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August 2020
AEROSPACE

                                                                MALE ALLIES IN
                                                                AEROSPACE
                                                                SPACEX AMBITIONS
                                                                THE IMMORTAL DC-3

                            www.aerosociety.com
August 2020

                               TEMPEST FUGIT
                               HOW THE UK’S NEXT FIGHTER IS A
Volume 47 Number 8

                               CATALYST FOR CHANGE
Royal AeronauticaSociety

                  AUGUST 2020 AEROSPACE COVER FINAL.indd 1                     17/07/2020 14:13
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RAeS Careers Service
        The RAeS Careers Team – We are here for you!

        Established in 1997, The Royal Aeronautical Society Careers Team are your one-stop-shop for FREE
        impartial and specialist advice. While the service has lived through many crises, Covid-19 sees the industry’s
        biggest challenge yet and we are here to provide specific support. We have a vast range of resources and
        materials on careers in aerospace and aviation – from civil, military, engineering and maintenance through
        to pilots, cabin crew, business and operations. We are here to support anyone, whether you are new to the
        sector or an experienced professional looking for further development.
        FREE 1-2-1 careers advice available online via webinar or by phone, with impartial advice on aerospace &
        aviation careers routes, CVs and job hunting advice.
              Our team are available Monday to Friday to provide specialist advice, prepare for the upturn in our
              sector by contacting us to arrange an appointment
              Annual recruitment fair dedicated to aerospace and aviation - Careers in AEROSPACE &
              AVIATION LIVE taking place on the 6th November 2020 (subject to the Covid-19 situation)
              Apply for financial support for tuition fees from Centennial Scholarship Fund

        Join our first Careers Webinars
        The Careers Team, along with experts from the Society’s membership, are running a series of FREE online
        webinars this month.
              6th May – How to best prepare for a career in aerospace & aviation following a crisis
             	13th May – Covid-19 and Career Reinvention. How to re-invent yourself, so you emerge strong and
              ready to make your next career move
        	We will be joined by some expert panelists and there will be a Q&A opportunity at the end. Sign up by
          contacting careers@aerosociety.com

               Find out more: careersinaerospace.com
               Get in touch:
               careers@aerosociety.com                 +44 (0)20 7670 4326                     @RAeSCareers

Careers 5_2020 280x210 Adv FINAL.indd 1                                                                              18/06/2020 12:44
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Volume 47 Number 8
August 2020

   EDITORIAL                                                                                                                  Contents
  Accelerating change                                                                                                         Regulars
                                                                                                                              4 Radome                                           12 Transmission
  The news of the cessation of Boeing 747 production should come as no                                                        The latest aviation and                            Your letters, emails, tweets
                                                                                                                              aeronautical intelligence,                         and social media feedback.
  surprise, even if, after over half a century, the end of the ‘Jumbo Jet’ – an                                               analysis and comment.
  airliner that changed the world – makes many eyes grow moist. Due to                                                                                                           58 The Last Word
  its freighter origins, the 747 outlasted its upstart rival, the Airbus A380,                                                11 Pushing the Envelope                            Keith Hayward compares
  although future orders were already looking scarce – thanks to the rise of                                                  Rob Coppinger looks at                             the approach of the French
                                                                                                                              progress in enabling in-orbit                      and UK governments on
  a new generation of big-twins such as the 787 and A350. However, like                                                       servicing of satellites and                        encouraging their national
  the A380, it is the coronavirus that has accelerated and brought forward                                                    removal of space debris.                           aerospace industries and
                                                                                                                                                                                 promoting green initiatives.
  early retirements of the 747 by operators facing evaporating demand for
  long-haul air travel. Elsewhere, airlines which were marginal concerns are                                                  Features
  also restructuring or cutting costs in a desperate race to survive. Oddly,
                                                                                                                                                                                  28 Harnessing allies’

                                                                                                                                                              SpaceX
  this deadly pandemic may also be forcing through new, more agile ways of                                                                                                        voices
  collaboration and working too – as the UK’s Tempest programme (p 32)                                                        14                                                  Engaging men in advocating
  is finding out. These changes may be painful to those involved but the end                                                                                                      female equality and inclusion
                                                                                                                                                                                  in the aerospace industry.
  result could be fitter, leaner enterprises that are more resilient and better able
  to respond to the challenges of the 21st century. The impact of coronavirus,

                                                                                                                                                                        BAE Systems
  although undoubtedly a sledgehammer to aviation and aerospace, is arguably
  accelerating existing trends and changes that were already inherent and                                                     Live from Mars!
                                                                                                                              SpaceX’s out-of-this-world
                                                                                                                                                                                                                32
  visible – whether it is the switch from four-engine airliners to twin-engine
                                                                                                                              plans to send humans to
  types or increases in virtual collaboration and home working. Those                                                         Mars.
  organisations already on this path will thus find it much easier than those that                                                                                                Tempest fugit
  have been hoping that change leaves them alone. However, in this issue is                                                   20 The immortal DC-3
                                                                                                                                                                                  How the UK-led Tempest
  the one exception that proves the rule. With 172 aircraft still flying in service                                           Some 85 years after it first                        future combat aircraft project
                                                                                                                              flew, the Douglas DC-3                              could accelerate the pace
  around the world and another 150-200 airframes ripe for conversion to                                                       still flies on in commercial                        of aircraft development and
  turboprops, the 85-year old Douglas DC-3 (p 20) could conceivably outlast                                                   service.                                            revitalise Britain’s aerospace
  both the A380 and coronavirus. Some things never change.                                                                                                                        capabilities.

  Tim Robinson FRAeS, Editor-in-Chief                                                                                         24
                                                                                                                                                              Bristow

  tim.robinson@aerosociety.com

      Correspondence on all aerospace matters is welcome at: publications@aerosociety.com

Editor-in-Chief                              Editorial Office                           2020 AEROSPACE subscription
                                                                                                                                                                                                             36
Tim Robinson, FRAeS                          Royal Aeronautical Society                 rates: Non-members, £180
+44 (0)20 7670 4353                          No.4 Hamilton Place                        Please send your order to:
                                                                                                                              Helicopters rise to the
tim.robinson@aerosociety.com                 London W1J 7BQ, UK                                                               challenge                                           Turning aviation green
                                                                                        Wayne J Davis, RAeS, No.4 Hamilton
Deputy Editor
                                             +44 (0)20 7670 4300                        Place, London W1J 7BQ, UK.            Helicopter operators adapt                          New aircraft designs,
                                             publications@aerosociety.com               +44 (0)20 7670 4354                   both aircraft and operating                         operations and power
Bill Read, FRAeS
+44 (0)20 7670 4351                          www.aerosociety.com                        aerosubs@aerosociety.com              procedures to provide                               sources which could solve
bill.read@aerosociety.com                    AEROSPACE is published by the Royal        Any member not requiring a print      medical evacuation during                           the environmental challenges
Production Manager
                                             Aeronautical Society (RAeS).               version of this magazine should       the Covid-19 outbreak.                              faced by aviation.
                                             Chief Executive                            contact: membership@aerosociety.com
Wayne J Davis
+44 (0)20 7670 4354                          Sir Brian Burridge CBE FRAeS               USA: Periodical postage paid at
wayne.davis@aerosociety.com
Publications Executive
                                             Advertising
                                             +44 (0)20 7670 4346
                                                                                        Champlain New York and additional
                                                                                        offices.                              Afterburner
                                             partners@aerosociety.com                   Postmaster: Send address changes
Chris Male, MRAeS
                                                                                        to IMS of New York, PO Box 1518,
                                                                                                                              42 Message from our President
+44 (0)20 7670 4352                          Unless specifically attributed, no
chris.male@aerosociety.com                   material in AEROSPACE shall be taken
                                                                                        Champlain NY 12919-1518, USA.         43 Message from our Chief Executive
Production Executive                         to represent the opinion of the RAeS.      ISSN 2052-451X                        44 Book Reviews
Annabel Hallam                               Reproduction of material used in this
                                             publication is not permitted without the
                                                                                                                              48 New Member spotlight
+44 (0)20 7670 4361
annabel.hallam@aerosociety.com               written consent of the Editor-in-Chief.                                          50 NAL Archive Hub
Book Review Editor                           Printed by Buxton Press Limited,                                                 52 RAeS Careers Webinars
Brian Riddle                                 Palace Road, Buxton, Derbyshire
brian.riddle@aerosociety.com                 SK17 6AE, UK                                                                     56 Elections/Obituaries
                                             Distributed by Royal Mail                                                        57 New Corporate Partners
                  Additional content is available to view online at: www.aerosociety.com/aerospaceinsight
                     Including: UK invests in OneWeb, Emergency evacuation of commercial aircraft, Why Germany
                    selected the Boeing F/A-18, In the July issue of AEROSPACE, Working with China, New Members’
Online                    Spotlight, Helicopter Covid-19 med-evac operations, Pilot error! What about pilot saves?

Front cover: The Tempest, an artist’s impression. (BAE Systems)

       @aerosociety            i   Find us on LinkedIn       f    Find us on Facebook             www.aerosociety.com                                                                            AUGUST 2020         13
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Blueprint
          INTELLIGENCE / ANALYSIS / COMMENT

           Hydrogen
           envelope
           The football stadium-sized
           balloon would be fi lled with
           hydrogen for buoyancy and lift.

                                                                Safety
                                                                In the unlikely event of a
                                                                problem with the balloon,
                                                                the capsule will also be
                                                                equipped with a parachute
                                                                as a reserve descent system.

                              Live-streaming
                              your experience
                              As well as the flight itself,
                              Space Perspective is
                              promoting the capsule as
                              roomy enough for concerts,
                              weddings or corporate events,
                              with the connectivity to stream
                              these to the ground.

  4       AEROSPACE

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Flight profile
                    Total flight time aloft would
                    be six hours with the
                    pressurised capsule
                    spending two hours at
                    100,000ft. The capsule
                    would then recover to a
                    water landing.

                                                                     Room with a
                                                                     view
                                                                     The Neptune Capsule
                                                                     with eight passengers
                                                                     and a pilot would launch
                                                                     appropriately from
                                                                     Kennedy Space Center,
                                                                     Florida. As well as ‘edge
                                                                     of space’ tourists, the
                                                                     company is also
                                                                     promoting it as a plat-
                                                                     form for research and
                                                                     science flights.

          W
             SPACEFLIGHT

             A higher perspective
             US company Space Perspective has announced plans to fly passengers and
             research payloads to the edge of space using a ‘Spaceship Neptune’ high-
             altitude balloon carrying a pressurised capsule. Carrying one pilot and up
             to eight passengers, the balloon would ascend to 100,000ft where it would
             remain for two hours before descending to sea level where the passengers
             would be picked up by a ship. Space Perspective plans to launch the
             balloon from the Shuttle Landing Facility at the Kennedy Space Center
             (KSC) in Florida. The first uncrewed test flight of the balloon is scheduled
             for early 2021.

                                                                                                 AUGUST 2020       5

AUGUST 2020 News wjd.indd 3                                                                           17/07/2020 14:25:14
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Radome
           COVID-19
            AIR TRANSPORT                                                         AEROSPACE

            Virgin Atlantic saved with                                        Airbus to axe 15,000 jobs as it faces
            £1.2bn rescue deal                                                ‘gravest crisis’ in aviation history
            Troubled Virgin Atlantic       deferrals from creditors
            Airways, which had             and suppliers. The
            been facing collapse           airline expects the
            due to the slump in            measures announced
            demand from Covid-19,          to enable it to survive
            has secured a £1.3bn           for another 18 months
            refinancing and                and return to profit in

                                                                         Airbus
            restructuring deal.            2022. Additionally, the
            The rescue package             carrier is also cutting its
            includes some £200m            workforce by 3,150 jobs            European airframer Airbus has announced a deep and widespread restructuring with up
            provided by Sir Richard        and streamlining its fleet,        to 15,000 jobs to be shed as it grapples with a 40% reduction in commercial aircraft
            Branson’s parent Virgin        retiring seven Boeing              activity due to the Coronavirus pandemic. Calling the downturn “the gravest crisis this
            Group, with additional         747s early and deferring           industry has ever experienced”, the OEM will shed 5,000 positions in France, 5,100 in
            funds provided by              delivery of outstanding            Germany, 1,700 in the UK, 900 positions in Spain and 1,300 jobs around Airbus’ other
            investors, loans and           A350s and A330neos.                worldwide sites. The company expects to conclude the restructuring by mid-2021.

             AIR TRANSPORT                                                                                                  GENERAL AVIATION

            United warns of 36,000 workers cut                                                                              GA deliveries decline in
                                                                                                                            first quarter of year
                                                                                                          United Airlines

                                                                                                                            Figures released on           business jet deliveries
                                                                                                                            27 May by the General         declined by 19.1% (114
                                                                                                                            Aviation Manufacturers        aircraft, compared to
                                                                                                                            Association (GAMA)            141 in the first three
                                                                                                                            show a fall in deliveries     months of 2019).
                                                                                                                            of all types of GA aircraft   Helicopter deliveries
                                                                                                                            during the first quarter      were also down, with
            US carrier United Airlines has warned some 36,000 employees or almost one-third                                 of 2020. Piston type          85 turbine helicopter
            of its workforce that they are at risk of redundancy as the Coronavirus air travel slump                        deliveries declined by        (-18.3%) and 37 piston
            continues to impact airlines. Those with jobs at risk include 15,000 cabin crew and                             11.7% with 219 aircraft,      helicopter deliveries
            more than 2,200 pilots. The airline, together with other US airlines, is facing a stall                         turboprop deliveries          (-43.9%). Total deliveries
            in recovery of air travel as the country reports new Covid-19 cases and some states                             fell by 41.8% with 71         fell by 21.3% year-on-
            impose quarantines on passengers from high-infection areas.                                                     aircraft handed over and      year.

          NEWS IN BRIEF
                                          loss of Ringgit 803.3m              42 F-35Bs which will                          DA50 RG is powered by         employs over 10,000
          Boeing’s 737 MAX                ($187.91m) for the first            equip its two Izumo-class                     a Continental CD-300          people providing aero
          completed three intense         three months in 2020,               helicopter carriers.                          engine and fitted with the    engines and MRO
          days of flight tests with       down from a Ringgit                                                               Garmin G1000 NXi flight       services around the world.
          FAA regulators in late June     96.1m net profit in Q1              Israel launched an Ofek                       deck. Certification from
          as the company aims to          2019. Revenues fell                 16 military reconnaissance                    EASA is expected this year    The International Air
          recertificate the grounded      15% to Ringgit 2.31bn,              Earth-imaging satellite                       with FAA certification to     Transport Association
          airliner. The company has       while passengers carried            on 6 July. The satellite                      follow in 2021.               (IATA) reports that
          promised EASA, as well          declined 22% to 9.85m.              was launched aboard a                                                       European carriers are
          as Canadian authorities,                                            Shavit 2 rocket from the                      German aircraft engine        expected to make a
          that it will incorporate        Japan is set to become              Palmachim air base.                           manufacturer MTU Aero         collective loss of $21.5bn
          design changes they have        the second-largest global                                                         Engines has announced         in 2020. Passenger
          requested once the jet          operator of the F-35                Diamond Aircraft unveiled                     plans to reduce its           demand has fallen by over
          re-enters service.              after the US approved a             its single-engine,                            workforce by 10-15%           50% due to the impact of
                                          giant $23bn sale of 105             retractable gear DA50 RG                      – equivalent to around        the Coronavirus, putting
          Malaysian carrier AirAsia       stealth fighters. The deal          on 24 June. First flown                       1,000 jobs – by the end       between 6-7m aviation-
          Group has reported a            includes 63 F-35As and              in October, the five-seat                     of 2021. MTU currently        related jobs at risk.

  6       AEROSPACE

AUGUST 2020 News wjd.indd 4                                                                                                                                                     17/07/2020 14:25:15
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SPACEFLIGHT                                                                 DEFENCE

                    UAE Hope mission set to                                                              VIP Voyager breaks cover
                    blast off for Mars
                      As AEROSPACE goes                lower atmosphere of Mars.
                      to press, the United Arab         NASA and China are
                      Emirates’ Hope space             also set to launch new
                      probe is set to launch from      missions to Mars before

                                                                                       Crown Copyright
                      Tanegashima Space Center         the launch window
                      in Japan using a JAXA            closes on 15 August.
                      H-2A rocket. The UAE             NASA is aiming to land
                      Mars Mission is the first        its Perseverance Rover
                      ever Arab mission to the         on Mars in early 2021,                            The UK MoD has revealed a striking new livery for a RAF A330 MRTT Voyager tanker-
                      Red Planet, with the Hope        which will also carry a tiny                      transport assigned to the VIP transport role as part of its mission. The new £900,000 paint
                      spacecraft expected to           helicopter. China is also                         scheme, completed by Marshall of Cambridge, ditches the grey camouflage worn by the rest
                      arrive at Mars in February       set to imminently launch                          of the Voyager fleet for a white fuselage, Union Jack tail fin and gold lettering with ‘United
                      2021. Once there, it is set      its Tianwen-1 lander and                          Kingdom’. The aircraft, which is equipped with a forward VIP cabin, retains the refuelling
                      to study the upper and           rover.                                            pods for its core mission of AAR.

                             AEROSPACE                                                                                                    AIR TRANSPORT

                        Airbus H160 receives certification                                                                               PIA grounds one-third of
                                                                                                                                         pilots for ‘fake licences’
                                                                                                                                         Pakistan International           approach to landing, then
                                                                                                                                         Airlines (PIA) has               attempted to perform a go-
                                                                                                                                         grounded 150 of its              around after skidding down
                                                                                                                                         450 pilots for having            the runway on the engines.
                                                                                                                                         ‘suspicious licences’ amid        Meanwhile, on 30
                                                                                                                                         a safety clampdown. The          June, the European Union
                                                                                                                                         move comes as part of a          Aviation Safety Agency
        Airbus Helicopters

                                                                                                                                         preliminary report into the      (EASA) placed Pakistan
                                                                                                                                         crash of a PIA A320 on           International Airlines (PIA)
                                                                                                                                         22 May in Karachi, which         on a blacklist, banning
                                                                                                                                         killed 97 people when the        it from operating to EU
                       On 1 July Airbus Helicopters announced that its new medium H160 helicopter has                                    crew raised the gear on          destinations for six months.
                       been awarded type certification by EASA, after a 1,500hr flight test campaign. FAA
                       certification is to follow shortly, says the manufacturer, with a delivery to a first unnamed                          Read ‘PIA PK8303 crash – just the tip of the
                       customer in the US before the end of the year.                                                                          iceberg?’on the AEROSPACE Insight blog

                                                        Zealand failed to make                           (NBAA) has cancelled the        Autonomous Taxi, Take-           airline, Nolinor Aviation,
                       Airbus Defence and               orbit, with satellites                           2020 Business Aviation          Off and Landing (ATTOL)          will launch services to
                       Space has received a             onboard with Electron                            Convention & Exhibition         project, it uses on-board        Cuba in November using
                       contract to integrate            rocket deemed lost.                              (NBAA-BACE) which               image recognition                a fleet of three Boeing
                       115 Captor-E AESA                The vehicle was lost                             was due to be held on           technology to enable             737-400s configured with
                       radars with German and           after around five minutes                        6-8 October in Orlando,         autonomous taxiing,              158 economy seats.
                       Spanish Eurofighters.            and 40 seconds into                              Florida. The next NBAA          take-off and landing of
                       The new radar will               the flight. Onboard were                         convention is scheduled         a commercial aircraft            As AEROSPACE goes
                       equip Tranche 2 and 3            satellites from Canon                            for 12-15 October 2021          through fully automatic          to press, a US Navy
                       Typhoons, with 110 sets          Electronics, Planet Labs                         in Las Vegas.                   vision-based flight tests.       amphibious assault ship,
                       for the Luftwaffe and five       and In-Space Missions.                                                                                            the USS Bonhomme
                       for the Spanish Air Force.       It was the 13th launch                           Airbus has concluded            A new Canadian airline,          Richard, is burning after
                       The upgrade is scheduled         for the smallsat launcher                        a two-year research             OWG (Off We Go) has              catching fire at the dock
                       to be completed by 2023.         company.                                         programme to enable             been revealed, with Cuba         in San Diego on 11 July.
                                                                                                         large commercial aircraft       as its first destination.        The ship’s air group can
                       On 5 July Rocket Lab’s           The National Business                            to take off and land            The airline, a subsidiary        include F-35Bs, V-22
                       latest launch from New           Aviation Association                             autonomously. Named the         of Quebec-based charter          Ospreys or AH-1Zs.

                                                                                                                                                                                         AUGUST 2020         7
AUGUST 2020 News wjd.indd 5                                                                                                                                                                     17/07/2020 14:25:17
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Radome
                           AIR TRANSPORT                                                            DEFENCE

                    Lufthansa announces                                                        Australia reveals new strategic update
                    more cost-cutting
                       German flag carrier           also limit new aircraft
                       Lufthansa has announced       deliveries to 80 until 2023
                       a second set of cost-         and has announced that it
                       cutting measures as           has a calculated personnel
                       part of a restructuring       surplus of at least 22,000
                       programme in the wake of      full-time positions. The

                                                                                   Australian DoD
                       the Coronavirus outbreak.     airline plans to return an
                       As well as the already        additional 200 aircraft
                       announced decision to         back into service by the
                       reduce the airline’s fleet    end of October, by which                  The Australian Government has published a new Defence Strategic Update and Force
                       by 100 aircraft and to        time the airline will be                  Structure Plan for the next ten years, reflecting a more uncertain and unstable world.
                       suspend flight operations     operating 380 aircraft,                   The $270bn plan sees investment in hypersonics, long-range strike missiles, ‘Loyal
                       at its Germanwings            equivalent to 50% of its                  Wingmen’ drones, sovereign satellite capability and replacements for its E-7 Wedgetail
                       subsidiary, Lufthansa will    fleet.                                    and C-130J in 2030.

                           GENERAL AVIATION                                                                                   AEROSPACE

                       Stratos 716X makes first flight                                                                        After 50 years, end of the
                                                                                                                              runway for 747
                                                                                                                              After half a century,           cargo model, will roll out
                                                                                                                              Boeing is to finally cease      in two years’ time, with
                                                                                                                              production of the 747           the last long lead items
                                                                                                                              jumbo jet, according            now having been ordered.
                                                                                                                              to Bloomberg, as the            Sixteen aircraft are still in
        Stratos Aircraft

                                                                                                                              Coronavirus accelerates         the production backlog,
                                                                                                                              its retirement from airlines    including 12 747-8F
                                                                                                                              including British Airways,      freighters for UPS. The
                     Stratos Aircraft has flown its new 716X single-engine VLJ (very light jet) for the first                 KLM, Qantas, Virgin             final airframes also include
                     time, with a 22 minute flight from Roberts Field Airport, Oregon, on 2 July. Powered by a                Atlantic and Corsair            two ex-Transaero -8s that
                     Pratt & Whitney Canada JT15D-5, the all-composite six-seat 716X is expected to have a                    International. The news         are set to be converted to
                     cruise speed of 400kt. The 716X will be offered as an experimental kit build aircraft, with              outlet reported that the        VC-25 Presidential Aircraft
                     a 716 certificated as the production version.                                                            final 747, likely a -8F         for the US Air Force.

                           NEWS IN BRIEF
                                                                                                Cassio hybrid-electic                                         constellation. The satellite
                       Leicester has been            Embraer has delivered the                  aircraft in the next two      At the RAF Chief of Air         was launched from the
                       chosen as the location        first enhanced Phenom                      years. The Cassio will        Staff Air and Space Power       Xichang launch centre
                       for a new £100m               300E very light jet to                     have a range of 800nm         virtual Conference on 15        aboard a Long March 3B
                       European Space Agency         Texas law firm Dunham                      and carry four-to-ten         July, Secretary of State for    rocket on 23 March.
                       Business Incubation           & Jones. The aircraft was                  passengers.                   Defence, Ben Wallace MP,
                       Centre for UK start-          handed over in late June at                                              announced that General          Russian Helicopters has
                       ups aiming to develop         a ceremony at Embraer’s                    Norwegian Air is reported     Atomics-ASI had been            produced the first variant
                       technology and ideas          Global Customer Center                     to have cancelled orders      awarded a £65m contract         of its Mil Mi-8AMT military
                       for the space sector.         in Melbourne, Florida.                     for 92 Boeing 737 MAXs        for the first three Protector   helicopter designed
                       Space Park Leicester                                                     and five 787 Dreamliners.     RG1 UAVs for the RAF of         for civilian use in the
                       will open in 2021 and         French-based hybrid-                       The airline has also          a total acquisition of 16.      Arctic. Manufactured at
                       aims to create a cluster      electric developer                         cancelled its GoldCare        The platform is expected        the company’s Ulan-
                       in research, earth            VoltAero has partnered                     service contract and also     to enter service in 2024.       Ude Aviation Plant, the
                       observation, data and         with regional point-to-                    has filed a lawsuit against                                   helicopter is equipped
                       space-enabled business.       point travel start-up                      the US manufacturer           China has launched              with a transmission
                       It is expected to create      KinectAir to offer on-                     to reclaim pre-delivery       the final satellite for its     heating unit, a system
                       some 2,500 jobs.              demand flights on its new                  payments for the aircraft.    Beidou satellite navigation     for cargo compartment

  8                        AEROSPACE

AUGUST 2020 News wjd.indd 6                                                                                                                                                          17/07/2020 14:25:19
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AEROSPACE                                                            AIR TRANSPORT

             Bootleg helicopter                                                   Hat-trick of deliveries for ARJ21
             factory closed down
             A secret factory making         was located in the Criuleni
             illegal copies of Kamov         area near the Dniester
             Ka-26 helicopters for           river, after law enforcement
             sale on the international       officers raided the
             market has been closed          complex. The factory had
             down by authorities in the      been illegally producing
             breakaway Transnistrian         helicopters for unnamed

                                                                              COMAC
             region of Moldova.              customers in post-Soviet
             Over ten examples of            republics. A criminal case
             the light civilian coaxial      has now been started by              On 28 June China’s COMAC delivered three examples of its delayed ARJ21 90-seat
             rotorcraft were found           Moldovan prosecutors,                regional airliner to the ‘big three’ of the country’s airlines: Air China, China Eastern
             in various stages of            with sentences that could            Airlines and China Southern Airlines. After taking delivering of their first ARJ21s, the
             assembly at a clandestine       range from three to ten              carriers will receive a further two examples each in 2020. The three airlines each ordered
             production plant which          years.                               35 ARJ21s in August 2019.

                 SPACEFLIGHT                                                                                      DEFENCE

            UK wins auction for OneWeb                                                                           Boeing gets $23bn for
                                                                                                                 F-15EX
                                                                                                                 Boeing has been awarded         for the first eight F-15EXs,
                                                                                                                 a $22.89bn indefinite           with the first airframe to be
                                                                                                                 date/indefinite quantity        rolled off the production
                                                                                                                 deal to supply up to 200        line in 2021. The two-seat
        OneWeb

                                                                                                                 of its upgraded F-15EX          F-15EX features fly-by-
                                                                                                                 Advanced Eagles to the          wire, advanced glass
             The UK Government has won a £400m auction to acquire a stake in the bankrupt                        US Air Force over the next      cockpit and upgraded
             broadband mega-constellation provider OneWeb. OneWeb, which was aiming to roll                      ten years, with the service     payload allowing it to carry
             out a constellation of 648 LEO satellites, went bankrupt earlier in March. The UK, as               looking at a minimum fleet      larger hypersonic weapons
             part of a consortium including India’s Bharti Global, is interested in potentially using the        of 144 aircraft. The first      in development. Aimed at
             constellation to piggy-back additional navigational payloads which could provide an                 new build procurement           supplementing F-35s, the
             alternative to Europe’s Galileo system and augment US GPS positioning.                              of F-15s for the USAF in        F-15EX will also replace
                                                                                                                 decades, the deal includes      F-15C/Ds flown by the US
                 Read ‘OneWeb and the UK – a wise investment?’ on the AEROSPACE Insight blog                     an initial $1.2bn contract      Air National Guard.

             thermal protection, heat-       Chapter 11 voluntary                 being released from the
             insulating blinds and           bankruptcy protection,               mothership VMS Eve at          ON THE MOVE
             cockpit doors and frost-        becoming the latest                  51,000ft. Unity completed
             resistant Teflon hoses.         carrier to fall victim to the        multiple test points before    Kathy Lueders has been          Former Disney theme-park
                                             Coronavirus crisis.                  touching back down             appointed as NASA’s Head        exec Michael Colglazier
             Hybrid-electric aircraft        The airline is the third Latin       smoothly for a runway          of Human Spaceflight            is the new CEO of Virgin
             developer Faradair has          American airline to file             landing.                       Operations.                     Galactic, replacing George
             announced that it is            for bankruptcy, following                                                                           Whitesides, who becomes
             relocating its HQ and           Chile’s LATAM and                    Bye Aerospace has              Chansin Treenuchagron           Chief Space Officer.
             development of its STOL         Colombia’s Avianca.                  announced that it has          is to be Acting President
             BEHA (Bio Electric Hybrid       .                                    commenced the next             of Thai Airways replacing       Becky Yoder is now SVP
             Aircraft) to Duxford Airfield   On 25 June, Virgin                   phase of flight tests for      Chakkrit Parapuntakul.          Finance and Business
             in Cambridgeshire. A            Galactic conducted the               its two-seat all-electric                                      Operations at Astroscale
             first flight is targeted for    second SpaceShipTwo                  eFlyer 2 technology            AAR Corporation has             US.
             2023/24.                        test flight from Spaceport           demonstrator. The tests        elected Robert F Leduc,
                                             America. The test involved           are to focus on collecting     retired President of Pratt      Rob Holmes is the new
             Mexican airline                 a glide flight and landing           engineering data for           & Whitney, to its Board of      VP Aerospace at Hardide
             AeroMexico has filed for        of VSS Unity after                   propeller choice.              Directors.                      Coatings.

                                                                                                                                                               AUGUST 2020          9
AUGUST 2020 News wjd.indd 7                                                                                                                                            17/07/2020 14:25:20
TEMPEST FUGIT - Royal ...
17/07/2020 14:25
                                                                     BAE Systems reveals Tempest factory of the future

                                                                                                                                                                                                                                              Source: BAE Systems
                                                                           Future Combat Air                                                                                                                                    Digitally
                                                                                                                                                                                                                                 Driven
                                                                           Production
                                                                                                                                                                                                                             Transformation
                                                                                                                                                                                                                               Industry 4.0
                                                                           A first of its kind factory drives digital capability
                                                                           into next generation manufacturing
                                                                                                                                                                                                             Data Driven
                                                                                                                                                                                                             Smart Office
                                                                                                        Advanced
                                                                                                       Manufacturing                     Robot Assisted                                                  Live data flow from the
                                                                                                       Technologies                        Assembly                                                   factory provides ‘at a glance’
                                                                                                      Exploiting the latest                                                                             snapshot of performance,
                                                                                                                                   A re-configurable and flexible                                        enabled by Internet of
                                                                                                     additive manufacturing        assembly approach replaces
                                                                                                  technologies and developing                                                                              Things connectivity.
                                                                                                                                      need for traditional fixed
                                                                                                      new material joining                    tooling.
                                                                                                       processes to build a
                                                                                                        range of detailed
                                                                                                          aircraft parts.
                 Understanding the world of Aerospace through data
By the Numbers
                                                                                                                                                                           Intelligent
                                                                                                 Intelligent                                                               Workstation
                                                                                              Logistics Systems
                                                                                                                                       Autonomous                         Human-augmented
                                                                                         Connected supply chain and                    Mobile Robots                technology guides operators to
                                                                                           intelligent store deploys                                                drive efficiencies and minimise
                                                                                           tools and materials into                 Performing autonomous               process deviation. Digital
                                                                                                   the factory.                    multi-functional assembly          work instructions deployed
                                                                                                                                      operations and parts                  from connected
                                                                                                                                            delivery.                     engineering toolsets.

                                                                                                                                                                                                                                                                                Aug 2020 By the Numbers.indd 2
                                                                             baesystems.com

                                                                                                                                                                                                                                                                    AEROSPACE
                                                                     PMCS1484.06.07.20

                                                                                                                                                                                                                                                   10
Pushing the Envelope
            Exploring advances on the leading edge of aerospace
                                                                                                                                    Robert Coppinger

            In-orbit servicing
            A
                            s AEROSPACE goes to press, an              Docking and cleaning
                            Arianespace Ariane 5 rocket is
                            scheduled to launch from Kourou            The United States’ Defense Advanced Research
                            in French Guiana at the end of             Projects Agency’s Orbital Express mission
                            July with the Northrop Grumman             demonstrated docking during its four-month flight from
            Mission Extension Vehicle (MEV)-2. It will dock            March to July 2007. At the same time, the UK-based
            with its customer Intelsat’s 1002 satellite early next     Orbital Satellite Servicing company was proposing its
            year to extend its life. For decades after the Soviet      SMART-OLEV vehicle to service spacecraft. Since
            Union’s launch of Sputnik in 1957, satellites were         then, in parallel to the US progress, the European
            untouchable once the rocket ascended from the              Union (EU) and the European Space Agency (ESA)
            launch pad. Racing around the planet at more than          have funded research and a mission to demonstrate
            17,500mph, they worked until they malfunctioned, or        debris removal techniques, another market for space
            the Earth’s gravity pulled them down to a fiery end.       services. The EU-funded REMOVEDEBRIS project
                In 1984 this fateful solitude ended when               began in 2013, its test spacecraft was launched in
            NASA’s space shuttle Discovery brought the first           June 2018 and the project ended last year, having
            telecommunication satellites back from orbit. The          completed its technology demonstration.
            shuttle also serviced the Hubble Space Telescope               Airbus subsidiary Surrey Satellite Technology
            (HST) five times but, for the more than 2,600 satellites   (SSTL) designed and built the REMOVEDEBRIS
            the Union of Concerned Scientists says were flying in      spacecraft. It had three technologies for debris
            space up to 1 April this year, only software changes       removal: a net, a harpoon and a vision-based
            could be beamed to these spacecraft; nothing else
                                                                       navigation system to rendezvous with debris. The
            could be done to maintain them.
                                                                       harpoon punctures the thin wall of a spacecraft
                                                                       fuselage, while the net wraps itself around a portion of
            Satellite care                                             the satellite. SSTL is now working with Japan-based
                                                                       satellite servicing company, Astroscale. It is aiming to
            Now, in 2020, Northrop stated that its MEV is
                                                                       provide mission extension services and active debris
            the space industry’s first satellite servicing vehicle
                                                                       removal, among other solutions. SSTL International
            designed to dock with geostationary spacecraft.
                                                                       Business Development Manager, Alex da Silva Curiel,
            Like other satellite mission extension concepts, the
            MEV docks with the target’s apogee motor, which is         explained that if one spacecraft could de-orbit multiple
            used to put a spacecraft into its final geostationary      satellites, the debris issue could begin to be tackled.
            orbit trajectory. The basic service that can be offered
            with this concept is station keeping. Satellites use       The long view
            propulsion to keep themselves in the right position to
            aim the antennas correctly. When the fuel runs out, the    The in-orbit services beyond life extension and
                                                                       de-orbiting will require more advanced robotics and
                                                                                                                                    THE
            orientation becomes inaccurate and the mission ends.                                                                    REMOVEDEBRIS
                 Northrop Grumman subsidiary Space Logistics’          artificial intelligence, according to da Silva Curiel. One
            Operations Business Development Vice President, Joe        concept being funded by the German Aerospace                 SPACECRAFT
            Anderson, said that the capture technology, or how the     Center, DLR, and called iBOSS, is a geostationary            ... HAD THREE
            servicing spacecraft grabs the customer, was the key       satellite made up of modules that can be reconfigured        TECHNOLOGIES
            technology development for the MEV. The company’s          using robotics. Another idea da Silva Curiel refers          FOR DEBRIS
            first MEV, called MEV-1, was launched in October           to is the in-orbit assembly of a space telescope,            REMOVAL: A NET,
            last year and docked with the customer Intelsat            which could be far larger than HST or the James
                                                                                                                                    A HARPOON AND
            IS-901 spacecraft in February this year. Northrop          Webb Space Telescope. The huge telescope would
            said that this marked the first time two commercial        be built by autonomous robots from parts launched            A VISION-BASED
            satellites had docked in orbit. IS-901 resumed its         by separate rockets. While the HST was serviced              NAVIGATION
            telecommunications services in April. In-orbit servicing   by astronauts, like so many Earthly tasks, dull and          SYSTEM TO
            has seen a number of demonstration missions and            dangerous work, carried out as part of a low Earth orbit     RENDEZVOUS
            start-up companies in the past 20 years.                   economy, could be done more safely by robots.                WITH DEBRIS

                                                                                                                                            AUGUST 2020   11
In Orbit servicing.indd 1                                                                                                                           17/07/2020 14:28
Transmission
                     LETTERS AND ONLINE                                                     @aerosociety               i   Find us on LinkedIn   f   Find us on Facebook          www.aerosociety.com

                                                                                                                                                                                                i
                       Voyager flies the flag
                                                                                                                                             number of new US-built
     RAF

                                                                                                                                             RAF aircraft rely on boom
                                                                                                                                             refuelling, which means they
                                                                                                                                             either cannot air refuel at
                                                                                                                                             all, lacking a probe, or must
                                                                                                                                             rely increasingly on boom-
                                                                                                                                             tanking support from friendly
                                                                                                                                             nations. Although the RAF
                                                                                                                                             was the Voyager’s launch               Covid-19 statement
                                                                                                                                             customer, this operational             Oshan De Alwis [On RAeS
                                                                                                                                             restriction does not apply             statement on Covid-19 and
                                                                                                                                             to the boom-equipped                   changes to the aviation and
                                                                                                                                             Voyagers in service with               aerospace workforce(4)] Great
                                                                                                                                             Australia, France and other            initiative!
                              Nice to know the Air Tanker     only a proportion of Voyagers          boom aerial refuelling and              allies flying this impressive
                              owned Voyager MRTT              equipped for air-to-air                military transport. Voyager             machine. With ongoing QRA
                              allocated to Boris and other    tanking without adaption               is clearly the best tanker-             stand-by support required              Alan Paterson Fantastic
                              VVIPs is being repainted by     work (which can take several           transport in the world, but             for UK and Falklands-based             support at an extremely
                              Marshalls in a less dowdy       weeks for the five earmarked           although it is very modern,             Typhoons, plus NATO and                difficult time in our aviation
                              colour scheme. The old RAF      for commercial hire from               capable and flexible, and               other global deployments, the          industry. Well done to all at
                              VC10s of No 10 Sqn in high      its total of 14), the French           much bigger, the RAF                    current RAF tanker fleet is            RAeS.
                              gloss Air Support Command       Air Force is to expand its             strategic tanker-transport              undoubtedly under-strength,
                              white, blue and grey colours,   own MRTT fleet with three              fleet is far smaller than when          if it is required to also support
                              looked superb – a scheme        additional aircraft, bringing          it had nearly 30 VC10s and              unexpected emergency                   Anooshiravan Maleki
                              guaranteed to project a         its total to 15, fully Service-        TriStars – and individual               operations overseas.                   Great initiative and support!
                              confident and capable UK.       owned and equipped for                 aircraft can only be in one                                                    Thanks to all at RAeS!
                              However, while the UK has       hose-and-drogue, as well as            place at a time. An increasing              Richard Gardner MRAeS

                                        f
                                                              Saving graces                          Simon Ludlow A good
                                                                                                     article. Sydney Dekker
                                                                                                                                             Emergency evacuation
                                                                                                     commented that we                       Richard Wiggins [On RAeS              The same applies to duty-free
                                                              Charlie Jeffs [On Pilot error!
                                                                                                     concentrate on when things              Passenger Evacuation Paper(5]         purchases in terminal (far
                                                              – What about pilot saves?(2)]
                                                                                                     go wrong. But how about                 It needs an international legal       more availability to purchase
                                                              Yes, good thinking, we are all
                                                                                                     examining when things go                standard for restrictions to          consumer goods bigger than
                                                              too mercenary when it comes
                                                                                                     right?                                  uplift cabin bags. Right now it is    and heavier than alcohol and
                                                              to aviation catastrophes, a bit
                                                                                                                                             dependent on class of travel/         cigarettes) and expect these
                                                              like football, the focus is on
                                                                                                         Flying on Mars                      aircraft cabin size and pax           to be also uplifted in cabin. An
                                                              the player scoring goals, never
                                                                                                                                             seating density/percentage            example of nil cabin baggage
                                                              the goalkeeper saving goals.
                                                                                                                                             of cabin occupancy/length             allowed was BA shuttle LHR/
                                                                                                  NASA

                                   F-35 lecture               And this breeds cynicism.
                                                                                                                                             of journey requiring access or        BFS during ‘The Troubles’ era
                                                              Pilots are of course paid high
                                                                                                                                             not to lap tops and cabin bag/        when 100% of cabin bags had
     Air Source Military/YouTube

                                                              salaries, not for mundane
                                                                                                                                             commercial revenues either            to be belly stowed and retrieved
                                                              non eventful ‘dial-a-route’
                                                                                                                                             for charging to carry extra bag       on arrival from aircraft steps
                                                              flying but their response and
                                                                                                                                             in cabin or taking bag into           side. It was a legal national
                                                              reaction to an emergency,
                                                                                                                                             cabin to avoid suitcase fees          security mandate so nobody
                                                              many of which could not have
                                                                                                         Curiosity Mars Rover and Flyer.     or waiting around at arrivals         challenged it and the system
                                                              been rehearsed or practised
                                                                                                                                             baggage belt on terminal.             worked for short sector one-
                                                              before. So let’s hear more
                                                                                                                                             Locking lockers before landing        hour flights!
                           Kevin Bowen [On F-35               of the crew that saved the             Jason Nicholson [On
                                                                                                                                             would just make passengers’
                           Lightning II Test Flight audio     souls unselfishly, rather than         podcast of Classic Lecture
                                                                                                                                             human actions more devious –          Laszlo Molnar The future
                           lecture(1)] What a mess of         those that did not make it. But        – Curiosity, The Next Mars
                                                                                                                                             to hide cabin bag under seats         could be better than that.
                           doors and bendy nozzliness.        let’s keep the comments and            Rover(3)] Our name is aboard
                                                                                                                                             to ensure access upon landing.        43 benefits, four safety
                           Harrier did the biz in a much      analysis fair, not speculative or      it and with the possibility of
                                                                                                                                             It is really for IATA and ICAO to     improvements is the innovation
                           more classy way!                   over reaction. Remember the            aviation history being made
                                                                                                                                             legalise the standard globally        of the 21st century. Evacuation
                                                              life the pilot is trying to save       with the first heavier-than-air
                                                                                                                                             and not for airlines’ commercial      without slide landing on water
                                                              when he is avoiding built up           flight on another planet. It’s
                                                                                                                                             departments to forecast               and eventually take-off. Initial
                           Chris Walker Yes. Via bicycle      areas while crashing, is his           one mission I will be watching
                                                                                                                                             ancillary revenue opportunity.        model is for sale.
                           chains!                            own, so no over-dramatisation.         closely.

12                         AEROSPACE
Off to a Flying Start                                               i @beaver_paul
                                                                                                           From the RAeS    [On new photo archives
                                                                                                           Journal of Aeronautical History

                                                                                                                                                                                     RAeS/NAL
                                                                                                             paper on Alcock and Brown’s
                                                                                                             competitors(6)] Excellent
                                                                                                             scholarship.
                                                                                                             @Solsticenator [On what
                                                                                                             will be the ‘new normal’ for
                                                                                                             air travel post Covid-19?(7)]
                                                                                                             Permanent anti-microbial/viral
                                                                                                             coatings.
 Print a fighter
@CamberandChord [On                                                                                          @StTim How does banning
BAE Systems aims to 3D                                                                                       carry on work for people
print 30% of the Tempest]                                                                                    travelling with a laptop? They
No reason this shouldn’t                                               Joseph F Corrao                       can’t go in the hold.
                                    Raphael D. [On RAeS                                                      Britten-Norman Cushioncraft CC-2, CC2-002, being fuelled
be possible, especially with                                           Excellent! The beginning of a         @ProfAtkin [On Gender
                                    Member Maleha Khan                                                       at a BP Service Station at Bembridge, Isle of Wight. This was
companies like Rocket Lab                                              doubtlessly brilliant career! All     diversity on RAeS Council]
                                    winning a British Women                                                  one of a series of air cushion vehicles used to investigate
showing what is possible with                                          the best, Maleha!
                                    Pilots’ Association Flying Start                                         the possibility of a breakthrough in transportation techniques
3D printing.
                                    scholarship(7)] Congratulations                                          which could accelerate the pace of development in territories
                                    Maleha!                                                                  where roads were non-existent and costly to build and rivers
 BAME seminar                                                          Dr Eur Ing Bishnujee
                                                                                                             seasonally unnavigable.
@tallbeanie [On RAeS                Callum H Congratulations.          Singh Congratulations and
BAME seminar(6)] Goodness?          Flying an aircraft is the best     RAeS playing key role in
What on Earth is going on –         thing since sliced bread.          nurturing brilliant talent with        New civil aircraft?                 Electric aircraft safety
deliberate segregation? Surely      After doing all my training        exciting career ahead!
                                    at EGBW (where I think the                                               @gethinsinflight [COMAC              @tomhajjar [On electric
not?
                                    picture is), it’s a shame to see   Stuart G Smith Well done              Assistant Chief Designer            GA aircraft – the pilot’s
                                    greedy landlords selling this      Maleha – it’s a fantastic world       bemoans lack of civil airliner      perspective(10)] The same
                                    magnificent field for houses.      up here !                             projects in RAeS webinar(9)]        people who barely maintain
@RichardGearing Giving an
                                                                                                             To say that during a pandemic       their cars, boats and small
under-represented community
                                                                                                             makes no sense. There are           planes will do the same with
a voice is not segregation – it’s
                                                                                                             hundreds, if not thousands,         electric models. The batteries
an opportunity for us to hear       RAF Voyager repaint                 UK to acquire OneWeb                 of commercial aircraft parked       will not have the same
the amazing things they do in                                           sat nav system
                                    @combat_boot [On RAF                                                     around the world that may           protective measures of a land-
our sector and the challenges
                                    reveals VIP Voyager repaint]                                             never fly again due to Covid.       based design due to weight.
they and others may face,                                              @percymerlin [Has the UK
                                    £900k for some paint? I am in                                            New aircraft programmes             The damaged batteries will
especially at this time. I would                                       bought the ‘wrong satellites’
                                    the wrong business.                                                      will need to respond to a new       incinerate on impact...
encourage everyone to join                                             for a satellite navigation            sustainable reality post-
this webinar to learn more.                                            system with OneWeb?(8)]               Covid. We need radically new
                                                                       There are two issues with             concepts to take travellers into
                                    @davidhearn Most of                                                                                           Indian women pilots
                                                                       OneWeb as a navigation                a totally sustainable, ie carbon-
@brazilinsight I graduated          the £900k was apparently
                                                                       system. First, it has no chance       free, future.                       @nivedita_bhasin [On
in aerospace with a black           standard scheduled routine
                                                                       of seeing four stats at the                                               Indian aviation – the hidden
student. We both joined the         checks/maintenance and
                                                                       same time with current orbits,                                            force(11)] 50 years of women
RAF. He, being outstanding,         the likelihood was that a
                                                                       to use current technology.            @Ridgley_Vefand In what             pilots in India woven in a flying
won the Sword of Honour             repaint (in grey) had also been
                                                                       Second, it would have to use a        market space would a new            carpet by @neelammathews.
and rose to air rank. He was        required at normal intervals,
                                                                       totally different type of system      programme bring meaningful          A lovely article and a must-
not unusual in the military I       so the actual cost of changing
                                                                       like the old US Transit sat and       benefits? The famous NMA            read.
knew, or in aerospace. In both      the design was more like just
                                                                       that would take a longer time         where Boeing didn’t manage to
sectors what matters is ability,    the additional white/blue/red
                                                                       to get a location fix. Accuracy?      extract a business case from?
not the colour of your skin.        paint and design work.

    1. https://www.aerosociety.com/news/audio-classic-lecture-f-35-lightning-ii-flight-test-update-by-graham-tomlinson/
    2. AEROSPACE, June 2020 p 20, Pilot error! What about pilot saves?
    3. https://www.aerosociety.com/news/audio-classic-lecture-curiosity-the-next-mars-rover-by-dr-matt-wallace/
    4. https://www.aerosociety.com/media/14112/2020_07_01_statement_covid-19_changes_to_workforce.pdf
    5. https://www.aerosociety.com/news/updated-raes-passenger-evacuation-paper-now-available/
    6. https://www.aerosociety.com/events-calendar/bame-perspectives-on-aerospace-and-aviation-shaping-the-future/
    7. https://bwpa.co.uk/scholarships/scholarship-winners-archive/
    8. https://www.aerosociety.com/news/oneweb-and-the-uk-a-wise-investment/
    9. https://www.aerosociety.com/news/working-with-china/
    10. AEROSPACE, July 2020 p 26, Electric flight – a pilot’s eye view
    11. AEROSPACE, July 2020 p 22, Indian aviation’s invisible force

     @aerosociety     i   linkedin.com/raes    f   facebook.com/raes        www.aerosociety.com                                                                   AUGUST 2020                   13
SPACEFLIGHT
               SpaceX strategy

          Live from Mars!
          PAT NORRIS FRAeS (member of the RAeS Space Specialist Group Committee)
          assesses the ambitious plans of SpaceX and its charismatic CEO, Elon Musk, to send
          humans to Mars and to provide broadband links here on Earth.

                                 O
                                                 n 30 May 2020 Doug Hurley and Bob            In the intervening nine years the US has paid
                                                 Behnken were the first astronauts in     Russia for 35 separate seats in the regular Soyuz
                                                 almost nine years launched into space    launches taking cosmonauts to the ISS. The current
                                                 on an American rocket at the start       sticker price for each seat (round trip) is about
                                                 of a 19hr journey to the International   $90m and the political costs have also been high,
                                 Space Station (ISS). Hurley had been on the previous     since being dependent on Russia for anything is
                                 such flight, Space Shuttle mission No. 135, when         not good politics in the US at the moment.
                                 it took off from the exact same spot – Pad 39A at            The Crew Dragon spacecraft into which Hurley
                                 Cape Canaveral in Florida – its launch on 11 July        and Behnken were strapped and the Falcon
                                 2011 bringing the Space Shuttle programme to a           9 rocket that blasted it into space were both
                                 close. The same pad was the starting point for all of    designed and built by SpaceX. The design of all
                                 the Apollo Moon landing missions.                        previous crewed space rockets had been managed
                                                                                          by governments – and just three of those: Russia
                                                                                          (Soviet Union), US and China – so this was a first
                                                                                          for a commercial company. The private sector
                                                                                          origin of the technology was especially visible in
                                                                                          the sleek, designer-style spacesuits worn by the
                                                                                          astronauts, in contrast to the baggy ‘pumpkin’ suit
                                                                                          of previous missions.

                                                                                          Returning the US among the stars
                                                                                          Republican Congressman turned NASA
           (MUSK) TOLD                                                                    Administrator, Jim Bridenstine left it to his bosses,
                                                                                          President Donald Trump and Vice President Mike
           AN AUDIENCE
                                                                                          Pence, to blow the ‘America is great’ trumpet at
           AT THE ROYAL                                                                   the Cape Canaveral launch. Bridenstine will use
           AERONAUTICAL                                                                   the success to persuade Congress to increase the
           SOCIETY IN                                                                     NASA budget. The approximate $50m SpaceX
                                                                                          charges NASA for an astronaut launch is, of course,
           LONDON IN                                                                      also a welcome price reduction.
           2012 THAT HE                                                                       The man most applauded for the event was
           WOULD LIKE                                                                     Elon Musk, founder and CEO of SpaceX. Musk
           TO DIE ON                                                                      is an eccentric billionaire who has built his
                                                                                          SpaceX business from the ground up into a
           MARS “BUT NOT                                                                  company valued at more than $30bn in just
           DURING THE                                                                     18 years. He is perhaps better known for also
           LANDING.”             Elon Musk speaking at the RAeS in 2012.                  creating from nothing, the electric car company,

  14      AEROSPACE

Space X Mars.indd 2                                                                                                                         17/07/2020 14:22
Tesla, and his Twitter musings have sometimes            science fiction movie. NASA insisted on using a
                      made headlines for the wrong reasons.                    pristine first stage for the 30 May flight but has
                           Musk’s eccentricity was highlighted in his          since agreed to allow the use of boosters that have
                      statement after the launch that it was “the first step   previously flown. The cost of preparing an already
                      toward a civilisation on Mars”. The stretch from two     flown booster for reuse has not been disclosed and
                      astronauts on the ISS to having a civilisation on        it is not clear how much of a saving it provides. One
                      Mars seemed ridiculous to most people. However,          major cost incurred is the need to preserve fuel
                      Musk founded SpaceX to go to Mars, so for him            during the flight so that the first stage can power its
                      it seemed natural. He sees Mars as a backup to           way back to a landing, thereby reducing the payload
                      Earth in the event of a third world war, and also as     it can carry into orbit by a reported 30%.
                      an extraordinary adventure. He told an audience at            The latest variant (Block 5) of the nine
                      the Royal Aeronautical Society in London in 2012         Merlin engines used in the Falcon 9 first
                      that he would like to die on Mars “but not during the    stage is designed to be re-used ten times with
                      landing”.                                                minor processing and up to 100 times with
                           This is not the first time the US has got itself    refurbishment. Five launches is the most any
                      into the pickle of mothballing its only astronaut-       booster has so far achieved, allowing the first 35
                      rated launcher and having to wait several years for      Block 5 launches to be made with a total of just 17
                      the replacement to be ready. After the last launch       different Block 5 engines.
                      of an Apollo-era rocket in July 1975, it was almost           SpaceX also recovers the fairing that protects
                      eight years before the next American astronauts          the payload on top of the rocket and reuses it. The
                      made it into space on the first flight of the Space      fairing floats down on parachutes to be recovered
                      Shuttle in April 1981. The gap this time round was       at sea. Musk told the RAeS audience that each
                      supposed to be four years, 2011 to 2015, but this        fairing costs about $5m, so it’s worth trying to
                      had slipped to 2017 by the time parallel contracts       reuse them. Note that no other space rocket
                      were placed with Boeing and SpaceX. Further              manufacturer anywhere in the world is able to
                      slippage ensued: to 2020 for SpaceX and probably         recover and reuse its rockets, putting SpaceX truly
                      2021 for Boeing – leading Musk to declare on             in a class of its own.
                      30 May that the pace of development needed to
                      accelerate if humans were to get to Mars in his          Falcon Heavy
                      lifetime.
                                                                               Another of SpaceX’s unique products is the Falcon
                      Re-using the rocket                                      Heavy launcher which can carry into orbit more
                                                                               payload than any other launcher in the world – a
                      SpaceX has undercut all of the world’s rocket            lot more! It can place about 64 tonnes into orbit,
                      suppliers by being commercially-focused. The             which is more than double the capacity of the next
                      technology is chosen for cost and reliability, not       most powerful rocket, the Delta IV Heavy. It has
                      because it is hi-tech. The manufacturing is mostly       been launched three times and is very competitively
                      done in-house, enabling trade-offs and design            priced.
                      changes to be made more easily than with a long              It helps to be based in the world’s biggest
                      supply chain.                                            economy. Since its first flight in 2010, 38%
                           In his talk at the RAeS, Musk noted that the        of Falcon 9 launches have been for the US
                      cost of the fuel was less than 2% of the overall         Government – initially for NASA but, since 2015,
                      launcher cost, hence his decision to recover the         also for the Department of Defense. In the same
                      rocket’s first stage instead of letting it fall into     period, only 14% of the launches of Europe’s Ariane
                      the ocean. After boosting the second stage and           5 rocket (Falcon 9’s main commercial competitor)
                      its payload towards space, the first stage of the        have been for government agencies. However,
                      Falcon 9 navigates itself back to a platform floating    Europe funded the cost of developing Ariane 5
                      in the ocean and lands vertically on it – for most       while Musk used his own money to pay for most
                      observers this is like watching a scene from a           of the development of both the Falcon 9 and

                                                                                                                         AUGUST 2020     15
Space X Mars.indd 3                                                                                                               17/07/2020 14:22
SPACEFLIGHT
               SpaceX strategy

          the Falcon Heavy, getting the rocket close to an         the Saturn V of the Apollo era, ie. able to loft in the
          operational state before bidding for and winning         region of 150 tonnes into orbit around the Earth.
          contracts from NASA and the commercial market.           However Saturn V was an expendable rocket with its
               Building both the rocket and the spacecraft on      parts ending up at the bottom of the Atlantic Ocean
          top of it is an important SpaceX feature. Musk’s         or as space junk. Musk reckons that, if Starship were
          dream of flying to Mars requires a very powerful         expendable, its payload capacity would be doubled.
          rocket (about which more in a moment) and a              Setting a development timescale of just three to four
          sophisticated vehicle to reach and land on Mars          years and a budget of about $5bn (“between $2bn
          – and then to take off again and return to Earth.        and $10bn” says Musk) means that the technical
          The Crew Dragon capsule that carried Hurley and          challenges are enormous. So far, development
          Behnken to the ISS on 30 May is the first SpaceX         of a prototype of a scaled down first stage has
          vehicle certified to carry humans. However, the          been ‘exciting’ with explosions and other mishaps
          cargo version, called simply Dragon, has carried fuel,   destroying or damaging most of the early test
          water, food and supplies to the Station 20 times         articles. SpaceX has put in place a manufacturing
          in the past eight years and brought cargo safely         process for the rocket that underpins a ‘build-a-little-
          back to Earth. Dragon is the only spacecraft able to     test-a-little’ approach, so that the design of the final
          return a significant amount of cargo (3½ tonnes) –       product evolves as the testing progresses.
          the Russian Soyuz can bring back just 50kg along              Musk admits that success of the development
          with three passengers (150kg if there are only two       is not assured given the many technical hurdles to
          passengers). All the other cargo vehicles (Russian,      be surmounted. His confidence has been boosted
          American, Japanese, European) that bring supplies        by NASA selecting Starship as one of three
          to the ISS burn up on re-entry into the Earth’s          contenders for its return to the Moon – the other
          atmosphere.                                              contenders are Dynetics, a 2,000 personnel hi-tech
                                                                   company based in Huntsville, AL, and a team led
          Starship – even bigger                                   by Jeff Bezos’ Blue Origin that includes Lockheed
                                                                   Martin and Northrop Grumman. NASA will give
          With his vision of Mars in mind, Musk has been           SpaceX $135m to design a lunar landing variant of
          investing heavily in a new generation of launchers       Starship and a similar contribution has come from
          and spacecraft. He has been expected to enhance          Japanese fashion retail billionaire Yusaku Maezawa
          the successful Falcon Heavy rocket but instead has       who paid for a trip with eight friends around the
          gone back to the drawing board and is developing         Moon and back.
          a colossal rocket/spaceship combination called the            To send the Apollo astronauts to the Moon
          Starship system. The second stage is called Starship     required the Saturn V to be five or six times
          and, as well as a rocket, it is a crew and cargo         more powerful than was needed for any other
          vehicle capable of long duration missions, eg. to        space mission, so it was uneconomic for anything
          Mars. The first stage is currently called Super Heavy.   except a Moon landing. SpaceX is planning to
              Everything in the Starship system will be            turn this argument on its head with Starship. Its
          recovered and reused – not just the first stage.         full reusability will make it so cheap that it will be
          Starship will be comparable in carrying capacity to      suitable for launching normal satellites, in other

  16      AEROSPACE

Space X Mars.indd 4                                                                                                           17/07/2020 14:22
words replacing the workhorse Falcon 9. That         as of June 2020, with expansion plans already
          at any rate is the commercial logic espoused by      announced to increase that to 10,000. In response
          Elon Musk. A sceptic might say that a competitor     to astronomers’ complaints, SpaceX is applying a
          could develop a smaller reusable rocket that would   low reflectivity coating to the satellites and is testing
          provide even cheaper launches and thus undercut      a sunshade that would be deployed to reduce
          Starship.                                            reflected sunlight. Each satellite weighs about
              So the challenge for SpaceX is                   250kg with an ingenious flat design about the size
          not only to complete the ambitious                   of a 20cm thick ping-pong table which is packed
          Starship development in a timely and                 with electronics and includes a solar panel that
          affordable way but also to ensure                    unfolds once in orbit. They are launched on a Falcon
          that it is commercially competitive in               9 in batches of 60 using a clever packing strategy
          operation.                                           inside the rocket fairing.
                                                                   SpaceX is funding the development and launch
          Making the sky bright                                of the satellites from internal funds, with the total
                                                               cost of the initial constellation said to be about
          The Crew Dragon launch is                            $10bn. Orbiting the Earth at an altitude of about
          not the only headline SpaceX                         550km, the Starlink satellites move rapidly across
          has made in recent months.                           the sky. A broadband user therefore has to track
          Astronomers have been                                the satellite as it moves, and switch to another
          critical of the several hundred                      one when it goes over the horizon. Most current
          Starlink satellites that SpaceX                      telecommunication satellites are at an altitude of
          has built and launched                               35,000km in the so-called geostationary orbit,
          into orbit round the Earth                           making them appear fixed in place to the user –
          intended to provide global                           hence the unmoving satellite dishes on the side of
          broadband services. The                              houses. The lower altitude orbit makes the round-trip
          satellites reflect sunlight                          signal delay time much shorter than for geostationary
          before dawn and after dusk,                          satellites. This ‘low latency’ can be important for
          and are so numerous that                             some applications such as real-time gaming as well
          the accumulated ‘light                               as to avoid the embarrassing pauses often seen
          pollution’ is significant –                          on TV news feeds. But the downside is the need
          one American astronomer                              for higher cost user equipment that can track the
          reckons about 30%                                    satellites – the Starlink user’s antenna is expected
          of her images will be                                to be flat and about the size of a medium-sized pizza
          contaminated.                                        box which tracks the satellites electronically and
               The initial                                     thus avoids any physical movement, although the
          constellation of Starlink                            early beta versions are dishes that move to track
          satellites will number                               the satellites. Sceptics point out that the greatest
          about 1,500, of which                                potential for new Internet users is in emerging
          about 500 are in place                               markets but they have little need for low latency.

                                                                                             Artist’s rendering of the
                                                                                             SpaceX Starship concept.

                                                                                                           AUGUST 2020     17
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