AC INVERTER MULTI SPLIT TYPE AIR CONDITIONER - INSTALLATION MANUAL
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INSTALLATION MANUAL IM-MSV-0903-McQuay Group: INVERTER Part Number: A08019025535 Date: MARCH 2003 AC INVERTER MULTI SPLIT TYPE AIR CONDITIONER © 2003 McQuay International
OUTLINE AND DIMENSIONS Indoor Unit (WMX-F) A C TOP VIEW B FRONT VIEW SIDE VIEW A G D F H O B E FOR PIPE HOLE POSITION FOR PIPE HOLE POSITION IN THE WALL IN THE WALL HOLE O 65.0mm HOLE O 65.0mm N CENTER LINE I I M J INSTALLATION K PLATE L All dimensions are in mm/ (in) Dimension A B C D E F G H I J K L M N O 10 / 15 F / FR 815 291 181 719 278 47 47 12 32 35 302 342 100 118 172 (32,1) (11,4) (7,1) (28,3) (10,9) (1,9) (1,9) (0,5) (1,3) (1,4) (11,9) (13,5) (3,9) (4,6) (6,8) 20 F / FR 1060 310 200 912 294 99 51 8 48 43 354 403 160 138 160 (41,7) (12,2) (7,9) (35,9) (11,6) (3,9) (2,0) (0,3) (1,9) (1,7) (13,9) (15,9) (6,3) (5,4) (6,3) Indoor Unit (WMX-G) A TOP VIEW C B FRONT VIEW SIDE VIEW G D F H O E N I I J K M L All dimensions are in mm/ (in) Dimension A B C D E F G H I J K L M N O 10 / 15 G / GR 899 260 198 590 246 185 124 8 56 50 419 495 50 128 132 (35,4) (10,2) (7,8) (23,2) (9,7) (7,3) (4,9) (0,3) (2,2) (2,0) (16,5) (19,5) (2,0) (5,1) (5,2) i
Indoor Unit (WMX-G) A TOP VIEW C B FRONT VIEW SIDE VIEW A G D F H O M B J M N I I K INSTALLATION PLATE L All dimensions are in mm/ (in) Dimension A B C D E F G H I J K L M N O 20 G / GR 1060 310 220 912 294 99 51 8 48 43 354 403 160 138 160 (41,7) (12,2) (8,6) (35,9) (11,6) (3,9) (2,0) (0,3) (1,9) (1,7) (13,9) (15,9) (6,3) (5,4) (6,3) ii
Outdoor Unit (MSV25A) A All dimensions are in mm/ (in) B F E D C I H I E G O J K P Q R V U T L WWWWWWW M N S Dimension A B C D E F G H I J K L 925 839 408 378 15 38 39 590 125 356 296 318 (36,4) (33,0) (16,0) (14,8) (0,6) (1,5) (1,5) (23,2) (4,9) (14,0) (11,6) (12,5) MSV25A M N O P Q R S T U V W 647 630 330 83 160 87 428 141 47 216 42 (25,4) (24,8) (13,0) (3,2) (6,3) (3,4) (16,8) (5,5) (1,8) (8,5) (1,6) Outdoor Unit (MSV35A) A C B C All dimensions are in mm/ (in) G E D F G E I L M J OO OO O O O K N H Dimension A B C D E F G H I J K L M N O MSV35A 1028 746 141 448 20 488 44 26 390 408 852 399 311 107 55 (40,4) (29,4) (5,5) (17,6) (0,8) (19,2) (1,7) (1,0) (15,3) (16,0) (33,5) (15,7) (12,2) (4,2) (2,2) iii
! Caution Sharp edges and coil surfaces are potential locations which may cause injury hazards. Avoid from being in contact with these places. NOTICE This product is subjected to Waste of Electrical and Electronic Equipment Regulations (WEEE Regulations). The waste product shall be separately collected by specific collection and treatment centre. Please refer to local authorithy for these centres. This is only applicable to European Union countries. Ce produit est soumis à la ré é é électriques et é é ê é é é éé é ître ces centres. Ceci est uniquement applicable aux pays de l'Union Européenne. Dieses Produkt unterliegt den Bestimmungen zur Entsorgung von elektrischen und elektronischen Gerää ä ätes üll bei Ihrer ö ü ö äändiges Abfall-Amt. Dieser Hinweis gilt nur fü f rL äischen Union. Questo prodotto è soggetto alle disposizioni RAEE (Rifiuti di apparecchiature elettriche ed elettroniche). à à locali. Questa disposizione è valida solamente i paesi dell’U.E. éctrico y Electrónico en materia de ñ á í ífico de colecció solamente aplicable a los países de la Unión Europea. Процесс утилизации данного продукта регулируется правилами по утилизации отходов и (WEEE Regulations). и , . Эти правила Европейского . iv
INSTALLATION MANUAL English This manual provides the procedures of installation to ensure a safe and good standard of operation for the air conditioner unit. Special adjustment may be necessary to suit local requirements. Before using your air conditioner, please read this instruction manual carefully and keep it for future reference. INVERTER MULTI SPLIT TYPE AIR CONDITIONER MODEL OUTDOOR UNIT MSV25A / MMSV025A MSV35A / MMSV035A INDOOR UNIT WMX10F / MWMX010F WMX15F / MWMX015F WMX20F / MWMX020F WMX10G / MWMX010G WMX15G / MWMX015G WMX20G / MWMX020G Part No.: A08019025535 IM-MSV-0903 (1)-McQuay
CONTENTS - Outline and Dimensions page i-iv - Vacuuming and Charging page 10 - Safety Precautions page 1 - Indicator Lights page 11 - Installation Diagram page 2 - Air Conditioner Unit Operation page 13 - Installation of Outdoor Unit page 3 - Operating Range page 13 - Installation of the Indoor Unit page 4 - Electrostatic filter page 14 - Refrigerant Piping page 5 - Auto Random Re-start Function page 14 - Electrical Wiring Connection page 7 - Service and Maintenance page 15 - Ampere Limit Change Method page 8 - Troubleshooting page 16 SAFETY PRECAUTIONS Before installing the air conditioner unit, please read the following safety precautions carefully. ! WARNING • Installation and maintenance should be performed by qualified persons who are familiar with local code and regulation, and experienced with this type of appliance. • All field wiring must be installed in accordance with the national wiring regulation. • Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work according to the wiring diagram. • The unit must be GROUNDED to prevent possible hazards due to insulation failure. • All electrical wiring must not touch the refrigerant piping, compressor or any moving parts of the fan motors. • Confirm that the unit has been switched OFF before installing or servicing the unit. • Before servicing inverter air conditioning unit, switch off the power and wait for 2 - 3 minutes for controller to discharge. IMPORTANT DO NOT INSTALL OR USE THE AIR CONDITIONER UNIT IN A LAUNDRY ROOM. ! CAUTION Please take note of the following important points when installing. • Do not install the unit where leakage of flammable gas may occur. If gas leaks and accumulates at the surrounding of the unit, it may cause fire ignition. • Ensure that the drainage piping is connected properly. If the drainage piping is not connected properly, it may cause water leakage which will dampen the furniture. • Do not overcharge the unit. This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor. • Ensure that the units panel is closed after service or installation. Unsecured panels will cause the unit to operate noisily. 1-1
INSTALLATION DIAGRAM Indoor Unit Air Filter English Front Frame Air Intake Back Housing Grille ON/OFF Switch Indicator Light Drain House Signal Receiver INDOOR UNIT Return Air Air Discharge Nozzle Outdoor Unit OUTDOOR UNIT Indoor Unit Combination Indoor Units with model name WMX10F, WMX15F, WMX20F, WMX10G, WMX15G and WMX20G could be coupled with this outdoor unit. The following table shows the possible coupling combinations available. No. Coupling Combinations (WMX) 1 10 + 10 + 10 + 10 2 10 + 10 + 10 + 15 3 10 + 10 + 10 + 20 4 10 + 10 + 15 + 15 5 10 + 10 + 15 + 20 6 10 + 15 + 15 + 15 7 15 + 15 + 15 + 15 However, there are a total of 21 operation combinations available with this outdoor unit, from one unit to four units. For further details on operation combinations, total capacity and other technical specifications, please refer to the technical manual. 1-2
INSTALLATION OF OUTDOOR UNIT The outdoor unit must be installed in such a way, so as to prevent short circuit of the hot discharged air or obstruction to the smooth air flow. Please follow the installation clearance shown in the figures on the right. Select the coolest possible place where intake air temperature is not greater than the outside air temperature (maximum 45°C/113°F). Ensure that the unit is installed 1 or 2 meter away from other electronic devices like television or radio to prevent interference. Note: If there is any obstacle higher than 2m (6.56ft), or if there is any obstruction at the upper part of the unit, please allow more space than the figure indicated in the table shown below. Installation Clearance Dimension A B C D Minimum 300 1000 300 500 Distance (mm) (11.8) (39.4) (11.8) (19.7) A B C D AIR DISCHARGE RETURN AIR RETURN AIR SERVICE SPACE OBSTACLE OBSTACLE OBSTACLE OBSTACLE Before installing the piping and connecting rod, please remove the access panel and plastic valve plate cover or service panel for easy access and safety. Refer to figures shown below. PLEASE PLEASE REMOVE REMOVE SERVICE ACCESS PANEL PANEL & PLASTIC VALVE COVER PLATE WHEN CONNECTING THE PIPING AND CONNECTING CORD. PUSH & PULL UP 1-3
INSTALLATION OF THE INDOOR UNIT The indoor unit must be installed in such a way so as to Mounting Installation Plate prevent short circuit of the cool discharged air with the hot Ensure that the wall is strong enough to withstand the weight return air. Please follow the installation clearance shown in of the unit. Otherwise, it is necessary to reinforce the wall English the figure. Do not place the indoor unit where there could be with plates, beams or pillars. direct sunlight shining on it. Also, this location must be Use the level gauge for horizontal mounting, and fix it with suitable for piping and drainage, and be away from doors or 4 suitable screws. windows. In case the rear piping draws out, drill a hole 65mm in diam- eter with a cone drill, slightly lower on the outside wall (see figure). 50.0 mm 50.0 mm Screw position in the wall Centre Line 72.0 Air Flow Direction Higher Than Eye Level Ø 65.0 mm Hole in the wall Maintenance & Servicing Space Screw position in the wall Routing Of Piping Remove the screw holding the front panel. Piping Routing Ø 65.0 mm Hole in the wall 2 3 Hole With Cone Drill 1 4 5 Indoor Side Outdoor Side The refrigerant piping can be routed to the unit in a number of ways (left or right from the back of the unit), by using the cut-out holes on the casing of the unit (see figure). Mount The Unit Onto The Installation Plate Bend the pipes carefully to the required position in order to Hook the indoor unit onto the upper portion of the aligned it with the holes. For the right hand and rear side installation plate (Engage the two hooks at the rear top of out, hold the bottom of the piping and then position it to the the indoor unit with the upper edge of the installation plate). required direction (see figure). The condensation drain hose Ensure that the hooks are properly seated on the can be taped to the pipes. installation plate by moving it to the left and right. Right & Rear Side Routing 1. Hook the unit onto the installation plate. Water Drainage Piping The indoor drain pipe must be in a downward gradient for smooth drainage. Avoid situations that are likely to cause Unit piping water to leak. Drain hose Water Drainage Fix with vinyl tape End Water Water Dipped Water Leaking Leaking Into Leaking Water Drain Correct Wrong Wrong Wrong 1-4
REFRIGERANT PIPING Piping Length & Elevation If the pipe is too long, both capacity and reliability of the unit will drop. As the number of bends increases, resistance to the flow of refrigerant system increases, thus lowering cooling capacity. As a result, the compressor may become defective. Always choose the shortest path and follow the recommendations as tabulated below. Coupling Model WMX10 WMX15 WMX20 Max. Length, L (m / ft) 12 / 39.4 12 / 39.4 15 / 49.2 L1 + L2 + L3 + L4 (Total 60 m / 196.8 ft maximum) Max. Elevation, H (m / ft) 5 / 16.4 5 / 16.4 8 / 26.2 Max. Number of Bends 10 10 10 Liquid Pipe Size 1/4" 1/4" 1/4" Gas Pipe Size 3/8" 1/2" 5/8" Individual indoor unit can have a maximum length of 12m (39.4ft) to 15m (49.2ft), maximum elevation of 5m (16.4ft) to 8m (26.3ft) and maximum number of bends of 10, however, total pipe length must not exceed 60 m (196.8ft). Remark: The refrigerant pre-charged in the outdoor unit is for piping length up to 60 m (196.8ft). VERTICAL HEIGHT DIFFERENCE MAX. H L4 L3 L2 INDOOR UNIT L1 OUTDOOR UNIT 1-5
Piping Works • Do not use contaminated or damaged copper tubing. Do not remove plastic, rubber plugs and brass nuts from the Cutting copper tube valves, fittings, tubings and coils until you are ready to English connect suction or liquid line into valves or fittings. 1/4t • If any brazing work is required, ensure that the nitrogen gas is passed through coil and joints while the brazing work is being done. This will eliminate soot formation on the inside walls of the copper tubings. • Cut the connection pipe with a pipe cutter. • Remove burrs from cut edges of the pipes with remover. Hold the end of the pipe downwards to prevent metal chips from entering the pipe. • Insert the flare nuts, mounted on the connection parts of both the indoor unit and outdoor unit onto the copper pipes. • Flare the pipe with extra length above the flaring tool as Remove burr Indoor shown in the table below. • The flared edge must be even and not cracked or scratched. Copper tube Piping Connection To The Units Swaging block • The outdoor unit is equipped with four sets of flare joints. Refer to table below for flare joint size and location. • In the case where the gas pipe from the indoor unit does not match the outdoor flare joints, four different flare Ø Tube, D A (mm) joint connectors are provided. The connector should be Inch mm Imperial Rigid connected as shown in figure. 1/4" 6.35 1.3 0.7 No. Flare Joint Connectors 3/8" 9.52 1.6 1.0 1/2" 12.70 1.9 1.3 1 5/8" to 1/2" Connectors 5/8" 15.88 2.2 1.7 2 3/8" to 1/2" Connectors 3/4" 19.05 2.5 2.0 3 1/2" to 3/8" Connectors PIPE CONNECTION 4 1/2" to 5/8" Connectors • Align the center of the piping and tighten the flare nut sufficiently with fingers. • Finally, tighten the flare nut with the torque wrench until INDOOR UNIT D the wrench clicks. Pipe Size mm / (in) Torque Nm /(ft - Ib) INDOOR UNIT C 6.35 (1/4) 18 (13.3) 9.53 (3/8) 42 (31.0) 12.70 (1/2) 55 (40.6) 15.88 (5/8) 65 (48.0) INDOOR UNIT B 19.05 (3/4) 78 (57.6) FLARE JOINT CONNECTOR FLARE TUBE INDOOR UNIT A INDOOR PIPING FLARE NUT Position Liquid Pipe Size Gas Pipe Size MSV25A MSV35A A 1/4" 3/8" 3/8" B 1/4" 3/8" 3/8" C 1/4" 1/2" 1/2" SPANNER TORQUE WRENCH D 1/4" 1/2" 5/8" 1-6
ELECTRICAL WIRING CONNECTION Cooling Unit IMPORTANT : The figures shown in the table are for information purpose only. They should be checked and selected to comply with the local/national codes of regulations. This is also to the type of installation and conductors used. 1 2 INDOOR UNIT D 3 TERMINAL BLOCK N L SUPPLY POWER 1 2 N INDOOR UNIT C 3 TERMINAL BLOCK L N 3 L N D L 3 1 N C 2 INDOOR UNIT B L 3 TERMINAL BLOCK 3 N N B L L 3 1 N A 2 L INDOOR UNIT A TERMINAL BLOCK 3 N There must be a double pole switch with a L minimum 3 mm contact gap and fuse/ circuit breaker as recommended in the fixed installation circuit. • All wires must be firmly connected. • All wires must not touch the refrigerant piping, compres- MAIN CONTROL BOARD EARTH WIRE FAN EARTH WIRE sor or any moving parts of the fan motor. • The connecting wires between the indoor unit and the outdoor unit must be clamped on the wire clamps and the cable tie (push releasable) at the indoor unit and out- door unit respectively as shown in the figures. • The power supply cord must be equivalent to H05RN-F (245IEC57) which is the minimum requirement. POWER SUPPLY CABLE CABLE TIE (PUSH RELEASABLE) INTERCONNECTION CABLE 1-7
Wire Clamp Power Supply English Cable Interconnection Cable Model WMX10/15 WMX20 Voltage range 220-240V/1Ph/50Hz + ! 2 Power supply cable size* mm 3.0 4.0 Number of wires 3 3 Recommended time delay fuse for O/D unit 30 Indoor coupling models WMX10/15/20G Interconnection cable size mm2 1.5 Number of wires 4 • The table above shows the electrical wire sizing for different connection cables. If the length of the cable is more than 2m (6.65ft), use cable with bigger size. • The figures shown in the table are for information purpose only. They should be checked and selected to comply with the local/national codes of regulations. This is also to the type of installation and conductors used. AMPERE LIMIT CHANGE METHOD WARNING ! Do not attemp to adjust the “Current Limit Switch” yourself. If there is a need to meet HDB requirement or local authorities, kindly contact our local authorized dealers. 1-8
Current Limit Switch Setting • The current limit requirement set by certain countries can be activated by the “Current Limit Switch”, placed at the outdoor unit p.c.board, as shown on the illustration. • Before adjusting the “Current Limit Switch”, be sure to turn off the main power supply. Wait until the LED light on the p.c.board is turned off then only is safe to adjust the switch. • The current limit settings on the switch are shown on the table below. Current Limit Current limit Switch Position MSV25A MSV35A ON 11 A 23 A No change (Default Setting) (Default Setting) 1 2 3 ON ON 8.5 A 11 A 1 2 3 1 2 3 ON ON 17 A 17 A 1 2 3 1 2 3 1-9
VACUUMING AND CHARGING Purging the piping and the indoor unit Except for the outdoor unit which is pre-charged with Refrigerant Piping Allen Key Flare Unit refrigerant R22, the indoor unit and the refrigerant connection English pipes must be air-purged because the air containing moisture that remains in the refrigerant cycle may cause malfunction of the compressor. Make sure all pipes are connected securely to the outdoor Service Port Outdoor Unit and indoor valves. 3 Ways Valve ➝ Remove the caps from the flare valves and the service ports (or ball valves). Take note that there are a total of four Indoor Unit Liquid side Outdoor Unit service ports for MSV25A and two service ports for Discharge Valve MSV35A. Close ➝ Gas side Connect the centre of the charging gauge to the vacuum Suction pump. Valve Open Close Vacuum Hi (MSV25A) (MSV35A) pump ➝ ➝ Low Close Starting from the bottom 3- Connect the charging gauge way valve (labeled A), to the suction (gas side) ball connect the charging gauge valve’s service port. to the 3-way valve’s service Charge operation port. (There are a total of four 3-way valves). This operation must be done by using a cylinder and a pre- cise weighing machine. The additional charge is topped- ➝ ➝ up into the outdoor unit using the suction valve via the ser- Start the vacuum pump. Evacuate for approximately 30 vice port. minutes. The evacuation time varies with different vacuum • Remove the service port cap. pump capacity. Confirm that the charging gauge needle has • Connect the low pressure side of the charging gauge to moved towards -760mmHg. the suction service port center of the cylinder tank and ➝ close the high pressure side of the gauge. Purge the air from the service hose. Proceed to the next 3-way • Start the air conditioner unit. valve and repeat the step • Open the cylinder and low pressure charging valve. above for the rest of the • When the required refrigerant quantity is pumped into 3-way valves. ➝ the unit, close the low pressure side and the cylinder ➝ valve. Caution • Disconnect the service hose from service port. Put back If the gauge needle does not move towards -760mmHg, the service port cap. be sure to check for gas leaks (using the refrigerant detector) at flare type connection of the indoor and outdoor unit and repair the leak before proceeding to Indoor Unit Liquid side Outdoor Unit the next step. Discharge Valve Open ➝ ➝ Close the valve of the charging gauge and stop the vacuum Gas side pump. Suction Check Valve Valve Open ➝ ➝ Hi Low Close Open the suction valve (3- Open the suction and liquid way) and liquid valve (2- ball valves in anti-clockwise way) in anti-clockwise direction with pliers. direction with 4mm key for hexagon sacked screw. Additional charge The refrigerant is pre-charged in the outdoor unit for maximum piping length. Therefore, no additional charge is required for additional piping length. 1-10
INDICATOR LIGHTS IR signal receiver When an infrared remote control operating signal has been transmitted, the signal receiver on the indoor unit will make a sound to confirm acceptance of the signal transmission. The table shows the LED indicator lights for the indoor air conditioner unit under normal operation and fault conditions. The LED indicator lights are located at the bottom right side of the air conditioner unit for WMX-F series and at the middle of the air conditioner unit for WMX- G series. Inverter Cooling Unit (WMX-F) LED Indicator Lights for Cooling Unit Timer Power ON Sleep mode Dry mode LED Indicator Lights LED Indicator Lights : Normal Operation And Fault Conditions For Cooling Unit Operation / Fault Indication Action Timer on. – Sleep mode on. – Dry mode. – Compressor overload protection. Call your dealer Indoor temperature sensors contact loose / short. Call your dealer Outdoor temperature & current sensors contact loose / short. Call your dealer Gas leak / compressor overheat. Call your dealer Communication error between indoor and outdoor. Call your dealer Inverter error / PFC error. Call your dealer Outdoor total current trip / DC peak. Call your dealer Indoor fan feedback error. Call your dealer ON ON or OFF Blinking 1-11
Inverter Cooling Unit (WMX-G) LED Indicator Lights for Cooling / Heat Pump Unit English Sleep Mode Cool Timer Ionizer IR Receiver LED indicator lights LED Indicator Lights : Normal Operationg and Fault Conditions for Cooling / Heat Pump Unit Normal Operation / Fault Indication Action Sleep Cool Timer Ionizer Mode Cool mode – Green Sleep mode on – Red Green/ Red Timer on – Green/ Red Yellow Ionizer on – Green/ Red Green Defrost operation – Red Indoor temperature sensor loose / short Call your dealer Green Coil temperature sensor loose / short Call your dealer Outdoor temperature sensor loose / short Call your dealer Compressor overload protection Call your dealer Green IPM / PFC error Call your dealer Green Outdoor total current trip / DC peak Call your dealer Compressor overheat / Gas leak Call your dealer Indoor fan feedback error Call your dealer Green Communication error between indoor Call your dealer and outdoor ON ON or OFF Blinking 1-12
AIR CONDITIONER UNIT OPERATION Dry mode Fan speed and rated cooling capacity • When the air humidity is high, the unit can operate in dry • The rated cooling capacity is provided at the maximum mode. Press button and choose . fan speed. • If the room temperature is 2°C/35.6°F higher than the set • The cooling capacity is lower when the unit is operating at temperature, the air conditioner will operate under cooling MEDIUM and LOW fan speed. mode until it reaches within the 2°C/35.6°F range of difference compared to the set temperature before it converts to dry mode. Turbo function • If the room temperature is within the 2°C/35.6°F range of • If higher cooling or heating is required during operation, difference compared to the set temperature, it will press "Turbo" button on the remote control to increase the directly operate under dry mode. cooling or heating capacity to maximum. • The indoor fan will operate at super low speed under dry • This function will operate for 15 minutes before it resume mode. to the actual setting. • The fan noise may be higher if the unit operates in "Turbo" Horizontal Air Flow Control mode. • For more effective air circulation, you can manually ad- just the air discharge grille to the left or right. • During cool mode operation and dry mode operation, do not direct the air discharge louver downwards for too long. Horizontal If operating continues in this way, condensation may oc- Cooling Dry cur on the louver, thus resulting in drippings. 25˚C / 77˚F Frost prevention • When the air filter is dirty, the evaporating temperature will decrease and eventually cause frosting. • When this happens, the compressor will reduce its running speed to prevent freezing. If the coil temperature is still very low, the compressor will stop. OPERATING RANGE Cooling Unit Temperature Ts °C / °F Th °C / °F Minimum indoor temperature 19.0 / 66.2 14.0 / 57.2 Maximum indoor temperature 32.0 / 89.6 23.0 / 73.4 Minimum outdoor temperature 19.4 / 66.92 - Maximum outdoor temperature 46.0 / 114.8 - Ts: Dry bulb temperature. Th: Wet bulb temperature. 1-13
ELECTROSTATIC FILTER DUAL ACTION ELECTROSTATIC AIR PURIFYING AND DEODORIZING FILTER MEDIA AND FILTER FRAME English ACTION 1- ACTION 2- ELECTROSTATIC AIR PURIFYING FILTER DEODORIZING FILTER Removes microscopic dust, smoke and small invisible Removes unwanted smells and odors in the air and keeps particles to keep the room air clean with pre-charged the room air fresh with activated carbon filter. electrostatic polypropylene filter. HOW TO INSTALL Open the front frame grille. Insert the dual action electrostatic and deodorizing filters Slide out the original into the slot. filters. Slide back the original filter. ! CAUTION 1. The electrostatic air purifying and deodorizing filter 3. The filter is a consumable part which you can purchase should be replaced once every 6 months or when the from your air conditioner dealer. filter changes color to brownish, whichever is sooner. 4. Use the new filter immediately once it has been taken 2. Used dusty filters should be disposed and shouldn't be out from its sealed packing. Do not unpack the new reused, even if it has been cleaned and washed. filter too early before it is actually used as this may decrease its deodorizing effect. ! WARNING • Disconnect from the main power supply before servicing the air conditioner unit. • DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which may result in fire hazards. AUTO RANDOM RE-START FUNCTION If there is a power cut when the unit is operating, it will automatically resume the same operating mode when the power is restored. ! CAUTION Before turning off the power supply, set the remote controller's ON/OFF switch to the "OFF" position to prevent the nuisance tripping of the unit. If this is not done, the unit's fans will start turning automatically when power resumes, posing a hazard to service personnel or the user. 1-14
SERVICE AND MAINTENANCE Service Parts Maintenance Procedures Period Indoor air filter 1. Remove any dust adhering to the filter by using a vacuum cleaner or At least once wash in lukewarm water (below 40°C) with a neutral cleaning detergent. every 2 weeks. 2. Rinse the filter well and dry before placing it back onto the unit. More frequently if 3. Do not use gasoline, volatile substances or chemicals to clean the filter. necessary. 1. Clean any dirt or dust on the grille or panel by wiping it off with a soft At least once Indoor unit cloth soaked in lukewarm water (below 40°C) and a neutral every 2 weeks. detergent solution. More frequently if 2. Do not use gasoline, volatile substances or chemicals to clean the necessary. indoor unit. 1 Off the unit. 2 Unscrew the air discharge housing. 3 Flip open the air discharge housing. 4 Clean the blower. 5 Close the air discharge housing and tighten it with screw. ! CAUTION Do not operate any heating apparatus too close to the air conditioner unit. This may cause the plastic panel to melt or deform as a result of the excessive heat. WHEN THE UNIT IS NOT USED FOR AN EXTENDED PERIOD OF TIME Remove the power plug. Operate the unit for 2 hours If you are using an independent with the following setting. electric circuit for your unit, cut off the circuit. Operating mode : cool Remove the batteries in the Temperature : 30°C remote control. 1-15
TROUBLESHOOTING If there is any malfunction of the air conditioner unit detected, please switch off the main power supply immediately before proceeding with the following troubleshooting procedures as safety precautions. English The followings are some common fault conditions and simple troubleshooting tips. If encounter any faulty conditions which are not listed, please contact your nearest local dealer or service maintenance. Do not attemp to troubleshoot the unit yourself. No. Fault Conditions Possible Causes / Corrective Actions 1. The air conditioner unit will not start straight • The air conditioner unit has a 3 minutes restart protection. away after a power failure or restart of unit. Please wait for the unit to restart by leaving the main power on. 2. The compressor does not operate 3 minutes after • Protection against frequent starting. the air conditioner unit is started. • Wait for 3 or 4 minutes for the compressor to start operating by itself. 3. The air flow is too slow or room cannot be • The air filter is dirty. cooled sufficiently. • The doors or windows are opened. • The air suction and discharge of both indoor and outdoor units are clogged or blocked. • The regulated temperature or temperature setting is not high enough. 4. Discharge air flow has bad odour. • Odour may be caused by cigarrettes, smoke particles, perfume and others, which might have adhered onto the coil. • Contact the nearest dealer for coil cleaning. 5. Condensation on the front air grille of the indoor • This is caused by air humidity after an extended period of unit. operation. • The set temperature is too low, increase the temperature setting and operate the unit at high fan speed. 6. Water flowing out from the air conditioner unit. • Switch off unit and call dealer. This might be due to tilted installation. 7. Hissing air flow sound from the air conditioner • Refrigerant fluid flowing into the evaporator coil. unit during operation. 8. The indoor unit’s LED indication keeps blinking. • Check the fault indication listed under section INDICATOR LIGHTS. • If LED display indicates defrost operation, ignore it. This shows that the outdoor unit is defrosting the ice at the outdoor unit. • For other LED display, follow the COMPRESSOR STOPPED TROUBLESHOOTING INSTRUCTIONS at next section. 9. The outdoor unit will not operate and the indoor • Power failure or fuse needs to be replaced. Check power unit’s LED indication does not blink. supply. • The main power plug is disconnected or the circuit breaking is turned off. • It is possible that the delay timer has been set incorrectly. • If the problem persist after all these verifications, follow the COMPRESSOR STOPPED TROUBLESHOOTING INSTRUCTIONS at next section. 1-16
10 Compressor Stopped Troubleshooting Instructions Keep the Main Power Supply ON ➝ DO NOT TOUCH ANY OF THE Open up the Outdoor Unit’s Top Panel or Service Panel ➝ WIRES INSIDE THE UNIT! ➝ Count the number of blinks Notice the Yellow LED on the P.C. Board ➝ indicated by the LED ➝ Blink Fault Indication Corrective Action 1 Outdoor Ambient Sensor Error Check ambient sensor wire and connection 2 Outdoor Coil Sensor Error Check coil sensor wire and connection 3 Outdoor Discharge Sensor Error / Check discharge sensor wire and connection / Compressor Overheat Indication Not enough refrigerant / Indoor overload / Outdoor fan not functioning 4 DC Compressor Feedback Call local dealer 5 Communication Error Check Interconnection communication wire 6 Over Current Call local dealer 7 No Load Check compressor wire and connection 8 Over / Under Voltage Check power supply 9 DC Compressor Start Failure Call local dealer 10 Cooling Overload Check whether outdoor unit is blocked or not 11 Defrost Wait till defrost is over then restart 12 IPM Protection Check IPM 13 EEPROM Read Error Change EEPROM 14 EEPROM Write Error Change EEPROM 15 DC Fan Motor Feedback Error Check fan motor wire connection 16 AC Peak Current Error Call local dealer 17 Outdoor Suction Sensor Error Check suction sensor wire and connection 19 DC Compressor Speed Control Error Call local dealer 21 Outdoor Suction A Sensor Error Check A suction sensor wire and connection 22 Outdoor Suction B Sensor Error Check B suction sensor wire and connection 23 Outdoor Suction C Sensor Error Check C suction sensor wire and connection 24 Outdoor Suction D Sensor Error Check D suction sensor wire and connection 31 Indoor A Communication Error Check Interconnection communication wire to Indoor A 32 Indoor B Communication Error Check Interconnection communication wire to Indoor B 33 Indoor C Communication Error Check Interconnection communication wire to Indoor C 34 Indoor D Communication Error Check Interconnection communication wire to Indoor D * If the problem still persist, contact your local dealer straight away. 1-17
11 Normal Running Mode Condition If the air conditioner unit has no faulty indications and the compressor is running at normal mode, the outdoor P.C. Board’s LED indication will blink at a slower paste. The table below shows the significant meaning of different running mode and limitation for this air conditioner unit. English One must not attemp to see the LED indication blinking unless instructed to do so. Blinks Blinking Indication 1 Normal Running, with no limitation 2 Voltage Limit 3 Cooling unit : Outdoor Coil Temperature Limit 4 Total Current Limit 5 Discharge Temperature Limit 6 Cooling unit : Indoor Coil Temperature Limit 7 Indoor Fan Control 8 Outdoor Frequency Adjustment 1-18
MEMO 1-19
• In the event that there is any conflict in the interpretation of this manual and any translation of the same in any language, the English version of this manual shall prevail. • The manufacturer reserves the right to revise any of the specification and design contain herein at any time without prior notification. • En cas de désaccord sur l’interprétation de ce manuel ou une de ses traductions, la version anglaise fera autorité. • Le fabriquant se réserve le droit de modifier à tout moment et sans préavis la conception et les caractéristiques techniques des appareils présentés dans ce manuel. • Im Falle einer widersprüchlichen Auslegung der vorliegenden Anleitung bzw. einer ihrer Übersetzungen gilt die Ausführung in Englisch. • Änderungen von Design und technischen Merkmalen der in dieser Anleitung beschriebenen Geräte bleiben dem Hersteller jederzeit vorbehalten. • Nel caso ci fossero conflitti nell’interpretazione di questo manuale o delle sue stesse traduzioni in altre lingue, la versione in lingua inglese prevale. • Il fabbricante mantiene il diritto di cambiare qualsiasi specificazione e disegno contenuti qui senza precedente notifica. • En caso de conflicto en la interpretación de este manual, y en su traducción a cualquier idioma, prevalecerá la versión inglesa. • El fabricante se reserva el derecho a modificar cualquiera de las especificaciones y diseños contenidos en el presente manual en cualquier momento y sin notificación previa. • В случае противоречия перевода данного руководства с другими переводами одного и того же текста, английский вариант рассматривается как приоритетный. • Завод-изготовитель оставляет за собой право изменять характеристики и конструкцию в любое время без предварительного уведомления.
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