                   PAGE 26
                                                         KTM 250 EXC TPI & KTM 300 EXC TPI
                                                          & KTM 250 EXC-F & KTM 350 EXC-F
                                                          & KTM 450 EXC-F & KTM 500 EXC-F                 PAGE 27
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
INTRODUCTION

                  ANOTHER STEP
                    IN EXCELLENCE
                        The last two years have seen major steps forward in development for KTM’s high-
                        ly-popular Enduro range. A new generation arrived for model year 2017 that had been
                        re-designed from the ground up, followed by the revolutionary and world’s first serial pro-
                        duction fuel-injection 2-stroke offroad competition machines with the KTM 250 EXC TPI
                        and KTM 300 EXC TPI models launched last summer. It has been a fruitful time in the
                        orange offroad world.

                                                                                                                      3
                        However, work never ceases at the KTM R&D department in Mattighofen, Austria and KTM
                        once again has further refined these exceptionally dynamic, low-weight and high-per-
                        forming machines across the entire 2-stroke and 4-stroke range. Each model year 2019
                        machine receives suspension revisions from WP, a factory-looking READY TO RACE
                        orange frame along with detailed refinements that complement the high-quality Brembo
                        brakes, No-Dirt footpegs, NEKEN handlebar, CNC milled hubs with high-end black Giant
                        rims and more that comes as standard on these championship winning offroad bikes.
                        In addition, the closed-course carbureted KTM 125 XC-W and KTM 150 XC-W machines
                        enjoy a more in-depth engine update along with a newly designed DS clutch.

                        Another record year in 2017 with 238,408 units sold across both brands of KTM AG
                        equaling a 17% sales increase, and now with over 3,200 employees worldwide, the
                        KTM AG expansion globally is very visible whilst the racing accolades continue to grow.
                        With a changing formula for the sport of Enduro, and KTM’s ever-expanding headquarters
                        in Austria having continued focus on developing machines with outstanding perfor-
                        mance and rideability, the KTM EXC model year 2019 line-up is a world-beating formula
                        ready to attack the most challenging of terrain.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
INTRODUCTION

                   THE NEW ERA
                  OF ENDURO
                  Enduro competition is a sizeable part of KTM’s rich sporting heritage and is a major
                  player in the more than 280 world championships won by orange bikes. Last year once
                  again saw many highlights for KTM in the Enduro scene around the world with Red Bull
                  KTM Factory Racing’s Alfredo Gomez winning the Erzbergrodeo Red Bull Hare Scramble
                  and Jonny Walker winning the Red Bull 111 Megawatt hard enduro event. Josep Garcia
                  enjoyed an incredible debut season in the senior ranks and with it the young Spaniard
                  took an outstanding Enduro2 World Championship win aboard his KTM 250 EXC-F, add-
                                                                                                               4
                  ing to his great success at the International Six Days Enduro.

                  However, in 2018 KTM enters a new era of enduro competition with the all-new World
                  Enduro Super Series (WESS), a championship that searches for the ultimate enduro
                  champion. With classic and iconic existing events such as the Trèfle Lozérien in France,
                  comprised with the hardest of hard enduros such as the Erzbergrodeo Red Bull Hare
                  Scramble as part of the racing calendar, as well as beach racing and the world-famous
                  Gotland Grand National in Sweden, competitors in this seven-round series need to be
                  the total all-rounder to reign supreme. The Red Bull KTM Factory Racing Team line-up
                  of Jonny Walker, Taddy Blazusiak, who has decided to end his short retirement in lieu
                  of the new challenge, Josep Garcia and Nathan Watson and their machines will be put
                  to the test and finally the conclusion can be made on who is the world’s most complete
                  enduro rider. 2018 SuperEnduro World Champion Cody Webb, who has enjoyed many
                  fruitful visits to Europe in recent years, will also join the competition aboard his FMF
                  KTM Factory Racing machine. Video production thanks to WESS’ partner Red Bull Media
                  House is sure to deliver the highest quality of coverage globally for competitors and fans
                  alike, and with a huge mass audience at some of the most recognizable events in enduro
                  racing, where any amateur can race against the pros in what is essentially going back to
                  the very roots of the sport, it will be an interesting season no doubt.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
CHASSIS & SUSPENSION
                  FRAME
                  All KTM Enduro models have a lightweight chrome-mo-          CHASSIS &
                                                                              SUSPENSION
                  lybdenum steel frame featuring a proven and KTM
                  specific design. Using a unique welding technique,
                  frame elements of various cross sections are combined
                  into a single unit. What results in high rigidity and a
                  defined flexibility at the same time. The benefit for the
                                                                                                                                                                                                                     CO0LING SYSTEM
                  rider is that the bike is extremely easy to handle and,                                                                                                                                            The proven integrated KTM cooling system routes the
                  combined with the finely balanced suspension, this                                                                                                                                                 coolant from the cylinder head through a well-pro-
                  type of frame design can also absorb hefty wheel im-                                                                                                                                               tected routing system in the frame triangle directly to
                  pact energy. Add to that its high level of rider comfort,                                                                                                                                          the efficient and rugged aluminum radiators. When
                  and this bike is a joy to ride. Another highlight of this                                                                                                                                          designing the system, the flow characteristics of the
                  innovative frame is that it also serves as a space-sav-                                                                                                                                            coolant were precisely calculated and the airflow
                  ing channel for routing a variety of liquids. Coolant,                                                                                                                                             optimized using CFD (computational fluid dynamics)
                  for example, flows from the cylinder head through the                                                                                                                                              modelling. In addition, well thought-out radiator pro-
                                                                                                                                                                                                                                                                               5
                  frame triangle to the radiators. In the TPI models, oil                                                                                                                                            tections guarantee excellent protection against mud
                  for the separate oil lubrication is routed from a filler                                                                                                                                           while at the same time serve as efficient crash bars.
                  cap assembly, located between the fuel tank and the                                                                                                                                                The KTM 450 EXC-F and KTM 500 EXC-F models also
                  steering head, via an oil line inside the upper frame                                                                                                                                              benefit from a radiator fan fitted as standard.
                  tube to the oil tank.
                                                                                 SWINGARM
                                                                                 The brilliantly designed aluminum swingarm is casted
                                                                                 in a single piece. This ensures that any inconsisten-
                                                                                 cies and weak points that would otherwise be found
                                                                                 in a welded swingarm are eliminated. The innovative
                                                                                 PDS (progressive damping system) shock absorber is
                                                                                 connected to the upper side of the swingarm without
                                                                                                                                         EXHAUST SYSTEM
                                                                                 any linkage, which has become synonymous with KTM       The noise limits specified by the Fédération Internationale de Motocy-
                                                                                 as a result of its outstanding suspension behavior.     clisme (FIM) are a tremendous challenge for all motorcycle manufacturers.
                                                                                 The connection uses only two bearings guaranteeing      KTM is aware of this and has always put enormous effort into the devel-
                                                                                 minimum weight and maintenance as well as easy          opment of state-of-the-art exhaust systems. As a result, all EXC models
                                                                                 access to the shock absorber.                           today benefit from lightweight, low-noise exhaust systems that meet all
                                                                                                                                         the legal requirements and also have a positive impact on performance.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
CHASSIS & SUSPENSION

                                                                                                                                            E-STARTER & BATTERY
                                                                                                                                            With the exception of the KTM 125 XC-W, all
                                                                                                                                            EXC offroad competition models as well as the
                                                                                                                                            KTM 150 XC-W are equipped with an extremely robust
                                                                                                                                            E-starter. As of model year 2019, a more powerful
                                                                                                                                            lithium ion battery with an electrical capacity of 2 Ah
                                                                                                                                            is to be introduced. With the new power package, the
   AIR FILTER BOX                                                                                                                           bikes will start even more reliably than ever.
   The air filter box is designed to protect the air filter from dirt and grime
   and also provides maximum airflow with a minimum of intake noise.
   Inside the box, a large Twin Air filter element is mounted on a rigid cage,
   which also serves as a bracket to hold the air filter box in place. The
   benefit – the uncomplicated compact design means the air filter can be
                                                                                                                                                                                                      6
   replaced quickly and positioned correctly – without the need for tools.

                                                                                  FUEL TANK
                                                                                  All EXC fuel tanks are made of lightweight polyeth-
                                                                                  ylene and have a transparent surface. The benefit is
                                                                                  that all it takes for the rider to estimate the current
                                                                                  level of fuel in the tank is a quick glance. The fuel
                                                                                  tank cap also features an orange quick release button
                                                                                  to speed up refueling. After just a quarter turn, the
                                                                                  bayonet mechanism springs open and the fuel pump
                                                                                  nozzle can be inserted immediately. All fuel injected
                                                                                  models are also equipped with an integrated fuel
                                                                                  pump system and an additional fuel gauge, which
                                                                                  alerts the rider when the fuel level is low via a lamp
                                                                                  fitted into the speedometer.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
CHASSIS & SUSPENSION
                       FORK                                                                       SHOCK ABSORBER
                       All offroad competition models feature the proven WP Xplor 48              The WP Xplor PDS shock absorber at the rear is
                       upside-down fork, which KTM developed jointly with the specialists of      the key element of the proven and successful PDS
                       WP Suspension. The innovative split fork incorporates a suspension         (progressive damping system) rear suspension
                       spring in each fork leg, each fork leg has a separate damping function     design. All EXC and XC-W models incorporate
                       – compression damping is fitted on the left-hand side, while rebound       this KTM technology, in which the shock absorber
                       is on the right-hand side. Individual compression and rebound              is connected directly to the swingarm with no
                       adjustments can be made by twisting a dial on the top of the relevant      additional linkage and thus ensures optimum pro-
                       outer fork leg with 30 clicks available on each side. The fork offers      gressive damping for Enduro riding conditions. An
                       outstanding response and damping characteristics.                          added benefit is its high resistance to bottoming
                                                                                                  out, which make the WP Xplor PDS shock absorber
                       As of model year 2019, the damping unit will be given a slightly stiffer   the first choice for serious Enduro riders.
                       setting. This helps reducing bottoming out even more reliably during
                       hard compression and the wheel keeps better contact with the ground        For model year 2019, WP has reworked the main
                       on rebound. The SIX DAYS models benefit additionally from a preload        piston on all models, thus improving the damping
                                                                                                                                                      7
                       adjuster fitted as standard, which can be adjusted in three stages.        characteristics and matching the rear suspension
                       This comfort feature can be retrofitted as an option on standard           optimally to the stiffer front end setup.
                       models. The rider can even make the adjustments with ease in open
                       country, since no tools are required.

                       TRIPLE CLAMP
                       KTM fits forged triple clamps with an offset of 22
                       mm to its EXC and XC-W models. With their solid
                       grip, they offer a high degree of stiffness and are
                       thus the perfect prerequisite for precise control of
                       the front wheel. The handlebar has four different
                       positions, enabling it to be adjusted for optimum
                       rider ergonomics.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
CHASSIS & SUSPENSION
                                                                                HANDLEBAR                                                                  GRAPHICS
                                                                                The tapered NEKEN high-strength aluminum handlebar can be set to           A brand-new graphics kit makes the KTM line-up for the new model year
   BODYWORK & ERGONOMICS                                                        four different positions. This enables each rider to adjust the position   really stand out. The frame, resplendent in the brand’s distinctive bright
   The design of the bodywork is the direct result of the long-standing         to his personal preference for optimum ergonomics. Equally flexible        orange, accentuates the aggressive design and perfectly matches the KTM
   partnership between bodywork designer KISKA and offroad specialist           are the lock-on grips from ODI, which can be changed or replaced eas-      slogan READY TO RACE.
   KTM, together with members of the brand’s Factory Racing Team, whose         ily without the need for glue or wire ties due to the cleverly designed
   competition experience has been fed back directly into the popular KTM       clamping device. Using the optionally available map select switch on
   EXC Enduro series. The key objectives for the design of the high-grade       the handlebar, the rider can change the engine power curve on the go
                                                                                                                                                                                                                                        SEAT
   polymer components of the bodywork were to provide the rider with perfect    and on the 4-strokes it is even possible to engage the revolutionary                                                                                    KTM seats in the Enduro scene have always been known for their excellent
   ergonomics, ideal contact points, maximum freedom of movement and            traction control for Enduro simply by pressing a button.                                                                                                ergonomics. For the 2019 models, the seat has been redesigned specif-
   superb levels of comfort. The KTM models also have a slightly lower seat                                                                                                                                                             ically for this extremely tough discipline. It gets a new seat cover with
   height for first-class handling. Another example of intelligent design                                                                                                                                                               foam strips, which makes riding the EXC models even more comfortable,
   solutions is evident in the I-beam structure of the lightweight mudguards.                                                                                                                                                           while the seat offers more grip.
   The shape of their contours gives them excellent stability and reduces the
                                                                                BRAKES
   accumulation of dirt and grime.                                              High-performance Brembo brakes have been fitted
                                                                                as standard to KTM’s Enduro bikes for years. With
                                                                                                                                                                                                                                                                                                                    8
                                                                                lightweight 260 mm Wave brake discs up front
                                                                                and 220 mm discs on the rear wheel, this is the
   SPEEDOMETER                                                                  class-leading system when it comes to that crucial
   In addition to having front and rear lights, all KTM models continue to      combination of stopping power and a transparent
   be fitted with a multifunctional instrument as standard. Even the XC-W       brake feel.
   versions have a speedometer, although it is not absolutely essential.

                                                                                FOOTPEGS
                                                                                KTM footpegs with No-Dirt technology are designed to ensure that
                                                                                the footpeg pivots do not become clogged with dirt. In the event that
                                                                                the footpegs dig in when riding through deep ruts, for example, they
                                                                                will return immediately to the correct position. Compared with the SX
                                                                                footpegs fitted to Motocross bikes, the EXC footpegs are positioned 6
                                                                                mm higher and thus offer greater ground clearance. If a rider prefers
                                                                                                                                                                                                                                        WHEELS
                                                                                a lower position the footpegs can be swaped easily.                                                                                                     KTM wheels feature lightweight, CNC milled hubs and
                                                                                                                                                                                                                                        high-end black rims to combine maximum stability
                                                                                                                                                                                                                                        and ruggedness with minimum weight.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
2-STROKE

                     LIGHTWEIGHT
                  OFFROAD FUN
                         Rookie Enduro riders have been trying out these outstanding KTM Enduros since model
                         year 2017. The KTM 125 XC-W and KTM 150 XC-W models are entry-level versions of the
                         EXC series and are also the lightest Enduros on the market. The acronym “XC“ stands
                         for “Cross Country“, the “W“ for the Enduro’s wide-ratio transmission. These non-street
                         legal sports bikes incorporate KTM’s offroad qualities and in the course of the last few
                         years have demonstrated in numerous offroad events that the brand’s slogan READY TO
                         RACE is no empty promise. This means that the lightest and cheapest Enduros from KTM
                                                                                                                    9
                         are genuine heavyweights and, with the inclusion of numerous new features for model
                         year 2019, they will continue to show others the way ahead in future in terms of both
                         performance and quality.
KTM EXC MY2019 Media Information - Triple D Motosport
KTM EXC MY2019.
2-STROKE
                                                                                                                                               CYLINDER                                                   CLUTCH
                                                                                                                                               The engines powering the KTM 125 XC-W and                  The newly developed DS (diaphragm steel) clutch
                                                                                                                                               KTM 150 XC-W benefit from new cylinders with a 54          features a one-piece outer clutch hub combined with
   ENGINE                                                                                                                                      mm and 58 mm bore respectively. Compared with their        a primary gear made of high strength billet steel.
   The XC-W engine is the most powerful and most com-                                                                                          predecessor models, they now feature an exhaust port       This guarantees unbeatable reliability and, due to its
   petitive engine in its class. It appeals to Enduro riders                                                                                   that has been CNC milled for optimum interaction with      compact construction, reduces the engine width by
   because it has precisely the kind of power character-                                                                                       the power valve, which is made from a new raw part         10 mm. Incorporating steel carrier friction discs, the
   istics they need for optimum performance. During the                                                                                        and also milled. As a result, both engines still deliver   extremely heat-resistant clutch plates ensure reliable
   development of the 2-stroke engines with a 125cc and                                                                                        the best performance in their respective classes.          disengagement of the clutch. An additional benefit
   144cc displacement respectively, KTM engineers put                                                                                                                                                     is that they are pre-tensioned by means of a spe-
   their many years of experience and expertise to good        CRANKCASE                                                                                                                                  cially designed diaphragm spring, which reduces the
   use and incorporated nothing but the most advanced          The lightweight, die-cast crankcase has been                                                                                               force required to pull the clutch lever. This is further
   technology available to them. On the basis of this phi-     designed so that the crankshaft is very high and po-                                                                                       enhanced by the use of Brembo hydraulics.
   losophy, the XC-W engine has now been upgraded for          sitioned close to the bike‘s optimum center of gravity.
   model year 2019. The result is that the engine, which       This enables the KTM 125 XC-W and KTM 150 XC-W
   is both light and compact, now develops more power          models to weave through turns fast and feature amaz-
                                                                                                                                                                                                                                                                                                            10
   with a significant increase in torque and an even           ing rideability. With a compact design, this is also a
   smoother power delivery over a wide rpm range.              lightweight engine. In 2019, this efficient package will
                                                               be even narrower – the new clutch also includes a new
                                                               clutch cover that reduces the engine width by 10 mm.
                                                                                                                                                                                                                                                   CARBURETOR
                                                               KTM has also optimized the kick-starter system, which                                                                                                                               The MIKUNI TMX 38 mm flat slide carburetor provides
                                                               means a significant boost in terms of reliability.                                                                                                                                  smooth and controllable power delivery over the entire
                                                                                                                                                                                                                                                   rpm range.

                                                                                                       TRANSMISSION
                                                                                                       The new 6-speed transmission is made by Pankl.
                                                                                                       For the KTM XC-W models, all the gears have been
                                                                                                       completely upgraded and feature a high level of dura-
                                                                                                       bility and fast gear changes. The gear ratios remain
                                                                                                       unchanged and continue to harmonize perfectly with
                                                                                                       the engine characteristics. KTM’s No-Dirt technology is
                                                                                                       used for the gear shift lever and is designed to prevent
                                                                                                       mud and dirt from fouling the lever joint for reliable
                                                                                                       gear changing and high durability.
KTM EXC MY2019.
2-STROKE TPI

       THE 2-STROKE
    PARADIGM SHIFTThe KTM 250 EXC TPI and KTM 300 EXC TPI models are the lightest Enduro models in
                  their respective classes and are reaping accolades for their outstanding handling and
                  top performance, in line with KTM’s slogan READY TO RACE. TPI stands for “transfer
                                                                                                                11
                  port injection“. With this groundbreaking technology, KTM is clearly demonstrating its
                  unbeatable expertise in the development of 2-stroke engines. The benefits TPI engines
                  bring to KTM riders include significant improvements in fuel efficiency and low exhaust
                  emissions. Electronic fuel injection also ensures that the EXC TPI models will run reliably
                  even in extreme weather conditions and high altitudes. Engine lubrication remains auto-
                  matic via an electronically controlled oil pump and separate oil tank. The benefit – fuel
                  and oil no longer have to be pre-mixed by hand.
KTM EXC MY2019.
2-STROKE TPI

                  KTM 250 EXC TPI
                         The combination of cutting-edge 2-stroke engine incorporating TPI
                                                                                                                                        KTM 300 EXC TPI
                                                                                                                                        The KTM 300 EXC TPI, with state-of-the-art fuel injection and a very
                         electronic fuel injection and a lightweight, extremely agile chassis                                           agile chassis is setting standards in its class. Aspiring riders with
                         make the KTM 250 EXC TPI the first choice for hard enduro events. As                                           high ambitions will love its top performance and precise handling, in
                         a result of having an electronic oil pump, lubrication is automatic,                                           addition to the best power-to-weight ratio in the segment.
                         so that fuel and oil no longer have to be laboriously mixed by hand.
                         In addition, acquisition and operating costs are low compared to
                         4-strokes, making this bike a unique proposition.

                                                                                       BENEFITS
                                                                                                                                                                                                                12
                                                                                       »   Reduced fuel consumption
                                                                                       »   Automatic elevation compensation, no re-jetting required
                                                                                       »   Enhanced rideability and performance
                                                                                       »   Reduced emissions
                                                                                       »   Smooth engine behavior
                                                                                       »   Reduced fuel evaporation, which also means less fuel smell in transport vehicles
                                                                                       »   Enhanced comfort and convenience: easy starting, no pre-mixed fuel,
                                                                                           no flooding when flipping over the bike
KTM EXC MY2019.
2-STROKE TPI
                  ENGINE                                                                                                                                                                 EURO 4
                  The 2-stroke engines from KTM with displacements                                                                                                                       As a result of the efficient combustion process – a
                  of 250cc and 300cc are very much in demand                                                                                                                             major factor for which is the TPI system – and the
                  by Enduro riders because ultimately they deliver                                                                                                                       precise automatic system, all KTM EXC TPI models
                  the best possible performance in their respective                                                                                                                      comply with Euro 4 emission regulations. Emissions
                  classes. For model year 2019, KTM will continue                                                                                                                        of unburned hydrocarbons have also been reduced
                  to expand its leading position in these areas – as                                                                                                                     significantly and are below the legal requirements.
                  a result of the revolutionary TPI electronic fuel
                  injection, the engines work more efficiently than
                                                                        CYLINDER
                  ever and are ecstatic to ride with their outstand-    The two single-cylinder engines with displacements
                  ing performance. It‘s no surprise then that the       of 250cc and 300cc have bore diameters of 66.4
                                                                                                                                OIL PUMP                                                 THROTTLE BODY
                  KTM 250 EXC TPI and KTM 300 EXC TPI models will       mm and 72.0 mm respectively, in addition to being       The oil pump is mounted in a safe and space-sav-         TPI engines are fitted with a 39 mm throttle body
                  remain the first choice for ambitious Enduro riders   fitted with sophisticated TVC (twin valve control)      ing location underneath the oil tank. It feeds oil to    made by Dell’Orto. While the power is controlled by
                  who are looking for an affordable bike with low       exhaust control and intelligent electronic fuel         the throttle body, where tiny quantities are mixed       the throttle valve, a throttle position sensor pro-
                  maintenance costs.                                    injection. The cylinder features two lateral domes      with the incoming air to lubricate the moving            vides the engine management system with intake
                                                                                                                                                                                                                                                 13
                                                                        holding the fuel injectors that inject fuel into the    parts of the crankshaft and piston. Using engine         airflow data. A throttle adjusting screw enables the
                                                                        rear transfer ports. The downstream injection           speed and throttle position sensor data, the engine      rider to regulate the idle speed. A cold start device
                                                                        guarantees excellent atomization of the fuel with       management system´s precise electronic control of        is also provided, which opens a bypass to supply
                                                                        the upstreaming air. This results in highly efficient   the electric oil pump ensures the perfect amount         more air and thus increase the idle speed. Oil
                                                                        combustion with significantly reduced losses of         of oil for any given conditions, loads and engine        delivered by the electric oil pump via an oil suction
                                                                        unburned hydrocarbons. A small-diameter tube at         speeds is added. The average fuel-to-oil ratio is        pipe is mixed with the incoming air to lubricate the
                                                                        the back of the cylinder is connected to an intake      approximately 80:1.                                      moving parts of the crankshaft and piston.
                                                                        pressure sensor, which supplies pressure data to
                                                                        the engine management system.                           The filler cap assembly for the oil tank is located
                                                                                                                                between the fuel tank and the steering head. Oil
                                                                                                                                flows from here through a hose inside the upper
                                                                                                                                frame tube into the oil reservoir. An automatic,
                                                                                                                                electronically controlled oil pump is also incorporat-
                                                                                                                                ed, which reduces smoke emissions by over 50 per
                                                                                                                                cent compared with the average pre-mix.
KTM EXC MY2019.
2-STROKE TPI
                  TRANSMISSION
                  KTM has a strong 6-speed transmission with widely spaced gear ratios
                  matched optimally to the tough requirements encountered in competitive
                  Enduro events, and features fast and smooth gear changing. The KTM No-
                  Dirt gear shift lever design prevents mud and dirt from entering the joint
                  of the lever, ensuring that gear changes are trouble-free.
                                                                                                                     CLUTCH
                                                                                                                     All KTM EXC TPI models are equipped with the DDS
                                                                                                                     (damped diaphragm steel) clutch developed by KTM.
                                                                                                                     With its diaphragm spring, integrated damping
                                                                                                                                                                                GENERATOR
                                                                                                                     system, extremely heat resistant clutch plates and a       In order to cover the power requirements of the engine
                                                                                                                     wear-free steel outer clutch hub, this design results in   management system, the TPI models are fitted with a
                                                                                                                     a much easier clutch operation than is the case with       powerful generator, rated at 196 watts, just like on the
                                                                                                                     conventional clutches using coil springs. At the same      EXC-F 4-stroke models.
                                                                                                                     time the diaphragm spring leaves sufficient space to
                                                                                                                                                                                                                                           14
                                                                                                                     integrate the damping system of the final drive into
                                                         BALANCER SHAFT
                                                                                                                     the clutch hub. This has a positive impact on both
                                                         KTM has made a point of positioning the clutch shaft        traction and durability. The hydraulic clutch mech-
                                                                                                                                                                                ENGINE MANAGEMENT SYSTEM
                                                         and crankshaft high up in the lightweight, die-cast         anism from Brembo has a particularly light action,         The engine management system featured in the KTM
                                                         crankcase and close to the bike’s center of gravity.        allowing plenty of control when applying the clutch.       EXC TPI models incorporates the most advanced
                                                         In this way, the manufacturer has centralized the                                                                      technologies fitted in any offroad bike with a 2-stroke
                                                         oscillating masses, giving its Enduros excellent agility.                                                              engine. The electronic control unit installed under the
                                                         The engine features a side-mounted balancer shaft,                                                                     seat uses various, sensor-based data such as intake
                                                         which keeps engine vibration levels to a minimum and                                                                   and ambient air pressure, throttle valve position and
                                                         results in a compact powerplant. A major benefit com-                                                                  coolant temperature, which are used to determine the
                                                         pared to the competitors is the noticeably increased                                                                   optimum ignition timing and the ideal amount of fuel
                                                         level of comfort, which significantly reduces rider                                                                    required for the fuel injection system. An additional
                                                         fatigue on long and arduous Enduro multi-day events.                                                                   benefit is that the engine does not need to be set up
                                                                                                                                                                                manually to compensate for changes in prevailing en-
                                                                                                                                                                                vironmental conditions. Using the optionally available
                                                                                                                                                                                map select switch (fitted as standard on the SIX DAYS
                                                                                                                                                                                models), the rider can select a different engine power
                                                                                                                                                                                curve during the race.
KTM EXC MY2019.
4-STROKE

        PLAYFUL
       & AGILE POWER
                  The range of KTM 4-stroke Enduros extends from the lively KTM 250 EXC-F to the awe-
                  some KTM 500 EXC-F. This means that KTM’s range includes the most appropriate Enduro
                  for both amateur riders and professionals. State-of-the-art engines with electronic fuel
                  injection deliver high-performance coupled with long service life that countless Enduro
                  riders around the globe are delighted with. Another feature of these powerful machines
                  is the well-conceived design down to the smallest detail, which has been a major factor
                                                                                                              15
                  in reducing the weight and centralizing the masses. All 4-stroke engines come up with
                  different characteristics but a lively performance that is supplemented by the innovative
                  KTM chassis is common to all. From local club level to professionals competing in na-
                  tional and international championships like WESS, KTM has four different 4-stroke bikes
                  available from its EXC-F series to cover all terrains and riding conditions.
KTM EXC MY2019.
4-STROKE
                                                                                                                                       CLUTCH                                                                                                                               E-STARTER

                                        KTM 250 EXC-F
                                                                                                                                       The Brembo hydraulic system is one of the best there is on the Enduro                                                                The E-starter fitted as standard to the KTM 250 EXC-F
                                                                                                                                       market. Whether shortly after the start, on long rides or in tough com-                                                              demonstrates its strong points particularly when
                                                                                                                                       petitive events – the Brembo system operates the clutch reliably and                                                                 things get hairy in race situations. A for model year
                                                                                                                                       the pressure point remains unchanged, regardless of the operating                                                                    2019 even stronger Mitsuba starter motor combined
                                                                                                                                       temperature. The DDS (damped diaphragm steel) clutch developed                                                                       with a lightweight lithium ion battery and KTM’s
                                        The KTM 250 EXC-F, the smallest model of the KTM 4-stroke range, is a great choice for         by KTM has a single diaphragm spring instead of conventional coil                                                                    proven starter drive ensures that the KTM 250 EXC-F
                                        motivated amateurs and ambitious pros alike. It has a super compact, powerful engine           springs. The rider benefits in that he requires less effort to operate the                                                           springs into life quickly and reliably even under the
                                        that combines minimal weight and masses positioned close to its center of gravity              clutch. The damping system integrated directly inside the clutch hub                                                                 most extreme conditions.
                                        to deliver awe-inspiring performance and unbelievable handling in its class. Sharing           increases traction and extends the life of the clutch.
                                        many components with the successful KTM 350 EXC-F powerplant, the engine offers
                                        class-leading performance with plenty of torque thanks to its state-of-the-art fuel
                                        injection system. The KTM 250 EXC-F instils confidence with superb handling, fantastic
                                                                                                                                                                                                 ENGINE
                                        throttle response, perfectly controllable but lively power delivery and the latest technolo-                                                             The DOHC (double overhead camshaft) engine of the KTM 250 EXC-F is
                                        gies, which combine to place this bike at the top of its segment.                                                                                        a perfect example of a compact, lightweight design. It also develops
                                                                                                                                                                                                 the highest torque in its class and has power on tap all the way up
                                                                                                                                                                                                                                                                                                                                    16
                                                                                                                                                                                                 to 12,800 rpm. Another feature is that it has been designed with the
                                                                                                                                                                                                 masses centralized close to the bike’s ideal center of gravity, with the
                                                                                                                                                                                                 result that the single-cylinder engine is a key factor behind the ex-
                                                                                                                                                                                                 traordinary handling. Contributing to the low weight of 27.6 kg is the
                                                                                                                                                                                                 proven E-starter which ensures the KTM 250 EXC-F starts up reliably
                                                                                                                                                                                                 in cold weather.
                                                            TRANSMISSION
                                                            The 4-stroke engine transmits its power to the rear
                                                            wheel via a robust 6-speed transmission. The gear
                                                            ratios have been selected and optimized specifically
                                                                                                                                                                                                 ENGINE MANAGEMENT SYSTEM
                                                            for the requirements of Enduro riders, who will be                                                                                   The state-of-the-art Keihin engine management system with elec-
                                                            delighted with the fast gear changes. KTM‘s No-Dirt                                                                                  tronic fuel injection features a 42 mm throttle body. Due to the unique
   CYLINDER HEAD                                            technology is designed to protect the joint of the                                                                                   position of the injector, power is available instantly and is easy to
   The centerpiece of the compact DOHC engine is a          gear shift lever from becoming clogged with dirt                                                                                     control. In addition, there are separate systems for cold start and idle
   cutting-edge cylinder head, featuring two over-          and grime in order to increase reliability. All KTM                                                                                  adjustment. The rider can also select the appropriate power curve
   head camshafts driving four titanium valves via          4-stroke Enduros are equipped with a gear position                                                                                   on the optionally available map select switch and activate traction
   super lightweight cam followers with a hard DLC          sensor. Based on the data it provides, the engine                                                                                    control for maximum grip. Incidentally, the KTM 250 EXC-F is the only
   (diamond-like carbon) coating.                           management system selects the optimum power                                                                                          Enduro in its class with traction control.
                                                            curve.
KTM EXC MY2019.
4-STROKE
                                                                                                                                                          ENGINE

   KTM 350 EXC-F
                                                                                                                                                          What counts in the E2 class above all are strength, agility and staying
                                                                                                                                                          power – that applies to both the rider and his Enduro. The 4-stroke engine
                                                                                                                                                          of the KTM 350 EXC-F with state-of-the-art electronic fuel injection offers
                                                                                                                                                          amazing power that is available over a broad rpm range. This is backed
                                                                                                                                                                                                                                                                              TRANSMISSION
                                                                                                                                                          up by a dynamic and precise power delivery, which the rider can call on                                             In the case of the KTM 350 EXC-F, a rugged 6-speed transmission trans-
   Whenever the ultimate in terms of rideability and Enduro performance                                                                                   effortlessly. It ultimately means the KTM 350 EXC-F can even outperform                                             fers the power to the rear wheel. Fine-tuned specifically for the needs of
   is required, the KTM 350 EXC-F shows off its strengths to the full. The
                                                                             ENGINE MANAGEMENT SYSTEM                                                     450s in the E2 class.                                                                                               Enduro riders, it features widely spaced gear ratios and low-wear shift
   compact, lightweight DOHC (double overhead camshaft) engine, the          The state-of-the-art Keihin engine management                                                                                                                                                    forks designed to withstand high loads. Yet another factor guaranteeing
   low overall weight and the perfectly tuned chassis make this bike the     system with electronic fuel injection features a 42 mm                       The single-cylinder engine has been built to the latest technical standards                                         reliability is the KTM No-Dirt gear shift lever design, which prevents mud
   kind of friend a rider needs when the going gets tough. Its precise       throttle body. Due to the unique position of the injector,                   and incorporates a DOHC cylinder head with DLC (diamond-like carbon)                                                and dirt from entering the joint of the lever. The engine management
   handling enables it to master whatever challenge comes its way            power is available instantly and is easy to control. In                      coated cam followers, flow-optimized ports and a robust bridged-box                                                 system incorporating a gear position sensor selects the optimum perfor-
   with ease. The longer the race distance, the more the rider benefits      addition, there are separate systems for cold start                          type 88 mm diameter piston. The compact engine architecture has made                                                mance setting at all times to match the gear currently engaged and the
   from the easy handling and efficient engine characteristics that keep     and idle adjustment. The rider can also select the                           it possible to centralize the masses around the bike’s optimum center                                               demands of the terrain.
   fatigue at bay and guarantee maximum riding fun.                          appropriate power curve on the optionally available                          of gravity to deliver outstanding handling. With its all-round talents,
                                                                             map select switch and activate traction control for                          the KTM 350 EXC-F is the first choice for Enduro riders, whether they be
                                                                                                                                                                                                                                                                                                                                                           17
                                                                             maximum grip.                                                                amateurs or experienced professionals who want to soar ahead of the
                                                                                                                                                          competition.

                                                                                                                                                                                                                                                                                                  CLUTCH
                                                                                                 CYLINDER HEAD                                                                                                                                                                                    The DDS (damped diaphragm steel) clutch developed
                                                                                                 The compact DOHC engine benefits from a sophisti-                                                                                                                                                by KTM, which has a single diaphragm spring instead
                                                                                                 cated cylinder head design incorporating state-of-the-
                                                                                                                                                                                                                                        E-STARTER                                                 of conventional coil springs, requires less effort to
                                                                                                 art technologies. Two overhead crankshafts drive four                                                                                  An undisputed advantage during Enduro races –             operate the clutch. In addition, the damping system
                                                                                                 titanium valves via super lightweight cam followers                                                                                    the E-starter fitted as standard to the KTM 350 EXC-F     integrated directly inside the clutch hub increases
                                                                                                 which are extremely robust as a result of their DLC                                                                                    springs into life quickly and reliably even under the     traction and extends the life of the clutch.
                                                                                                 (diamond-like carbon) coating and feature high                                                                                         most extreme conditions. This is due to a for model
                                                                                                 durability.                                                                                                                            year 2019 even stronger Mitsuba starter motor com-        An additional feature is the Brembo hydraulic system,
                                                                                                                                                                                                                                        bined with a lightweight lithium ion battery and          which is one of best out there on the Enduro market.
                                                                                                                                                                                                                                        KTM’s proven starter drive.                               Whether shortly after starting the engine, on long
                                                                                                                                                                                                                                                                                                  rides or in tough competitive events – the Brembo
                                                                                                                                                                                                                                                                                                  system operates the clutch reliably and the pressure
                                                                                                                                                                                                                                                                                                  point remains unchanged, regardless of the operating
                                                                                                                                                                                                                                                                                                  temperature.
KTM EXC MY2019.
4-STROKE
                                                                                                                                                                                                                                      ENGINE

                  KTM 450 EXC-F
                                                                                                                                                                                                                                      The KTM 450 EXC-F powerhouse is the most compact
                                                                                                                                                                                                                                      and lightest single-cylinder racing engine with a
                                                                                                                                                                                                                                      450cc displacement on the market. As a result of hav-
                                                                                                                                                                                                                                      ing an efficient SOHC cylinder head and state-of-the-
                                                                                                                                                                                                                                      art electronic fuel injection, the KTM 450 EXC-F bene-
                             The KTM 450 EXC-F is the most powerful Enduro bike in the E2 class and
                                                                                                              CLUTCH                                                       CYLINDER HEAD                                              fits from ground-breaking torque and power extending
                             exploits the displacement limit to the full. It has been designed with low       As is the case with its sister models, the                   In the cylinder head of the SOHC engine, the camshaft      across a broad rpm range. Equally impressive is the
                             weight, a robust and well-balanced chassis, in addition to having an out-        KTM 450 EXC-F also benefits from KTM’s DDS                   operates the ultralight titanium valves via rigid rocker   low-maintenance crankshaft that has been made to
                             standing engine. This high-tech SOHC (single overhead camshaft) engine           (damped diaphragm steel) clutch with a wear-free             arms that are DLC (diamond-like carbon) coated on          last, with a high-pressure lubrication system and a
                             with a single cylinder and 4-stroke technology is the perfect choice for         steel outer clutch hub and extremely heat resistant          the intake side. This solid construction makes for a       plain big (bottom) end bearing with two force-fitted
                             every rider looking to reach the top. In combination with first-class agility,   clutch plates. Instead of conventional coil springs,         high revving engine, delivering top performance to         bearing shells running directly on the crank pin. The
                             based on a further improved chassis, the KTM 450 EXC-F is certain to be          the clutch is fitted with a diaphragm spring, which is       handle whatever grueling Enduro riding comes its way.      well thought out sealing concept with metal shims in-
                             showing its heels to the competition for a long time to come.                    much easier to operate and which at the same time                                                                       stead of sealing rings results in minimum dead space
                                                                                                              leaves sufficient space to incorporate a damping                                                                        inside the crankcase and an ultra slim engine block.
                                                                                                              system. This arrangement increases both traction
                                                                                                              and durability. A Brembo hydraulic clutch mechanism
                                                                                                                                                                           E-STARTER                                                                                                           18

                                                                                                              is also included and ensures that the pressure point         With the E-starter fitted as standard, KTM 450 EXC-F
                                                                                                              remains unchanged at all times.                              riders have a distinct advantage during Enduro
                                                 TRANSMISSION                                                                                                              races. At the press of a button, the KTM 450 EXC-F
                                                 The 6-speed transmission of the KTM 450 EXC-F with                                                                        springs into life reliably even under the most extreme
                                                 ruggedly sized gears is a tough nut to crack. It also                                                                     conditions. This is due to KTM’s proven starter drive
                                                 has gear ratios optimized for the Enduro segment. For
                                                                                                              ENGINE MANAGEMENT SYSTEM                                     combined with a lightweight lithium ion battery
                                                 smooth gear changes, KTM has given the shift forks           The state-of-the-art Keihin engine management                operating a for model year 2019 even stronger Mitsuba
                                                 a low friction coating, has added special surface            system with electronic fuel injection features a 42 mm       starter motor.
                                                 treatment to the 5th and 6th gears. To ensure that this      throttle body. Due to the unique position of the injector,
                                                 technological marvel also works faultlessly, KTM has         the fuel is injected even more precisely than ever
                                                 included its famed No-Dirt gear shift lever design to        before. The benefit to the rider – he can call up power
                                                 prevent dirt and dust clogging up the gear shift lever       instantly and has full control. The rider can also select
                                                 joint. The engine management system uses informa-            the appropriate power curve on the optionally avail-
                                                 tion provided by the gear position sensor to select          able map select switch and activate traction control
                                                 the appropriate power curve for the gear currently           for maximum grip. This enables him to accelerate at
                                                 engaged and the terrain conditions.                          will even on slippery terrain.
KTM EXC MY2019.
4-STROKE

                                          KTM 500 EXC-F
                                                                                                                                            CLUTCH                                                                        E-STARTER                                                 CYLINDER HEAD
                                                                                                                                            Fitted with Brembo hydraulics, the clutch is amazingly dependable, re-        With the E-starter fitted as standard, KTM 500 EXC-F      In the cylinder head of the SOHC engine, the camshaft
                                                                                                                                            gardless of the operating temperature and has an excellent pressure point     riders have a distinct advantage during Enduro            operates the ultralight titanium valves via rigid rocker
                                                                                                                                            that never varies. The DDS (damped diaphragm steel) clutch developed by       races. All it requires is the press of a button and the   arms that are DLC (diamond-like carbon) coated on
                                          No other competition Enduro offers more power than the KTM 500 EXC-F. Its high output             KTM has a single diaphragm spring instead of conventional coil springs.       KTM 500 EXC-F springs into life reliably even under       the intake side. This solid construction makes for a
                                          4-stroke engine is extremely light in weight and enhances the extraordinary agility of the per-   The rider thus requires less effort to operate the clutch. Another benefit    the most extreme conditions thanks to KTM’s proven        high revving engine that delivers outstanding perfor-
                                          fectly tuned chassis. With its 510cc SOHC (single overhead camshaft) single-cylinder engine,      is the damping system integrated directly inside the clutch hub, which        starter drive combined with a lightweight lithium ion     mance – the perfect prerequisite for winning in Enduro
                                          the KTM 500 EXC-F achieves an unrivaled power-to-weight ratio. The engine also boasts a           improves traction and extends the life of the transmission.                   battery that operates an even stronger starter motor.     race events.
                                          well thought out and compact layout, which centralizes the masses. The result is a unique
                                          powerplant with enormous power reserves and outstanding power delivery over the entire rpm
                                          range. Combined with the superb chassis, the rider can use the power available to him to the
                                          full and leave competitors literally standing.

   TRANSMISSION
   From the gear position sensor supporting the engine
                                                                                                                                                                                                                                                                                                                                               19
   management system, to friction optimized shift forks
   down to the gears – the 6-speed transmission system
   is packed solid with state-of-the-art technology. It
   also features KTM’s renowned No-Dirt gear shift lever
   design, which protects the gear unit from grime even
                                                                                                                                                                                   ENGINE
   when riding through the deepest mud ruts imaginable,                                                                                                                            The engine of the KTM 500 EXC-F with electronic fuel injection is the most
   thus guaranteeing smooth gear changes under the                                                                                                                                 compact and also the lightest 500 on the market. It delivers amazing
   toughest conditions.                                                                                                                                                            torque and awesome power across a broad rpm range. The innovative
                                                                                                                                                                                   SOHC cylinder head incorporates rigid rocker arms that operate the four
                                                                                                                                                                                   lightweight valves. Flow-optimized ports are designed for maximum
                                                                                                                                                                                   efficiency and power delivery that is second to none. The precision manu-
   ENGINE MANAGEMENT SYSTEM                                                                                                                                                        factured crankshaft with a plain big (bottom) end bearing combined with
   The state-of-the-art Keihin engine management system with electronic fuel injection features                                                                                    the balancer shaft reduce vibrations and make for a really smooth running
   a 42 mm throttle body combined with a specially positioned injector, resulting in a very pre-                                                                                   engine. The state-of-the-art Keihin engine management system with elec-
   cise response and outstanding power delivery. The rider can also select the appropriate power                                                                                   tronic fuel injection and a 42 mm throttle body guarantees direct response
   curve on the optionally available map select switch and also enjoys an additional benefit not                                                                                   and powerful acceleration. If needed, the rider can switch to a different
   available to competitors – the KTM 500 EXC-F is the only bike in its class fitted with traction                                                                                 power curve via the map select switch during a race and can also activate
   control, allowing the rider to activate the system at the touch of a button for maximum grip.                                                                                   traction control for maximum grip.
KTM EXC MY2019.
SIX DAYS

                  THE ULTIMATE
                     EXC MACHINE
                        Offroad racing is really at the core of KTM and the recognizable KTM EXC SIX DAYS mod-
                        els are a real center point of our Enduro line-up. This year’s International Six Days Enduro
                        event will be held in Chile and the KTM SIX DAYS models receive a special graphics kit
                                                                                                                       20
                        to represent this, along with an impressive package of well-thought out READY TO RACE
                        upgrades for those who want a bike that’s as close to factory as you can get. With Josep
                        Garcia´s blistering pace in the race last year that saw the Spanish ace claim a second
                        consecutive Enduro1 class victory, along with Taylor Robert’s hard-fought Enduro3 class
                        win, Christophe Nambotin’s success that contributed to Team France’s overall World
                        Team Trophy victory, and of course the amazing Laia Sanz in the Enduro Women’s class,
                        it is clear that KTM’s depth within the global enduro field is incredibly strong at this
                        historic and iconic event. The KTM EXC SIX DAYS models stand for a premium standard
                        that is representative of this success and offers riders the opportunity to purchase the
                        most complete KTM Enduro package.
KTM EXC MY2019.
SIX DAYS

                  SIX DAYS
                  FEATURES
                   »   Silencers with Six Days logo
                                                                                        1

                   »   Skid plate     1
                   »   Carbon heat shield for 2-stroke engines
                   »   Front axle puller
                   »   Supersprox Stealth 2-component rear sprocket 2
                   »   Radiator fan for all 4-stroke engines
                   »   Handlebar with Six Days logo
                   »   Solid rear brake disc
                                                                                            21
                   »   Orange frame
                   »   Orange, anodized, CNC milled triple clamp
                   »   Floating front brake disc
                   »   Exclusive Six Days graphics
                   »   Orange chain guide                                           2
                   »   Six Days seat
                   »   Map select switch (standard on all models)
                   »   WP Xplor 48 upside-down fork with preload adjuster   3

                                                                                3
KTM EXC MY2019.
KTM POWERPARTS
                                                                                                                              FACTORY TRIPLE CLAMP                                                               AKRAPOVIČ “SLIP-ON LINE”                                 FACTORY FRONT WHEEL 1.6X21” /

      INTENSIFY
                                                                                                                              The Factory Triple Clamp can elevate your KTM EXC to                               For intensified performance from your KTM EXC look no
                                                                                                                                                                                                                                                                          FACTORY REAR WHEEL 2.15X18”
                                                                                                                              new heights. With its high-grade aluminum construc-                                further than the Akrapovič “Slip-on Line”. With sub-     Anodized milled hubs especially developed to com-
                                                                                                                              tion with an optimally tuned steering stem stiffness,                              stantial weight savings comprised with more power        pliment the D.I.D DirtStar rims, the Factory front and
                                                                                                                              this triple clamp with adjustable offset provides                                  and torque, this high-grade silencer offers an iden-     Factory rear wheels provide an array of performance

       YOUR RIDE
                                                                                                                              performance boosting stability and control with ideal                              tical look to the Red Bull KTM Factory Racing Team,      boosting benefits. A 36 spoke design with anodized
                                                                                                                              flexibility that’s customized to the fork. With its 100%                           whilst complying with current FIM noise regulations      and self-locking aluminum spoke nipples means
                                                                                                                              alignment of the fork tubes and a highly precise and                               and offering features such as a permanently welded       that this KTM PowerPart not only elevates each KTM
                                                                                                                              smooth fork response, the Factory Triple Clamp is a                                attachment point. This is the ultimate ride elevating,   EXC aesthetically, it provides improved handling and
                                                                                                                              must for any racer looking to elevate their ride.                                  READY TO RACE component that should be at the top        stability in the heat of the battle.
                                                                                                                                                                                                                 of every rider’s shopping list.
                  The KTM Enduro range is READY TO RACE right out of the crate, but we
                  know that riders like to individualize their ride to their own taste and
                  requirements. That’s exactly the reason why from conception to production
                  of each model, we ensure customers have the opportunity to intensify their
                                                                                                                              LED HEADLIGHT
                                                                                                                                                                                                                                                                                                                                           22
                  ride with KTM PowerParts – designed by offroad riders for offroad riders.                                   Especially designed for Enduro riders by engineers          FACTORY TRIPLE CLAMP
                  With premium components such as the Factory Triple Clamp, to the Skid                                       who love enduro, the LED headlight can light up your
                  Plate and various exhaust options, KTM PowerParts provide riders with                                       route with its 1500 lumen, 5500 Kelvin (approx.) light.
                  high-quality products that can take their KTM to new heights, whether                                       An exceptionally robust product, this can certainly
                                                                                                                                                                                                                 FMF FACTORY 4.1 RCT SILENCER
                  that’s for aesthetical enhancement or amplified performance.                                                enhance any KTM EXC and can be installed within the                                A must for any serious KTM EXC competitor, the FMF
                                                                                                                              standard headlight mask.                                                           Factory 4.1 RCT silencer is manufactured from a
                                                                                                                                                                                                                 special high-grade titanium, with a ride intensifying
                                                                                                                                                                                                                 blue anodized outer sleeve. A carbon silencer cap
                   AKRAPOVIČ “SLIP-ON LINE”                                                    FMF FACTORY 4.1 RCT SILENCER                                               LED HEADLIGHT                          contributes to the considerable weight saving of this
                                                                                                                                                                                                                 system that can also be fitted in combination with
                                                                                                                                                                                                                 the original manifold – although for the ultimate                                                   FACTORY FRONT WHEEL
                                                                                                                                                                                                                 performance boost we recommend use with an FMF
                                                                                                                                                                                                                 Megabomb header for increased rideability and ampli-
                                                                                                                                                                                                                 fied performance.
KTM EXC MY2019.
KTM POWERWEAR

  WORN WITH
   INTENT
        For Enduro owners who want to ride hard and be ready for anything, KTM PowerWear
        can provide the ultimate solution. Whether it’s to look casual in the paddock, or if
                                                                                                        AVIATOR 2.2 HELMET BLACK
                                                                                                       Race-proven premium offroad helmet
                                                                                                      PROSPECT GOGGLES
                                                                                                      Maximum vision, pro MX goggles
                                                                                                     DEFENDER JACKET                                     23
        they’re gearing up for extremes, riders can state their stance with this wide and
                                                                                                    High-quality premium offroad jacket
        dynamic range of protective clothing that has been designed with functionality in
        mind. From the ultra-high-quality Aviator 2.2 Helmet with its optimum safety and fit        DEFENDER PANTS

                                                                                                                                              PREMIUM
        thanks to three different shell sizes, to the lightweight offroad Racetech Jacket, each    High-quality premium offroad pants
        item created has been well-thought out and developed with using finest quality ma-         TECH 10 BOOTS
        terials comprised with an excellent design. This means KTM Enduro riders can enjoy        High-quality racing boots

                                                                                                                                            COLLECTION
        total commitment on every ride when they are wearing KTM PowerWear.
KTM EXC MY2019.
KTM POWERWEAR

                                                                              ADVANCED
                                                                                                                                                              COMP LIGHT HELMET
                                                                                                                                                             Advanced, lightweight offroad helmet
                                                                                                                                                           HUSTLE MX GOGGLES
                                                                                                                                                           Advanced performance MX goggles

                                                                              COLLECTION
                                                                                                                                                           RACETECH SHIRT
                                                                                                                                                          Lightweight, breathable offroad shirt
                                                                                                                                                         RACETECH GLOVES
                                                                                                                                                        Lightweight, water-resistant offroad gloves
                                                                                                                                                        RACETECH PANTS
                                                                                                                                                       Lightweight, water-resistant offroad pants
                                                                                                                                                       TECH 8RS BOOTS
                                                                                                                                                      Advanced all-round offroad boots

                                                                                                                                                                                                      24

       RACETECH JACKET
      Lightweight offroad jacket with detachable sleeves

                                                            RACETECH WP SHIRT
                                                           Lightweight, water-resistant offroad shirt    RACETECH WP GLOVES
                                                                                                        Lightweight, water-resistant offroad gloves
KTM EXC MY2019.
KTM POWERWEAR

  PROTECTION
 & UNDERWEAR                                                                                  FUNCTION UNDERSHIRT SHORT
                                                                                             Temperature-regulating, short-sleeved undershirt

                                                                                                                                                                            25

  SWEATHEAD
 Temperature-regulating capshirt

                                                                                                                            FUNCTION UNDERSHIRT LONG
                                                                                                                           Temperature-regulating,long-sleeved undershirt

                      OFFROAD SOCKS
                     Reinforced offroad-specific socks

                                                                                                                  KNEE BRACE SOCKS
                                                          FUNCTION UNDERPANTS LONG                               Reinforced socks for use with knee braces
                                                         Temperature-regulating underpants
KTM EXC MY2019.
TECHNICAL DATA

                  TECHNICAL                                                                               2-STROKE

                    DATA
                                                                     KTM 125 XC-W                                    KTM 150 XC-W
                      ENGINE
                      ENGINE TYPE                                    Single cylinder, 2-stroke                       Single cylinder, 2-stroke
                      DISPLACEMENT                                   124.8 cc                                        143.99 cc
                      BORE/STROKE                                    54/54.5 mm                                      58/54.5 mm                                           26
                      COMPRESSION RATIO                              -                                               -
                      STARTER/BATTERY                                Kick-starter system                             E-starter/kick-starter system/lithium ion 12V 2 Ah
                      TRANSMISSION                                   6 gears                                         6 gears
                      FUEL SYSTEM                                    MIKUNI TMX 38                                   MIKUNI TMX 38
                      CONTROL                                        Exhaust control                                 Exhaust control
                      LUBRICATION                                    Mixture oil lubrication 1:60                    Mixture oil lubrication 1:60
                      GEAR RATIOS                                    12:33 15:31 17:28 19:26 21:25 20:20             12:33 15:31 17:28 19:26 21:25 20:20
                      PRIMARY RATIO                                  23:73                                           23:73
                      FINAL DRIVE                                    13:50                                           13:50
                      COOLING                                        Liquid cooling                                  Liquid cooling
                      CLUTCH                                         Wet multi-disc clutch, Brembo hydraulics        Wet multi-disc DS clutch, Brembo hydraulics
                      IGNITION                                       Kokusan                                         Kokusan

                      CHASSIS
                      FRAME                                          Central double-cradle-type 25CrMo4              Central double-cradle-type 25CrMo4
                      SUBFRAME                                       Aluminum                                        Aluminum
                      HANDLEBAR                                      NEKEN, Aluminum Ø 28/22 mm                      NEKEN, Aluminum Ø 28/22 mm
                      FRONT SUSPENSION                               WP USD Xplor 48                                 WP USD Xplor 48
                      REAR SUSPENSION                                WP Xplor PDS shock absorber                     WP Xplor PDS shock absorber
                      SUSPENSION TRAVEL FRONT/REAR                   300/310 mm                                      300/310 mm
                      FRONT/REAR BRAKES                              Disc brake Ø 260/220 mm                         Disc brake Ø 260/220 mm
                      FRONT/REAR RIMS                                1.60 x 21’’; 2.15 x 18’’ Giant                  1.60 x 21’’; 2.15 x 18’’ Giant
                      FRONT/REAR TIRES                               80/100-21’’; 120/90-18’’                        80/100-21’’; 110/100-18’’
                      CHAIN                                          X-Ring 5/8 x 1/4”                               X-Ring 5/8 x 1/4”
                      MUFFLER                                        Aluminum                                        Aluminum
                      STEERING HEAD ANGLE                            63.5°                                           63.5°
                      TRIPLE CLAMP OFFSET                            22 mm                                           22 mm
                      WHEEL BASE                                     1,471 ± 10 mm                                   1,471 ± 10 mm
                      GROUND CLEARANCE                               370 mm                                          370 mm
                      SEAT HEIGHT                                    960 mm                                          960 mm
                      FUEL TANK CAPACITY, APPROX.                    9.5 l                                           10 l
                      WEIGHT, READY TO RACE, WITHOUT FUEL, APPROX.   91 kg                                           91.5 kg
KTM EXC MY2019.
TECHNICAL DATA
                                                                                                                                                                                                                                                                                                                                                 The bikes marked with the Six Days logo are also
                                                                                                                                                                                                                                                                                                                                                 available as special SIX DAYS racing editions.

                                                                                                        2-STROKE TPI                                              4-STROKE

                                                   KTM 250 EXC TPI                                        KTM 300 EXC TPI                                      KTM 250 EXC-F                                                                                 KTM 350 EXC-F                                  KTM 450 EXC-F                                                              KTM 500 EXC-F
    ENGINE                                                                                                                                                                                                    ENGINE
    ENGINE TYPE                                    Single cylinder, 2-stroke                              Single cylinder, 2-stroke                            Single cylinder, 4-stroke                      ENGINE TYPE                                    Single cylinder, 4-stroke                      Single cylinder, 4-stroke                                                  Single cylinder, 4-stroke
    DISPLACEMENT                                   249 cc                                                 293.2 cc                                             249.91 cc                                      DISPLACEMENT                                   349.7 cc                                       449.3 cc                                                                   510.4 cc
    BORE/STROKE                                    66.4/72 mm                                             72/72 mm                                             78/52.3 mm                                     BORE/STROKE                                    88/57.5 mm                                     95/63.4 mm                                                                 95/72 mm                                       27
    COMPRESSION RATIO                              -                                                      -                                                    12.8:1                                         COMPRESSION RATIO                              12.3:1                                         11.8:1                                                                     11.8:1
    STARTER/BATTERY                                E-starter/kick-starter system/lithium ion 12V 2 Ah     E-starter/kick-starter system/lithium ion 12V 2 Ah   E-starter/lithium ion 12V 2 Ah                 STARTER/BATTERY                                E-starter/lithium ion 12V 2 Ah                 E-starter/lithium ion 12V 2 Ah                                             E-starter/lithium ion 12V 2 Ah
    TRANSMISSION                                   6 gears                                                6 gears                                              6 gears                                        TRANSMISSION                                   6 gears                                        6 gears                                                                    6 gears
    FUEL SYSTEM                                    TPI, Dell´Orto throttle body Ø 39 mm                   TPI, Dell´Orto throttle body Ø 39 mm                 Keihin throttle body Ø 42 mm                   FUEL SYSTEM                                    Keihin throttle body Ø 42 mm                   Keihin throttle body Ø 42 mm                                               Keihin throttle body Ø 42 mm
    CONTROL                                        Exhaust control                                        Exhaust control                                      4 V/DOHC with cam followers                    CONTROL                                        4 V/DOHC with cam followers                    4 V/OHC with rocker arms                                                   4 V/OHC with rocker arms
    LUBRICATION                                    Electronically regulated oil pump                      Electronically regulated oil pump                    Pressure lubrication with 2 oil pumps          LUBRICATION                                    Pressure lubrication with 2 oil pumps          Pressure lubrication with 2 oil pumps                                      Pressure lubrication with 2 oil pumps
    GEAR RATIOS                                    14:32 16:26 20:25 22:23 25:22 26:20                    14:32 16:26 20:25 22:23 25:22 26:20                  13:32 16:30 16:24 23:28 23:23 26:20            GEAR RATIOS                                    14:32 16:26 20:25 22:23 25:22 26:20            14:36 17:32 19:28 22:26 23:24 26:21                                        14:36 17:32 19:28 22:26 23:24 26:21
    PRIMARY RATIO                                  26:73                                                  26:73                                                24:73                                          PRIMARY RATIO                                  24:73                                          31:76                                                                      31:76
    FINAL DRIVE                                    14:50 (13:50)                                          14:50 (13:50)                                        14:52 (13:52)                                  FINAL DRIVE                                    14:52 (13:52)                                  14:52 (13:52)                                                              14:50 (13:50)
    COOLING                                        Liquid cooling                                         Liquid cooling                                       Liquid cooling                                 COOLING                                        Liquid cooling                                 Liquid cooling                                                             Liquid cooling
    CLUTCH                                         Wet multi-disc DDS clutch, Brembo hydraulics           Wet multi-disc DDS clutch, Brembo hydraulics         Wet multi-disc DDS clutch, Brembo hydraulics   CLUTCH                                         Wet multi-disc DDS clutch, Brembo hydraulics   Wet multi-disc DDS clutch, Brembo hydraulics                               Wet multi-disc DDS clutch, Brembo hydraulics
    IGNITION                                       Continental EMS                                        Continental EMS                                      Keihin EMS                                     IGNITION                                       Keihin EMS                                     Keihin EMS                                                                 Keihin EMS

    CHASSIS                                                                                                                                                                                                   CHASSIS
    FRAME                                          Central double-cradle-type 25CrMo4                     Central double-cradle-type 25CrMo4                   Central double-cradle-type 25CrMo4             FRAME                                          Central double-cradle-type 25CrMo4             Central double-cradle-type 25CrMo4                                         Central double-cradle-type 25CrMo4
    SUBFRAME                                       Aluminum                                               Aluminum                                             Aluminum                                       SUBFRAME                                       Aluminum                                       Aluminum                                                                   Aluminum
    HANDLEBAR                                      NEKEN, Aluminum Ø 28/22 mm                             NEKEN, Aluminum Ø 28/22 mm                           NEKEN, Aluminum Ø 28/22 mm                     HANDLEBAR                                      NEKEN, Aluminum Ø 28/22 mm                     NEKEN, Aluminum Ø 28/22 mm                                                 NEKEN, Aluminum Ø 28/22 mm
    FRONT SUSPENSION                               WP USD Xplor 48                                        WP USD Xplor 48                                      WP USD Xplor 48                                FRONT SUSPENSION                               WP USD Xplor 48                                WP USD Xplor 48                                                            WP USD Xplor 48
    REAR SUSPENSION                                WP Xplor PDS shock absorber                            WP Xplor PDS shock absorber                          WP Xplor PDS shock absorber                    REAR SUSPENSION                                WP Xplor PDS shock absorber                    WP Xplor PDS shock absorber                                                WP Xplor PDS shock absorber
    SUSPENSION TRAVEL FRONT/REAR                   300/310 mm                                             300/310 mm                                           300/310 mm                                     SUSPENSION TRAVEL FRONT/REAR                   300/310 mm                                     300/310 mm                                                                 300/310 mm
    FRONT/REAR BRAKES                              Disc brake Ø 260/220 mm                                Disc brake Ø 260/220 mm                              Disc brake Ø 260/220 mm                        FRONT/REAR BRAKES                              Disc brake Ø 260/220 mm                        Disc brake Ø 260/220 mm                                                    Disc brake Ø 260/220 mm
    FRONT/REAR RIMS                                1.60 x 21’’; 2.15 x 18’’ Giant                         1.60 x 21’’; 2.15 x 18’’ Giant                       1.60 x 21’’; 2.15 x 18’’ Giant                 FRONT/REAR RIMS                                1.60 x 21’’; 2.15 x 18’’ Giant                 1.60 x 21’’; 2.15 x 18’’ Giant                                             1.60 x 21’’; 2.15 x 18’’ Giant
    FRONT/REAR TIRES                               80/100-21’’; 140/80-18’’                               80/100-21’’; 140/80-18’’                             80/100-21’’; 140/80-18’’                       FRONT/REAR TIRES                               80/100-21’’; 140/80-18’’                       80/100-21’’; 140/80-18’’                                                   80/100-21’’; 140/80-18’’
    CHAIN                                          X-Ring 5/8 x 1/4”                                      X-Ring 5/8 x 1/4”                                    X-Ring 5/8 x 1/4”                              CHAIN                                          X-Ring 5/8 x 1/4”                              X-Ring 5/8 x 1/4”                                                          X-Ring 5/8 x 1/4”
    MUFFLER                                        Aluminum                                               Aluminum                                             Aluminum                                       MUFFLER                                        Aluminum                                       Aluminum                                                                   Aluminum
    STEERING HEAD ANGLE                            63.5°                                                  63.5°                                                63.5°                                          STEERING HEAD ANGLE                            63.5°                                          63.5°                                                                      63.5°
    TRIPLE CLAMP OFFSET                            22 mm                                                  22 mm                                                22 mm                                          TRIPLE CLAMP OFFSET                            22 mm                                          22 mm                                                                      22 mm
    WHEEL BASE                                     1,482 ± 10 mm                                          1,482 ± 10 mm                                        1,482 ± 10 mm                                  WHEEL BASE                                     1,482 ± 10 mm                                  1,482 ± 10 mm                                                              1,482 ± 10 mm
    GROUND CLEARANCE                               370 mm                                                 370 mm                                               355 mm                                         GROUND CLEARANCE                               355 mm                                         355 mm                                                                     355 mm
    SEAT HEIGHT                                    960 mm                                                 960 mm                                               960 mm                                         SEAT HEIGHT                                    960 mm                                         960 mm                                                                     960 mm
    FUEL TANK CAPACITY, APPROX.                    9l                                                     9l                                                   8.5 l                                          FUEL TANK CAPACITY, APPROX.                    8.5 l                                          8.5 l                                                                      8.5 l
    WEIGHT, READY TO RACE, WITHOUT FUEL, APPROX.   103 kg                                                 103 kg                                               103 kg                                         WEIGHT, READY TO RACE, WITHOUT FUEL, APPROX.   104 kg                                         106 kg                                                                     106.5 kg
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                               © 2018, KTM SPORTMOTORCYCLE GMBH   Photos: KISKA, R. Schedl, F. Lackner, H. Mitterbauer, Marcin Kin
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