ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
33. ASK Metal Forming
28th-29th March 2019, Eurogress Aachen, Germany

                                  Programme
ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
33. ASK Metal Forming

With the motto „Shaping Ideas“ the 33rd ASK will
address current topics and challenges in metal
forming from the perspectives of material science,
plant engineering and the application industries.

Increasingly efficient methods of material modelling,
process simulation and the analysis of large amounts
of data are enabling a large number of new approaches
to enhance efficiency in the production and processing
of steel and non-ferrous metals. Combined with modern
material concepts and innovative forming processes,
this offers opportunities for new solutions in important
application sectors such as aviation, traffic engineering,
energy technology and civil engineering.

With the 33rd ASK Metal Forming we again would like
to offer an inspiring platform for an intensive exchange
of experience on these topics. The current view of the
companies will be represented, as well as new ideas and
solutions from the university sector in the comprehensive
plenary contributions, in the in-depth technical sessions,
in the trade fair forum and in the accompanying technical
exhibition.

Together with Professor Kopp and all our employees
at the IBF we would be very glad to welcome you to the
33rd ASK Metal Forming in Aachen.

Gerhard Hirt

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Plenary Contributors                            Plenary Contributors

             Dr. Henrik Adam                                 Prof. Dipl.-Ing. Dr. techn.
             Chief Commercial Officer                        Andreas Kugi
             Member of the Executive Committee               Head of the Automation and Control Institute
             Tata Steel Europe                               Vienna University of Technology

             Dr. Claudio Dalle Donne                         Rolf Schencking
             Head of Materials, Processes and                Member of the Management Board
             Tests (ESCM)                                    Chief Technical Officer
             Airbus Operations GmbH                          VDM Metals Holding GmbH

                                                             Dr. Lutz Kessler
             Prof. Dr.-Ing. Katja Windt                      Head of the Application Technology
             Member of the Management Board                  Department, Technology & Innovation
             SMS group GmbH                                  thyssenkrupp Steel Europe AG

             Prof. Dr.-Ing. Gerhard Hirt                     Prof. Dr.-Ing. habil. Ulrich Krupp
             Head of Institute of Metal Forming              Head of Department of Ferrous Metallurgy
             RWTH Aachen                                     RWTH Aachen

             Jonas Bjuhr
             Head of Strategy
             R&D & Innovation Rolled Products
             Hydro Aluminium Rolled Products GmbH

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Thu. 28.03.2019          Plenary Contributions | Europa Saal

Thursday 28th March 2019
                                               9:00 am   Welcome and introduction
                                                         G. Hirt; Institute of Metal Forming, RWTH Aachen
Plenary Contributions | Europa Saal
                                               9:15 am   Steel, the recycling material:
Technical Presentations | Brüssel Saal                   properties – concepts - solutions
Technical Presentations | Room K3, K4/K5                 H. Adam; Tata Steel Europe

                                               9:45 am   Materials and processes for next Airbus
                                                         program
                                                         C. Dalle Donne; Airbus Operations GmbH

                                              10:15 am   Challenges and solutions of transforming a
                                                         rolling mill into the digital world – using the
                                                         example of a virtual commissioning of a ring
                                                         rolling plant
                                                         K. Windt; SMS group GmbH

                                              10:45 am   Coffee break, technical exhibition

                                              11:30 am   Technical presentations (see page 6-7)

                                              12:30 pm   Lunch, technical exhibition

                                              Moderation: P. Groche
                                              Institute for Production Engineering and Forming Machines
                                              TU Darmstadt

                                               1:45 pm   Digital shadows in metal forming –
                                                         potentials and challenges
                                                         G. Hirt; IBF, RWTH Aachen

                                               2:15 pm   Engineering the future, light-weighting our
                                                         planet – sustainable aluminium solutions
                                                         J. Bjuhr; Hydro Aluminium Rolled Products GmbH

                                               2:45 pm   Coffee break, technical exhibition

                                               3:15 pm   Technical presentations (see page 8-11)

                                               7:00 pm   Evening event, Quellenhof Aachen

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Thu. 11:30 - 12:30       Technical Presentations | Brüssel Saal      Thu. 11:30 - 12:30        Technical Presentations | Room K4/K5

    Digitization along the process chain                                 New solutions for automotive design

    Moderation: M. Merklein                                              Moderation: W. Volk
    LFT, University Erlangen-Nürnberg                                    utg, TU München

    11:30 am Perspectives of the automation of bending                   11:30 am LIGHTWEIGHTforging – automotive
             processes                                                            lightweighting with forging technology
              T. Kessler, T. Traub, P. Groche; PtU, TU Darmstadt                   H.-W. Raedt; Hirschvogel Automotive Group
                                                                                   Lightweight Forging Initiative
    11:50 am Using AI modelling for predicating quality                            T. Wurm; Georgsmarienhütte GmbH
             and routing in a brownfield environment                               Lightweight Forging Initiative
              S. Martens, H. Wolf; PSI Metals GmbH                                 A. Busse; ika, RWTH Aachen

    12:10 pm Algorithms in the context of production data                11:50 am Steel for automotive applications –
              A. Hoffmann; statmath GmbH                                          higher expectations and increased
                                                                                  challenges
                                                                                   J. Wesemann; Ford Werke GmbH

                                                                         12:10 pm FlexiCoil - cost-efficient forming copper
Thu. 11:30 - 12:30       Technical Presentations | Room K3                        coil for increasing copper fill factor in
                                                                                  electric motors
                                                                                   C. Hecker, T. Steibert, M. Klausnitzer;
    Forging technologies for advanced applications                                 Schaeffler Technologies AG & Co. KG
                                                                                   F. Pauli; IEM, RWTH Aachen
    Moderation: B.-A. Behrens                                                      D. Petrell; IBF, RWTH Aachen
    IFUM, Leibniz University Hannover

    11:30 am XXL forgings for aerospace applications
              T. Witulski, K. Welschof; Otto Fuchs KG

    11:50 am Controlling the material flow in open-die
             forging to increase the range of producible
             geometries
              M. Wolfgarten, F. Rudolph, G. Hirt; IBF, RWTH Aachen
              R. Schwarz, H. Schäfer; Glama Maschinenbau GmbH

    12:10 pm New incremental twist forging
              T. Makiyama, T. Yagami, T. Teramae; Hitachi, Ltd.
              G. Hirt; IBF, RWTH Aachen

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Thu. 3:15 - 4:15 pm      Technical Presentations | Brüssel Saal               Thu. 3:15 - 4:15 pm       Technical Presentations | Room K4/K5

    Innovative facades and structures                                              Low-loss electrical steel sheets for energy-efficient drives I

    Moderation: M. Kuhnhenne                                                       Moderation: R. Kawalla; IMF, TU Bergakademie Freiberg
    Sustainable Metal Building Envelopes
    RWTH Aachen                                                                    3:15 pm   Effect of hot strip annealing on the
                                                                                             microstructure of a ferritic non-oriented
    3:15 pm   Process chain including stretch forming and                                    electrical steel
              incremental sheet forming for the production                                   A. Stöcker, G. Korpala, U. Prahl, R. Kawalla;
              of multi-directionally curved sheet metal panels                               IMF, TU Bergakademie Freiberg
              L.-M. Reitmaier, D. Bailly, G. Hirt; IBF, RWTH Aachen
              T. Pofahl, A. Seiter, M. Trautz; TraKo, RWTH Aachen                  3:35 pm   Cold rolling and annealing for the
                                                                                             non-grain-oriented electrical steel
    3:35 pm   Roll forming technology for free formed building                               X. Wei, A. Krämer, G. Hirt; IBF, RWTH Aachen
              shells made of curved sandwich panels                                          M. Heller, S. Korte-Kerzel; IMM, RWTH Aachen
              M. Moneke, S. Grimm, J. Reising, J. Lange, S. Schäfer,
              P. Groche; PtU, TU Darmstadt                                         3:55 pm   Magnetic properties of shear-cut thin electrical
                                                                                             steel sheet
    3:55 pm   Manufacturing of self-unfolding metallic hollow                                N. Leuning, S. Elfgen, K. Hameyer; IEM, RWTH Aachen
              profiles                                                                       L. Böhm, H. A. Weiss, W. Volk; UTG, TU München
              P. Pavliuchenko, T. Bremen, G. Hirt; IBF, RWTH Aachen

                                                                              Thu. 3:15 - 4:15 pm       Technical Presentations | Room K7/K8
Thu. 3:15 - 4:15 pm      Technical Presentations | Room K3

                                                                                   Industrial aspects of sheet metal forming for small
    Technologies for heavy plates                                                  series – special materials and market segments

    Moderation: M. Jochum; AG der Dillinger Hüttenwerke                            Moderation: G. Hirt; IBF, RWTH Aachen

    3:15 pm   New approach for the automated step bending                          3:15 pm   Development of the incremental micro-forming
              of large-diameter pipes                                                        process for small batch production of metallic
              G. Steinhagen, F. Kapp; Gräbener Maschinentechnik                              bipolar plates
              GmbH & Co.KG                                                                   L. M. Tebaay, P. Sieczkarek, M. Hahn, S. Gies,
                                                                                             A. E. Tekkaya; IUL,TU Dortmund
    3:35 pm   New flexible multi-purpose (hot) plate leveler
              for thin and thick gauges                                            3:35 pm   Manufacture of cranial implants by incremental
              B. Taleb-Araghi, K. Winklhofer, A. Meyer, E. Zambon;                           sheet forming
              Danieli Germany GmbH                                                           D. Fritzen, G.S. De Lucca, A. Daleffe, J. Castelan,
                                                                                             L Schaeffer; Universidade Federal do Rio Grande do Sul
    3:55 pm   Efficient leveling strategies based on data
              mining and modeling                                                  3:55 pm   Application of hot air heating for single
              M. Laugwitz, J. Lohmar, G. Hirt; IBF, RWTH Aachen                              point incremental forming of different
              M. Jochum, T. Scheffer, D. Wild; AG der Dillinger Hüttenwerke                  lightweight construction materials
                                                                                             A. Leonhardt, A. Al-Obaidi, A. Kunke, V. Kräusel;
                                                                                             UFF, TU Chemnitz

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Thu. 4:45 - 5:45 pm       Technical Presentations | Brüssel Saal          Thu. 4:45 - 5:45 pm      Technical Presentations | Room K3

     Integrated computational materials engineering                            5:25 pm   Industrial application of incremental sheet
                                                                                         forming
     Moderation: M. Teller                                                               R. Schmitz, G. Hirt; IBF, RWTH Aachen
     IBF, RWTH Aachen

     4:45 pm   Improved prediction of residual stresses in
               components along metal forming process                     Thu. 4:45 - 5:45 pm      Technical Presentations | Room K4/K5
               chains using the Yoshida-Uemori material model
               X. Zeng, N. Nickl, J. Weninger, A. Hundertmark;
               Schaeffler Technologies AG & Co. KG
                                                                               Low-loss electrical steel sheets for energy-efficient
     5:05 pm   Computer aided strain hardening engineering                     drives II
               for crash boxes of high manganese steels
               A. Quadfasel, M Teller, G. Hirt; IBF RWTH Aachen                Moderation: K. Hameyer
               C. Haase; IEHK, RWTH Aachen                                     IEM, RWTH Aachen

     5:25 pm   Development of modern steels by ICME-based                      4:45 pm   Production of thin electrical steel for electric
               alloy and process design                                                  automotive drives
               C. Haase, M. Lin, H. Farivar, V. Kripak, L. Koschmieder;                  J. Zufacher, N. Brachthäuser; C.D. Wälzholz
               IEHK, RWTH Aachen                                                         GmbH & Co. KG

                                                                               5:05 pm   The ideal electrical steel sheet
                                                                                         B. Reichert, B. Diedrich, A. Hatton; Robert Bosch GmbH

Thu. 4:45 - 5:45 pm       Technical Presentations | Room K3                    5:25 pm   Electrical steel for E-Mobility
                                                                                         S. Steentjes, F. Bittner, K. Brune; AUDI AG

     Industrial aspects of sheet metal forming for small
     series – automotive requirements and applications

     Moderation: B. Kuhlenkötter
     LPS, Ruhr-University Bochum

     4:45 pm   Robot-based incremental sheet forming
               to meet current and future automotive
               industry requirements
               D. Möllensiep, D. D. Störkle, L. Thyssen,
               B. Kuhlenkötter; LPS, Ruhr-University Bochum
               F. Spörle; Daimler AG

     5:05 pm   Use of incremental sheet metal forming
               to enable an agile development process
               in automotive engineering
               W. Meyer, J. Bons; Volkswagen AG
               R. Schmitz; IBF, RWTH Aachen

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Fri. 29.03.2019         Plenary Contributions | Europa Saal

Friday 29th March 2019
                                              Moderation: M. Bambach
                                              Chair for Mechanical Design and Manufacturing,
Plenary Contributions | Europa Saal           Brandenburgische TU Cottbus-Senftenberg
Technical Presentations | Brüssel Saal        8:30 am Advanced model-based control for rolling
Technical Presentations | Room K3, K4/K5              of flat products
                                                       A. Kugi; Automation and Control Institute,
                                                       Vienna University of Technology

                                              9:00 am Development of a new heat-resistant nickel
                                                      alloy with improved forgeability for
                                                      components of turbine engines
                                                       R. Schencking; VDM Metals Holding GmbH

                                              9:30 am Coffee break, technical exhibition

                                             10:00 am Technical presentations (see page 14-15)

                                             11:00 am Coffee break, technical exhibition

                                             Moderation: W. Bleck
                                             Department of Ferrous Metallurgy, RWTH Aachen

                                             11:30 am Actual developments and manufacturing
                                                      processes supporting tomorrow’s automotive
                                                      mobility
                                                       L. Keßler; thyssenkrupp Steel Europe AG

                                             12:00 pm 3D aspects of materials design for metals
                                                      and alloys
                                                       U. Krupp, W. Song, C. Haase, G. Heßling, W. Bleck;
                                                       IEHK, RWTH Aachen
                                                       K. Jahns; Laboratory for Matertial Design and Material
                                                       Reliability, University Osnabrück

                                             12:30 pm Closing speech
                                                       G. Hirt; IBF, RWTH Aachen

                                             Concluding snacks, technical exhibitions

                                              1:00 pm Tour of the Department of Ferrous Metallurgy,
                                                      the „Centre for Metallic Design e.V.“ and the
                                                      Institute of Metal Forming

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Fri. 10:00 - 11:00 am        Technical Presentations | Brüssel Saal   Fri. 10:00 - 11:00 am       Technical Presentations | Room K4/K5

     Ring rolling                                                           Online control of processes and product properties

     Moderation: A. Brosius                                                 Moderation: M. Liewald
     IF, TU Dresden                                                         IFU, University Stuttgart

     10:00 am Production of force-locked composites by cold 		              10:00 am Improved thickness tolerances of rolled
              ring rolling - process and design                                      products by piezoelectric actuators
               N. Küsters, A. Brosius; IF, TU Dresden                                  S. Stockert, G. Hirt; IBF, RWTH Aachen
                                                                                       M. Wehr, D. Abel; IRT, RWTH Aachen
     10:20 am Composite ring rolling: simulation and
              experiment to produce seamless composite                      10:20 am First thin slab casting and rolling line
              rings                                                                  worldwide for coil-to-coil and endless
               S. Günther, G. Hirt; IBF, RWTH Aachen                                 production
                                                                                       S. Berger, C. Bilgen, A. Meyer, M. van Reimersdahl;
     10:40 am Ring rolling of superalloys for rotating                                 Danieli Germany GmbH
              engine parts
               M. Büscher, T. Witulski; Otto Fuchs KG                       10:40 am Defined adjustment of residual stresses by
                                                                                     roller levelling
                                                                                       M. Grüber, G. Hirt; IBF, RWTH Aachen
                                                                                       L. Kümmel; SMS group GmbH
Fri. 10:00 - 11:00 am        Technical Presentations | Room K3

     Industrial aspects of sheet metal forming for small
     series – civil engineering and general applications

     Moderation: D. Bailly
     IBF, RWTH Aachen

     10:00 am Application of incremental sheet forming
              in architecture
               T. Pfeifer; Beauvary GmbH

     10:20 am Industrial applications of ISF: Lessons learned
              and perspectives
               L. Puigpinós, A. Soto, J. Segura, B. Cavallini;
               Eurecat – Technology Centre of Catalonia

     10:40 am Discussion

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ASK Metal Forming - 28th-29th March 2019, Eurogress Aachen, Germany Programme - ASK Umformtechnik 2019
Technical Presentations/
Trade fair forum           Technical Presentations

                           Numerous companies and associations await you at the
                           accompanying trade exhibition in the foyer of Eurogress
                           Aachen.

                           Already registered at the time of printing:
                           • WF Maschinenbau und Blechformtechnik GmbH & Co. KG
                           • Glama Maschinenbau GmbH
                           • thyssenkrupp Steel Europe AG
                           • Key to Metals AG
                           • thyssenkrupp Hohenlimburg GmbH
                           • Forschungsvereinigung Stahlanwendung
                           • AMAP GmbH
                           • Initiative Massiver Leichtbau
                           • Institute of Metal Forming
                           • DFG Forschergruppe „Verlustarme Elektrobleche“ FOR 1897
                           • Heinrich Müller Maschinenfabrik GmbH
                           • AMEPA GmbH
                           • ERICHSEN GmbH & Co.KG.
                           • August Alborn GmbH & Co. KG
                           • Bühler Redex GmbH
                           • LumaSense Technologies GmbH

                           Trade fair forum

                           In the trade fair forum we also offer our exhibitors the
                           opportunity to present their services in detail in a lecture.

                           The following titles are already known at the time of printing:
                           • Neue Eigenschaften der Total Materia Datenbank für CAE
                             und Metallumform-Simulation, Key to Metals AG
                           • Clever SCHWERe Lasten heben, August Alborn GmbH & Co. KG
                           • Initiative massiverLEICHTBAU - Geometrie durch Umformen
                             leichtgemacht, Hammerwerk Fridingen GmbH
                           • Corrosion Related Design of Metallic Materials - Challenges
                             and Approaches, AMAP Advanced Metals and Processes GmbH
                           • Neue Stähle aus precidur® - Präzisionswarmband für die
                             Kaltumformung, thyssenkrupp Hohenlimburg GmbH

                           You will receive the final programme with the conference documents.

                           If you are interested in registering for the exhibition and trade
                           fair forum, please see the contact details on page 20.

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General Information                                             General Information

     Poster exhibition / tour of the institutes                      Conference fees

              Here all the main research areas of the IEHK                   Industrial participants
              and the IBF are presented.                                     28.-29.03.2019............................ 900 €
                                                                             Day ticket.................................... 600 €

                                                                             DGM-, VDEH members, University
     Evening event                                                           28.-29.03.2019............................ 800 €
                                                                             Day ticket.................................... 550 €
              The evening event on 28.03.2019 starts with a
              champagne reception in the Kaminsaal of the                    Students under 28 years old
              Pullman Aachen Quellenhof. During the evening 		               28.-29.03.2019............................ 250 €
              event, the „Metal Forming“ study prize will be                 (On submitting a copy of student identification)
              awarded by the company Schwermetall Halbzeuge
              GmbH and the Institute of Metal Forming.                       Individual evening event tickets for
              Entertainment will be provided by the magician & 		            accompanying guests.................80 €
              mentalist Tom Duval and the band The Speedos.
                                                                             All participation fees are exclusive of the statutory
                                                                             value added tax.

     Room reservations                                                       For registrations of more than 2 paying participants
                                                                             from one company, the conference fee for three or
              We have set up a reservation service via the „aachen           more company representatives is only 250 € each
              tourist service e.v.“ for your room reservations.              plus VAT.
                                                                             Please contact us regarding this matter.
              For a room in your preferred category, please book             (email: ask@ibf.rwth-aachen.de,
              before 06.03.2019 referring to the 33rd ASK Metal              Tel. +49 241 80-95922)
              Forming.
                                                                             The conference fee includes:
              aachen tourist service e.v.                                    • Conference documentation,
              Postfach 10 22 51                                              • Drinks during breaks, lunch
              52022 Aachen                                                   • Evening event
                                                                             • Tours of the institutes
              Tel. +49 241 18029-50
              Fax: +49 241 18029-30
              email: booking@aachen-tourismus.de
                                                                     Conference location

                                                                             Eurogress Aachen
                                                                             Monheimsallee 52
                                                                             52062 Aachen
                                                                             www.eurogress-aachen.de

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General Information

     Registration

              Please register preferably via our website
              www.ask.ibf.rwth-aachen.de
              Alternatively, you can also register by post using the
              enclosed registration form.
              Registration is possible up to the day of the
              conference.

     Conditions of participation

              By registering the following conditions of
              participation are binding. Cancellations must be
              made in writing. For cancellations prior to 15.02.2019
              we charge a handling fee of 100 € plus VAT. After
              this period the full conference fee will be retained.
              In this case we will send you the conference
              documents on request. It is possible to name a
              substitute participant.

     Language

              Most of the lectures will be held in German. At the
              same time we offer a simultaneous translation of the
              presentations in English, with the exception of the
              presentations within the trade fair forum.
              Please contact the conference office.

     Contact & information

              Institute of Metal Forming
              Marion Köster
              Tel.: +49 241 80-95922
              Fax: +49 241 80-92378
              email: ask@ibf.rwth-aachen.de
              www.ask.ibf.rwth-aachen.de

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