Fireplace Construction and Layout
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CHAPTER 40 Fireplace Construction and Layout I N T R O D U C T I O N Thought was given to the type and location of the fireplace in Chapter 18 when the floor plan was drawn. As the sections are being drawn, consideration must be given to the construction of the fireplace and chimney. The most common construction materials for a fireplace and chimney are masonry and metal. The metal, or zero-clearance, fireplace is manufactured and does not require a section to explain its construction. A metal fireplace is surrounded by wood walls that can be represented on the floor or framing plans. Figure 40-1 shows a metal fireplace installed in a wood-frame chase. The interior can be covered in masonry, stone, tile or some other noncombustible material, as in Figure 40-2. Metal fireplaces are available that do not require a chimney. Notice in Figure 40-1 that a side-venting metal chimney has been provided. This vent functions more like a dryer vent than a chimney, providing an outlet for exhaust gases. Figure 40-3 shows a gas-burning fireplace that is vented through the wall. FIREPLACE ALTERNATIVES Three common alternatives to a masonry fireplace include direct-vent, top-vent, and vent-free fireplaces. Direct-vent fireplaces vent out the back of the appli- ance and through the house wall to outside air as FIGURE 401 Metal fireplace insert encased with standard shown in Figure 40-3. Top-vent fireplaces can be used wood framing. as a fireplace insert or as a freestanding unit as seen in Figure 40-1. When used as an insert, the unit is installed in an existing masonry fireplace, and it vents through the fireplace’s existing chimney. When installed as a fireplace, a metal chimney is provided, and both are enclosed with a wood-frame chase. A vent-free fireplace has no exhaust vent. A gas line is connected to the unit and the flame burns inside the fireplace without a vent. Not all states allow the use of vent-free gas fireplaces because of conflicts with building codes that require airtight, energy-efficient construction. Although exterior air is required to be provided for factory-built fireplaces, the IRC allows the use of vent-free units if the room is mechanically ventilated and controlled so that the indoor air pressure is either positive or neutral. Many vent-free fireplaces FIGURE 402 Metal fireplace units can be covered in masonry, are equipped with an oxygen-depletion sensor that stone, tile, or some other noncombustible material. 914
Chapter 40: Fireplace Construction and Layout 915 SPARK ARRESTER SCREEN CLAY FLUE LINER 2" MORTAR CAP 1 1/2" (40 mm) MIN. METAL FLASHING GROUT BTWN. 4" CMU & FLUE LINER CRICKET 4" (100 mm) CMU IF LINED / 8" (200 mm) IF UNLINED VERT. STEEL REINFORCING STEEL ANCHOR STRAP 2" MIN HORIZ. STEEL REINFORCING MORTAR FILL SMOKE CHAMBER DAMPER SMOKE SHELF THROAT FIREBRICK LINER LINTEL 26" ASH DUMP 8" 20" 18" MIN MIN. . FIGURE 403 Exterior view of a self-venting gas fireplace; it CLEAN OUT requires a vent similar to a dryer. 12" terminates the gas supply to the fire if it senses a lack of oxygen in the room. When working with factory-built fireplaces, several 6" 4" (100 mm) MIN. THICK HEARTH items must be specified. The IRC requires the chimney for direct- and top-vent fireplaces to conform to UL FIGURE 404 Parts of a masonry fireplace and chimney. standard 127. Factory-built fireplaces producing gases with a temperature above 1000°F (540°C) at the chim- ney entrance must meet UL 959. Although a section occurs and will be explored shortly. The size of the is not required, each of these chimney specifications fireplace opening is important for the appearance and should be provided on the floor plan or interior eleva- operation of the fireplace. If the opening is too small, tions, along with instructions to provide and install all the fireplace will not produce a sufficient amount of materials per the manufacturer’s specifications. heat. If the opening is too large, the fire could make a room too hot. Common design guidelines suggest that the opening be approximately 1/30 of the room area FIREPLACE TERMS for small rooms, and 1/65 of the room area for large Fireplace construction has its own vocabulary, which rooms. Table 40-1 shows suggested fireplace-opening a drafter should know in order to draw a section. sizes relative to the room size. The ideal dimensions for Although some of these terms apply to prefabricated a single-face fireplace have been determined to be 36" fireplace units, they primarily relate to masonry fire- (900 mm) wide and 26" (650 mm) high. These dimen- places. Figure 40-4 shows the major components of a sions may be varied slightly to meet the size of the brick masonry fireplace and chimney. Terms are grouped by or to fit other special dimensions of the room. components in the firebox and the chimney to aid in The fireplace opening is the front of the firebox learning their location and function. where the combustion of the fuel occurs. The opening to the firebox may be on one, two, or three sides of the fireplace. The more openings that are provided, the Terms Related to the Firebox more decorative and less efficient the unit becomes. The fireplace opening is the area between the side and Units can also be constructed so that the firebox is top faces of the fireplace that serves as the front of the covered with a hood allowing it to be totally open. firebox. The firebox is the area where the combustion Totally open fireplaces are typically used outside on
916 Architectural Drafting and Design Suggested Width of Fireplace Openings Appropriate to Room Size SIZE OF ROOM IF IN SHORT WALL IF IN LONG WALL (FT) (MM) (IN.) (MM) (IN.) (MM) 10 ⫻ 14 (3048 ⫻ 4267) 24 (610) 24–32 (610–813) 12 ⫻ 16 (3658 ⫻ 4877) 28–36 (711–914) 32–36 (813–914) 12 ⫻ 20 (3658 ⫻ 6096) 32–36 (813–914) 36–40 (914–1016) 12 ⫻ 24 (3658 ⫻ 7315) 32–36 (813–914) 36–48 (914–1219) 14 ⫻ 28 (4267 ⫻ 8534) 32–40 (813–1016) 40–48 (1016–1219) 16 ⫻ 30 (4877 ⫻ 9144) 36–40 (914–1016) 48–60 (1219–1524) 20 ⫻ 36 (6096 ⫻ 10 973) 40–48 (1016–1219) 48–72 (1219–1829) TABLE 401 The Size of the Fireplace Should Be Proportioned to the Size of the Room (This will give both a pleasing appearance and a fireplace that will provide sufficient heat without overheating the room.) a patio or as a divider between rooms. For a fireplace greater than 6 sq ft (0.557 m2), the hearth extension with only one opening, the sides should be slanted must be increased to be 20" (500 mm) minimum with slightly to radiate heat into the room. The rear wall 12" (300 mm) minimum side extensions. An ash dump is inclined to provide an upward draft into the upper is usually located in the inner hearth of a masonry part of the fireplace and chimney. The firebox is usually fireplace. constructed of fire-resistant brick set in fire-resistant The ash dump is an opening in the inner hearth into mortar. Figure 40-5A and Figure 40-5B show mini- which ashes can be dumped. The ash dump is covered mum wall thickness for the firebox and other fireplace with a small metal plate, which can be removed to components. provide access to the ash pit. The ash dump must be The minimum depth of the firebox is required located so that the ash removal will not create a hazard to be 20" (500 mm). The firebox depth should be to combustible materials. The ash pit is the space below proportional to the size of the fireplace opening. the fireplace where the ashes can be stored. Providing a proper depth ensures that smoke will not The outer hearth may be made of any noncombus- discolor the front face (breast) of the fireplace. With tible material. The material is usually selected to blend an opening of 36" × 26" (900 × 650 mm), a depth of 20" with other interior design features and may be brick, (500 mm) should be provided for a single-face fire- tile, marble, or stone. The outer hearth protects the place. Table 40-2 lists recommended fireplace opening- combustible floor around the fireplace. to-depth proportions. Above the fireplace opening is a lintel. The lintel is The hearth is the floor of the firebox and con- a reinforced masonry or steel angle that supports the sists of an inner and outer hearth. The inner hearth masonry above the fireplace face. The minimum required is the floor of the firebox. The hearth is made of bearing length for the lintel at each end of the fireplace is fire-resistant brick and holds the burning fuel. The 4" (100 mm). The throat of a fireplace is the opening at structural portion of the hearth must be made of 4" the top of the firebox that opens into the chimney. The (100 mm) minimum reinforced masonry or concrete, throat must be at least 8" (203 mm) above the fireplace but the portion that extends in front of the fireplace opening and must be a minimum of 4" (100 mm) in can be a minimum of 2" (50 mm) thick. The hearth depth. The cross-sectional area of the passageway above is required to extend 16" (400 mm) in front of the the firebox, including the throat, damper, and smoke fireplace opening and 8" (200 mm) beyond each side chamber, can’t be less than the cross-sectional area of the fireplace. If the size of the fireplace opening is of the flue. The throat should be closable when the
Chapter 40: Fireplace Construction and Layout 917 General Code Requirements ITEM LETTER UNIFORM BUILDING CODE* 1997 Hearth Slab Thickness A 4” Hearth Slab Width B 8” Fireplace opg. ⬍ 6 sq. ft. (Each side of opening) 12” Fireplace opg. ⱖ 6 sq. ft. Hearth Slab Length C 16” Fireplace opg. ⬍ 6 sq. ft. (Front of opening) 20” Fireplace opg. ⱖ 6 sq. ft. Hearth Slab Reinforcing D Reinforced to carry its own weight and all imposed loads. Thickness of Wall or Firebox E 10” common brick or 8” where a fireback lining is used. Jts. in fireback 1/4” max. Distance from Top of Opening to Throat F 6” Smoke Chamber Edge of Shelf G Rear Wall—Thickness 6” Front & Side Wall—Thickness 8” Chimney H Four #4 full length bars for chimney up to 40” wide. Add two #4 bars Vertical Reinforcing for each additional 40” or fraction of width or each additional flue. Horizontal Reinforcing J 1/4” ties at 18” and two ties at each bend in vertical steel. Bond Beams K No specified requirements. Fireplace Lintel L Noncombustible material. Walls with Flue Lining M Solid masonry units or hollow masonry units grouted solid with at least 4” nominal thickness. Walls with Unlined Flue N 8” solid masonry. Distance between Adjacent Flues O 4” including flue liner. Effective Flue Area P See Figure 40–6. (Based on Area of Fireplace Opening) Verify with local code. Clearances R 1” when outside of wall or 1/2” gypsum board. Wood Frame 2” when entirely within structure. Combustible Material 6” min. to fireplace opening. Combustible material within 12” (305 mm) of the fireplace opening can’t extend more than 1/8” for each inch (3/25 mm) distance from the opening. Above Roof 2’ at 10’ Anchorage S Strap 3/16” ⫻ 1” Number 2 Embedment into Chimney 12” hooked around outer bar w/6” ext. Fasten to 4 joists Bolts Two 1/2” dia. Footing T Thickness 12” min. Width 6” each side of fireplace wall. Outside Air Intake U Optional Glass Screen Door Optional FIGURE 405A General code requirements for fireplace and chimney construction. The letters in the second column will be helpful in locating specific items in Figure 40-5B.
918 Architectural Drafting and Design E BRICK BLOCK 10'-0' MIN. CLEARANCE L MORTAR OR MASONRY CAP R 2'-0" MIN. 8" WIDTH OF B K BOND BEAM FIREPLACE OPENING 10'-0' MIN. EFFECTIVE FLASHING P CLEARANCE FLUE AREA MORTAR CAP HORIZONTAL R MIN. 2'-0" J BOND BEAM K 4" CMU FLASHING ANCHORAGE EFFECTIVE S P FLUE LINING FLUE AREA 6" MIN. HORIZONTAL J REINFORCING BOND BEAM K TIES BOND BEAM WALL THICKNESS K M R PARGE w/ MORTAR ANCHOR STRAP 1 1/2" MIN. N R S FLUE LINER GROUT BTWN. 4" CMU & CLAY VERTICAL 4" FLUE LINING H REINFORCING MIN. 21" MINIMUM SMOKE THERMAL DISTANCE 8" . 8" G IN CHAMBER SMOKE CHAMBER M G MIN. F VERT. REINF. H 20" LAP IF F SPLICED TO FTG. DOWELS LINTEL L HEARTH L 32" EXTENSION FIREBOX WALL FIREBOX WALL 20" C E E C THICKNESS THICKNESS MIN. HEARTH SLAB HEARTH SLAB A A THICKNESS THICKNESS NATURAL GRADE BARS IN CONCRETE OPTIONAL FOOTING FOOTING T DEPTH CLEAN OUT HEARTH SLAB D REINFORCEMENT OPTIONAL ASH DUMP 4" (100mm) MIN. FOOTING WIDTH T T THICK HEARTH 6" AROUND FREE STANDING FIREPLACE BRICK FIREPLACE & CHIMNEY BRICK FIREPLACE / BLOCK CHIMNEY FIGURE 405B Brick fireplace and chimney components. The circled letters refer to item references in Figure 40-5A. fireplace is not in use. The flow of air through the fire- place throat is controlled by a damper. The damper Chimney Terms must be made of ferrous metal that extends the full The smoke chamber acts as a funnel between the fire- width of the throat to prevent heat from escaping up box and the chimney. The shape of the smoke chamber the chimney when the fireplace is not in use. When should be symmetrical so that the chimney draft pulls fuel is being burned in the firebox, the damper can be evenly and creates an even fire in the firebox. The smoke opened from inside the room that contains the fireplace chamber should be centered under the flue in the to allow smoke from the firebox into the smoke cham- chimney and directly above the firebox. The overall ber of the chimney. size of the smoke chamber is regulated by the IRC.
Chapter 40: Fireplace Construction and Layout 919 Width of Height of Depth of Opening (W) Opening (H) Opening (D) FIREPLACE TYPE (IN.) (MM) (IN.) (MM) (IN.) (MM) Single face 28 700 24 600 20 500 30 760 24 600 20 500 30 760 26 660 20 500 36 900 26 660 20 500 36 900 28 700 22 560 40 1000 28 700 22 560 48 1200 32 800 25 635 Two faces 34 865 27 685 23 585 adjacent ”L” 39 990 27 685 23 585 or corner type 46 1170 27 685 23 585 52 1320 30 760 27 635 Two faces* 32 800 21 530 30 760 opposite 35 890 21 530 30 760 look-through 42 1070 21 530 30 760 48 1200 21 530 34 865 Three face* 39 990 21 530 30 760 2 long, 1 short 46 1170 21 530 30 760 3-way opening 52 1320 21 530 34 865 Three face* 43 1090 27 685 23 585 1 long, 2 short 50 1270 27 685 23 585 3-way opening 56 1420 30 760 27 686 *Fireplaces open on more than front and one end are not recommended. TABLE 402 Guide for Fireplace Opening-to-Depth Proportions The inside height of the chamber can’t be greater than The chimney is the upper extension of the fireplace the inside width of the fireplace opening. The walls of the and is built to carry off the smoke from the fire. The smoke chamber must be made of solid masonry units, main components of the chimney are the flue, lining, stone, concrete, or hollow masonry units that have been anchors, cap, and spark arrester. The wall thickness filled with grout. The material is corbelled to form the of the chimney will be determined by the type of flue tapered shape, but the IRC requires that the interior construction. Masonry chimneys are not allowed to surface of the masonry units should not be exposed change in size or shape within 6" (150 mm) above or to the smoke chamber. The walls of the smoke cham- below any combustible floor, ceiling, or roof compo- ber can’t be greater than 30° when formed from cor- nent penetrated by the chimney. Figure 40-5A shows belled masonry units, but can be inclined up to 45° the minimum wall thickness for chimneys. if prefabricated linings are used. If the walls of the The flue is the opening inside the chimney that chamber are made with a lining of 2" (50 mm) fire- allows smoke and combustion gases to pass from the brick or of 5/8" (16 mm) vitrified clay, each of the four firebox away from the structure. A flue may be con- chamber walls must have a minimum thickness of 6" structed of normal masonry products or may be covered (150 mm), including the liner. If no lining is provided, with a flue liner. The size of the flue must be propor- the four chamber walls must each be a minimum of 8" tional to the size of the firebox opening and the number (200 mm) thick. A smoke shelf is located at the bottom of open faces of the fireplace. A flue that is too small will of the smoke chamber behind the damper. The smoke not allow the fire to burn well and will cause smoke to shelf prevents downdrafts from the chimney entering exit through the front of the firebox. A flue that is too the firebox. large for the firebox will cause too great a draft through
920 Architectural Drafting and Design 3000 2800 2600 2400 MIN. CROSS-SECTIONAL AREA (SQ. IN.) 224 269 2200 2000 187 214 1800 1600 140 168 1400 1200 110 124 1000 76 91 800 70 82 600 53 58 400 32 37 200 RECTANGULAR OPENING AREA 13 14 15 16 17 18 19 20 21 22 23 24 25 SQUARE OR FIREPLACE (SQ. IN.) ROUND HEIGHT, MEASURED FROM FLOOR FLUES FLUES OF COMBUSTION CHAMBER TO TOP OF FLUE (FT.) FOR SI: 1 foot = 304.8 mm, 1 square inch = 645.16 mm2. FIGURE 406 Flue sizes for masonry chimneys based on the IRC. Courtesy 2009 International Residential Code, Copyright © 2009, Washington, DC. International Code Council. Reproduced with permission. All rights reserved. www.iccsafe.org. the house as the fire draws its combustion air. Flue sizes The masonry cap is built so that openings allow for the are generally required to equal either 1/8 or 1/10 of the prevailing wind to blow through the hood and create fireplace opening. Figure 40-6 shows required flue sizes a draft in the flue. The metal hood can be rotated by based on the IRC. Figure 40-7 shows recommended wind pressure to keep the opening of the hood down- areas for residential fireplaces based on the size and wind and thus prevent rain or snow from entering the number of openings. flue. A spark arrester is a screen placed at the top of A chimney liner is usually built of fire clay or terra- the flue inside the hood to prevent combustibles from cotta. The liner is built into the chimney to provide leaving the flue. a smooth surface to the flue wall and to reduce the width of the chimney wall. The smooth surface of the Chimney Reinforcement liner will help reduce the buildup of soot, which could In areas subject to seismic damage, a minimum of cause a chimney fire. The chimney cap is the sloping four vertical reinforcing bars 1/2" (13 mm) in diam- surface on the top of the chimney. The slope pre- eter (#4) must be used in the chimney, extending vents rain from collecting on the top of the chimney. from the foundation up to the top of the chimney. The flue normally projects 2" to 3" (50 to 75 mm) These vertical bars are supported at 18" (450 mm) above the cap so that water will not run down the intervals with a 1/4" (6 mm) horizontal rebar. Two flue. The chimney hood is a covering that may be additional #4 bars are required for each additional placed over the flue for protection from the elements. 40" (1000 mm) of width, or fraction thereof, or for The hood can be made of either masonry or metal. each additional flue that is added to the chimney.
Chapter 40: Fireplace Construction and Layout 921 AREA OF FIRE- FLUE SIZE WIDTH OF HEIGHT OF DEPTH OF PLACE OPENING REQUIRED AT 1/10 FLUE SIZE OPENING OPENING OPENING FOR FLUE AREA OF REQUIRED AT 1/8 TYPE OF W H D DETERMINATION FIREPLACE AREA OF FIREPLACE IN. IN. IN. SQ IN. OPENING FIREPLACE OPENING 28 24 20 672 8 1/2 ⫻ 13 8 1/2 ⫻ 17 30 24 20 720 8 1/2 ⫻ 17 13” round 30 26 20 780 8 1/2 ⫻ 17 10 ⫻ 18 36 26 20 936 10 ⫻ 18 13 ⫻ 17 36 28 22 1008 10 ⫻ 18 10 ⫻ 21 40 28 22 1120 10 ⫻ 18 10 ⫻ 21 48 32 25 1536 13 ⫻ 21 10 ⫻ 21 60 32 25 1920 17 ⫻ 21 21 ⫻ 21 34 27 23 1107 10 ⫻ 18 10 ⫻ 21 39 27 23 1223 10 ⫻ 21 13 ⫻ 21 46 27 23 1388 10 ⫻ 21 13 ⫻ 21 52 30 27 1884 13 ⫻ 21 17 ⫻ 21 64 30 27 2085 17 ⫻ 21 21 ⫻ 21 32 21 30 1344 13 ⫻ 17 or 10 ⫻ 21 17 ⫻ 17 or 13 ⫻ 21 35 21 30 1470 17 ⫻ 17 or 13 ⫻ 21 17 ⫻ 21 42 21 30 1764 17 ⫻ 21 17 ⫻ 21 48 21 34 2016 17 ⫻ 21 21 ⫻ 21 39 21 30 1638 13 ⫻ 21 or 17 ⫻ 17 17 ⫻ 21 46 21 30 1932 17 ⫻ 21 21 ⫻ 21 52 21 34 2184 17 ⫻ 21 21 ⫻ 21 43 27 23 1782 13 ⫻ 21 or 17 ⫻ 17 17 ⫻ 21 50 27 23 1971 17 ⫻ 21 17 ⫻ 21 56 30 27 2490 21 ⫻ 21 21 ⫻ 21 or 68 30 27 2850 13 ⫻ 21 & 䊱 2—1 0 ⫻ 21 䊱 10 ⫻ 21 2—1 3 ⫻ 21 or 2—1 7 ⫻ 17 or 䊱 10 ⫻ 18 & 17 ⫻ 21 䊱 Rather than using two flue liners in chimney, the flue is often left unlined with 8˝ masonry walls. Unlined flues must have a minimum area of 1/8 fireplace opening. FIGURE 407 Recommended flue areas for residential fireplaces. Two #4 rebar are also installed when the vertical steel DRAWING THE FIREPLACE SECTION is bent for a change in chimney width. In addition to the reinforcement in the chimney, the chimney must The section for a masonry fireplace can be a valuable part be attached to the structure in some seismic areas. of the working drawings. Although a fireplace drawing This is done with steel anchors that connect the is required by most building departments when a home fireplace to the framing members at each floor and has a masonry fireplace and chimney, a drafter may not ceiling level that is more than 6' (1800 mm) above be required to draw a fireplace section. Because of the the ground. Two 3/16" × 1" (5 × 25 mm) steel straps similarities of fireplace design, a fireplace drawing is must be embedded 12" (300 mm) minimum into the often kept on file as a stock detail at many offices. When chimney, and they must be hooked around the outer a house that has a fireplace is being drawn, the drafter steel rebar and extend 6" (150 mm) beyond the needs only to get the stock detail from a file, make the bend. The straps must attach to four floor or ceiling needed copies, and attach them to the prints of the plans. joists with two 1/2" (13 mm) bolts. These straps can If the drafter is using AutoCAD, the stock drawing can be omitted if the chimney is built completely within be inserted into the working drawings. A stock detail can the exterior walls. be seen at the end of the chapter.
922 GOING GREEN Goals of an Energy-Efficient Fireplace INTRODUCTION expelled up the chimney after combustion. As the air is Heating and air quality are major considerations in gaining expelled after combustion, new air must be drawn into LEED credits. A standard fireplace will provide very little the fire. If the air for combustion is taken from the room assistance in heating a home or in gaining LEED credits being heated, a draft will be created. To reduce drafts in the categories of Indoor Environmental Quality or and maximize the heat produced by the fire, combustion Energy Atmosphere. To greatly increase the efficiency of air must be taken from an outside source or from spaces a masonry fireplace, add glass doors, ductwork that will in the residence that are ventilated with outside air such circulate the heated air through the lower portion of the as non-mechanically-ventilated crawl or attic spaces. The chimney, and mechanical blowers. Using a UL-approved restrictions by the IRC specify that the exterior air intake cast-iron stove or heating unit will add to the efficiency can’t be located in a basement or garage, and the air and may qualify for LEED credits. Materials listed in CSI intake can’t be placed at an elevation higher than the Division 10.35 can be used to provide supplemental heat firebox. When the floor plan was completed, a note was to a residence. The efficiency of the heating unit will also placed on the plan reading: depend on the choice of fuel. Common fuels include wood, gas, and pellets. Provide a Screened, Closable Vent Within 24" Of the Firebox. Choosing Fuels Providing the note on the floor plan will help ensure Burning wood to produce heat creates significant pollution; that a draft is not created. As the fireplace section emissions of particulates, carbon monoxide, VOCs, and is drawn, the vent for air intake should be indicated. methane are significantly greater from wood stoves than The vent should be placed on an exterior wall or from any other common heating fuel. If sustainable wood in the back of the fireplace in a position that is high is locally available, using it as a fuel has no net impact on enough above the ground so that it will not be blocked global warming. Burning wood from sustainable forest by snow. Combustion kits are available that can be compensates for the carbon emissions caused from installed in the duct, to heat the outside air before it combustion. If wood is burned in an efficient cast-iron stove enters the firebox. Another alternative to drawing air or fireplace that minimizes pollution, it can be a good fuel from the outside is to draw combustion air from the choice. Products such as pellets or natural gas have superior cold-air return ducts of the heating system. The HVAC burning efficiencies and reduced particulate emissions in contractor can calculate the needed size and provide comparison to even the best wood stoves. Multi-fuel stoves a duct that takes the necessary cool air from inside the have the capacity to efficiently burn pellets or other solid home to supply the fireplace. fuels such as wood, corn, or coal. However, combustion in interior spaces, particularly in a tight house, can be an Using the Heated Air Efficiently indoor air-quality concern due to leakage of flue gases and Once the fire has heated the air in the firebox, that air particulates. New wood stoves are much more efficient than must be used efficiently to heat the structure. Chapter 12 old ones, but pellet stoves are less polluting than even the introduced passive solar heating and the use of a best EPA-certified wood stoves. masonry mass to store heat. A masonry fireplace and chimney will provide mass to absorb, store, and radiate Providing Air Supply the heat back into the room long after the fire is out. In addition to adding charm and elegance to a room, a When a fireplace is built on an outer wall, the mass of fireplace also needs to be functional. No matter what the the fireplace is often outside the structure, to increase material is, consideration must be given to the air that the usable floor space. With the chimney outside the will be used by the fireplace. Three points to consider are structure, the interior face of the fireplace is the only how air will be supplied to the fire, how to use the heated surface that radiates heat back into the room. The air created by the fire, and how to minimize heated air amount of heat radiated into a room is increased as escaping through the chimney. more of the fireplace and chimney mass is located inside Introduced in Chapter 12 and Chapter 27, newer the structure. Placing the fireplace and chimney totally construction methods can greatly reduce the amount of within a structure will allow all surfaces of the masonry air that enters the structure. When a fireplace is added to to radiate heat into the structure. a relatively airtight residence, the fireplace can actually Altering the shape of the firebox will also increase cool a room if proper precautions are not taken. Air must the amount of air radiated back to the room. Table 40-1 be provided to the fireplace for combustion, and air is shows common sizes of fireplace openings. Increasing
923 GOING GREEN Goals of an Energy-Efficient Fireplace (Continued) the width and height of the opening and decreasing the depth of the fireplace will increase the amount of DECREASED 20" heat in the room. This altered firebox shape is based on DEPTH 12" MIN. the Rumford design that was popular through the mid- 1800s. It has been reinvented and has become popular in many areas, and is now permitted by the IRC. Increasing the length of the sidewalls and decreasing the length INCREASED ANGLE of the rear walls will also increase the heat returned to the room. Figure 40-8 shows the difference between a Rumford-type firebox and traditional designs. A third method of increasing the heat returned to the room is a mechanical blower. Decreasing Chimney Heat Loss The traditional means of reducing heat loss up the chimney has been a damper. The damper is opened while the fire is burning and closed when the fire is out. INCREASED HEIGHT Because the damper is not airtight, warm air from the 32" TYP. room will rise and be drawn up the chimney. As the air in the chimney cools, it will start a reverse current, drawing cold air into the heated room. Placing a chimney on an outer wall will increase this tendency, because the chimney will be cooler. In very cold climates, the reverse RUMFORD FIREBOX TYPICAL FIREBOX convection current can be reduced by an additional damper at the top of the chimney. FIGURE 408 Comparison of a Rumford-style firebox and traditional construction. The Rumford style, popular through the mid-1800s, has been reinvented to increase the amount of heated air that is returned to the room containing the fireplace. If you are required to draw a fireplace section, a print STEP 3 Lay out the foundation for the fireplace. The of the floor plans will be needed to help determine wall footing must be 6" (150 mm) wider on each side locations and the size of the fireplace. As the drawing than the fireplace and 12" (300 mm) deep. for the fireplace is started, use construction lines. See STEP 4 Lay out the hearth to be 16" (400 mm) in front Figure 40-9 for Step 1 through Step 4. of the fireplace. The hearth will vary in thickness, depending on the type of finishing material used. If the fireplace is being drawn for a house with a wood Layout of the Fireplace floor, the hearth will require a 4" (100 mm) mini- mum concrete slab projecting from the fireplace base STEP 1 Lay out the width of the fireplace: 20" (500 mm) to support the finished hearth. for the firebox and 8" (200 mm) for the rear wall. See Figure 40-10 for Step 5 through Step 8. STEP 2Lay out all walls, floors, and ceilings that are near the fireplace. Be sure to maintain the required STEP 5 Lay out the firebox. Assume that a 36" × 26" × 20" minimum distance from the masonry to the wood as (900 × 650 × 500 mm) firebox will be used. See determined by the code in your area. Figure 40-11 for guidelines for laying out the firebox.
924 Architectural Drafting and Design STEP 8 STEP 2 STEP 7 STEP 2 STEP 1 STEP 6 (STEP 6 REQUIRES NO DRAWING. SEE FIGURE 40.12 TO DETERMINE THE STEP 5 FLUE SIZE.) STEP 4 STEP 2 STEP 3 FIGURE 409 Fireplace layout using construction lines. FIGURE 4010 Layout of the firebox and flue using construc- tion lines. STEP 6 Determine the size of flue required. A 36" × 26" (900 × 650 mm) opening has an area of 936 sq in. 60˚ 4" MIN. W/ LINER 100 mm By examining Figure 40-12 you can see that a flue with an area of 91 sq in. is required. The flue walls 4" can be constructed using either 8" (200 mm) of 100 mm 200 mm masonry or 4" (100 mm) of masonry and a clay flue liner. If a liner is used, a 13" (325 mm) round liner 8" is the minimum size required. STEP 7 Lay out the flue with a liner. Draw the inte- 4" FIREBRICK 4" rior face of the liner. The thickness will be shown 100 mm 26" TYP. 650 mm 100 mm later. STEP 8 Determine the height of the chimney. The IRC 20" MIN. 4" 500 mm 100 mm requires the chimney to project 2' (600 mm) mini- mum above any construction within 10' (3000 mm) of the chimney (see Figure 40-13). FIGURE 4011 Minimum sizes required for firebox layout.
Chapter 40: Fireplace Construction and Layout 925 48 46 21 1 :1 "x FL 44 U E 69 21 17 " SI HEIGHT OF FIREPLACE OPENING (INCHES) "x 42 (2 13 Z E Q. I 21 "x S "( 40 17 21 22 "x 1 0" " (1 N. 3 38 ) SQ 1 0" 1 73 2 7" x1 1/ .I SQ ( N. x2 1 1 8" ( 36 1: 71 ) . IN 1" ) 13 " O 112 SQ 13 TI .) (1 3 RA 4 34 "x . 3/ RO SQ IN 8 TH 81 1 17 SQ .) 1: UN ID . IN 32 /2" "( W . IN D( 13 .) TO x1 . 4S ) 91 30 T H 7" Q. SQ G 81 EI (8 7 IN 28 (H . IN .) ( 69 /2 " . I N . ) 2 S 1: .) Q. SQ x1 26 I N. 3" ) 24 24 28 32 38 40 44 48 52 56 60 64 68 72 WIDTH OF FIREPLACE OPENING (INCHES) GRAPH TO DETERMINE THE PROPER FLUE SIZE FOR A SINGLE-FACE FIREPLACE, BY MATCHING THE WIDTH AND HEIGHT OF THE FIREPLACE OPENING, THE MINIMUM FLUE SIZE CAN BE DETERMINED. ONCE THE MINIMUM FLUE SIZE HAS BEEN DETERMINED, THE CHIMNEY SIZE CAN BE DETERMINED. Nominal Actual Outside Effective Max. Area of Minimum Outside Dimension of Dimensions of Flue Fireplace Dimension of Flue Lining Flue Lining Area Opening Chimney 8 1/2" Round 8 1/2" Round 39 sq. in. 390 sq. in. 17" x 17" 8 1/2" x 13" oval 8 1/2" x 12 3/4" 69 sq. in. 690 sq. in. 17" x 21" 8 1/2" x 17" oval 8 1/2" x 16 3/4" 87 sq. in. 870 sq. in. 17" x 25" 13" Round 12 3/4" Round 91 sq. in. 1092 sq. in. 21" x 21" 10" x 18" oval 10" x 17 3/4" 112 sq. in. 1120 sq. in. 19" x 26" 10" x 21" oval 10" x 21" 138 sq. in. 1380 sq. in. 19" x 30" 13" x 17" oval 12 3/4" x 16 3/4" 134 sq. in. 1340 sq. in. 21" x 25" 13" x 21" oval 12 3/4" x 21" 173 sq. in. 1730 sq. in. 21" x 30" 17" x 17" oval 16 3/4" x 16 3/4" 171 sq. in. 1710 sq. in. 25" x 25" 17" x 21" oval 16 3/4" x 21" 223 sq. in. 2230 sq. in. 25" x 30" 21" x 21" oval 21" x 21" 269 sq. in. 2690 sq. in. 30" x 30" FIGURE 4012 Common flue and chimney sizes based on the area of the fire- place opening. 10' - 0" Drawing with Finished-Quality Lines STEP 9 Use bold lines to outline all framing materials, as shown in Figure 40-14. MIN. 2'-0" STEP 10 Use bold lines to outline the masonry, flue liner, and hearth. STEP 11 Use thin lines at a 45° angle to crosshatch the masonry. STEP 12 Crosshatch the firebrick with lines at a 45° angle so that a grid is created (Figure 40-15). STEP 13 Draw all reinforcing steel with bold lines. Check local building codes to determine what steel will be required. FIGURE 4013 The chimney is required to extend 2' (600 mm) above any part of the structure that is within 10’ (3000 mm). STEP 14 Draw the lintel with a very bold line.
926 Architectural Drafting and Design STEP 10 STEP 9 STEP 11 STEP 9 STEP 12 FIGURE 4014 Draw all framing members with finished-quality FIGURE 4015 Darken all masonry materials. lines. STEP 15Draw the damper with a very bold line SECTION—MASONRY (Figure 40-16). FIREPLACE CHECKLIST Dimension the drawing. Items that must be STEP 16 Plot this section and any required details dimensioned include the following: using an appropriate scale on size D material and place A. Height above roof. with other sections. Use stock details from Chapter 38 to complete the B. Width of hearth. section showing. C. Width and height of firebox. D. Width and depth of footings. Plot E. Wood-to-masonry clearance. ❑ Assume a scale 3/8" = 1'−0" minimum unless your STEP 17 Place notes on the drawing using Figure 40-17 as instructor provides other instructions. a guide. Notes will vary, depending on the code that you follow and the structural material that has been ❑ Text: Assume all text to be 1/8" high, neatly aligned specified on the floor, framing, and foundation plans. in columns.
Chapter 40: Fireplace Construction and Layout 927 2" MORTAR CAP CHIMNEY TO EXTEND 2'-0" ABOVE HIGHEST (2) #4Ø BOND BM. POINT OF BUILDING WITHIN 10'-0" 26 GA. FLASH. STD. TRUSSES @ 24" O.C. STEP 13 3/16" X 1" STRAP OVER 4 TRUSSES MIN. W/ (2) 1/2" DIA. (4) #4Ø/40" WIDTH LAGS EA. END W/ (2) #4 EA. ADD. 40" / FLUE. 1" MIN. CLR. # 4Ø @ 18" O.C. MAX. (2) 3/16" X 1" STRAPS EMBEDDED 12" MIN. INTO CHIMNEY & CLAY FLUE LINER STEP 13 HOOKED AROUND OUTER BAR W/ 6" MIN. BEND. FASTEN TO 4 JST. MIN W/ (2) 1/2" M.B MIN. SOLID BLK. FOR (2) #4 TIES @ EA. ANCHORAGE FLOOR, CEIL, ROOF 4 X 12 HDR. & EA. BEND IN VERT. REBAR. STEP 15 #4 TIES @ 18" O.C. 21" MINIMUM 8 MI " PARGED SMOKE 8" MIN. N. SHELF STEP 14 C. I. DAMPER FIREBRICK LINER 4"X 3"X 3/16" LINTEL 26" 16" 20" 8" MIN. STEP 13 MIN. MIN. C. T. HEARTH 2"MIN. CLR. FIGURE 4016 Draw all reinforcing steel. 1'-0" 3" 4" MIN. THICK ❑ Titles: Assume to be 1/4" high text minimum. HEARTH 8" 6" (4) #4 EA. WAY ❑ Leader length/Leader location: Center of top line on 3'-8" left/center of bottom line on right. FIREPLACE SECTION ❑ Insert drawings into a drawing sheet with a com- 1/2" = 1' - 0" pleted title block. FIGURE 4017 Place the notes and dimensions. ❑ Freeze viewports. Drawing ❑ Show required beams and girders for construction ❑ Show the required material to construct the fireplace of roof, walls, and floor systems. and chimney including: ❑ Spark arresters or chimney caps. ❑ Coordination with floor plan representation. ❑ Flue lines and chimney materials. ❑ Wall construction surrounding the chimney. ❑ Chimney reinforcement. ❑ Floor/foundation support that matches the foun- ❑ Headers, required metal hangers, and required dation plan. blocking.
928 Architectural Drafting and Design ❑ Firebox/combustion chamber construction. ❑ Smoke shelf, damper, lintel, firebrick. ❑ Hearth including ash dump, and cleanout. STEP 1 STEP 2 Annotation ❑ Specify all materials including: STEP 2 ❑ Spark arresters or chimney caps. STEP 4 STEP 1 ❑ Flue lines and chimney materials. STEP 3 ❑ Chimney reinforcement. ❑ Headers, required metal hangers. FIGURE 4018 Fireplace elevation layout. ❑ Firebox/combustion chamber materials. ❑ Smoke shelf, damper, lintel, firebrick thickness. ❑ Hearth material, ash dump size, and cleanout size. Elevation Layout STEP 1 Lay out the size of the wall that will contain the Dimensions fireplace. ❑ Floor to ceiling heights. STEP 2 Lay out the width of the chimney. ❑ Firebox opening height. STEP 3 Lay out the height and width of the hearth if a raised hearth is to be used. ❑ Firebox depth. STEP 4 Lay out the fireplace opening. ❑ Hearth extension in front of firebox. ❑ Height of hearth above the finish floor. ❑ Thickness of hearth is cantilevered. Finished-Quality Lines ❑ Throat clearance. Usually the designer will provide the drafter with a rough sketch similar to Figure 40-19 to describe the ❑ Chimney height above roof 10' / 2' minimum. finishing materials on the face of the fireplace. By using ❑ 2" clearance of chimney/wood framing at roof/wall this sketch and the methods described in Chapter 24, and wood floor assemblies. the fireplace elevation can be drawn (see Figure 40-20). ❑ Foundation size/depth and 6" minimum extension Once the finishing materials have been drawn, the eleva- beyond chimney. tion can be lettered and dimensioned as in Figure 40-21. Notes will need to be placed on the drawing to describe all materials. Dimensions will be required to describe: FIREPLACE ELEVATIONS 1. Room height. The fireplace elevation is the drawing of the fire- place as viewed from inside the home. Fireplace 2. Hearth height. elevations typically show the size of the firebox and 3. Fireplace opening height and width. the material that will be used to decorate the face of 4. Mantel height. the fireplace. Fireplace elevations can be drawn by using the following steps. See Figure 40-18 for Step 1 through Step 4.
Chapter 40: Fireplace Construction and Layout 929 FIGURE 4019 The drafter can often use the designer’s preliminary sketch as a guide when drawing the finishing materials for a fireplace elevation. RECESS THIS AREA 8" 2'-0" 4" MIN. 3'-0" 1'-0" MIRROR BY OWNER 4 X 12 OAK MANTEL 1'-0" OPEN TO DINING ROOM 4'-6" 3'-6" 2'-2" 3'-0" LINE OF HEARTH FIGURE 4020 Drawing the elevation with finished line USED BRICK JUMBO PAVERS ON EDGE quality. LIVING ROOM 1/2" 1'-0" FIGURE 4021 Lettering and dimensions for a fireplace elevation.
930 Architectural Drafting and Design CADD APPLICATIONS Drawing Fireplace Sections and Elevations with CADD INTRODUCTION be used to organize materials. Once all objects have been By following the steps that were provided for drawing assigned to the desired layers, dimensions and annotation using manual methods, a fireplace section can be drawn can be assigned using the guidelines in Step 16 and Step 17. with AutoCAD. Start by placing the lines required in Step 1 In many cases the architectural firm draws a number of through Step 8 on the DETL OUTL layer. Once the major standard fireplace sections and details similar to Figure 40-22. components have been outlined, the PROPERTIES command These typical sections are then saved in the CADD symbols can be used to assign the desired line weight and color, library and called up when necessary to insert on a drawing. and to place objects on the desired layer. Layers such as The standard sections may be completely dimensioned and DETL MBND (material beyond cutting plane), DETL MCUT noted, or the dimensions and specific notes may be added (material cut by the cutting plane), and DETL PATT can after the section is brought into the drawing. FIREPLACE ELEVATIONS CLAY FLUE LINER Drawing fireplace elevations with AutoCAD is easy because 2" MORTAR CAP a fireplace elevation is normally either a fireplace box and a * CHIMNEY TO EXTEND 2'-0" ABOVE HIGHEST POINT OF BUILDING surrounding mantel, or a fireplace box and a masonry wall. WITHIN 10'-0" METAL FLASHING In either case the job is simple. If you are drawing fireplace elevations with a surrounding mantel, draw a few standard CRICKET applications and add one of them to the drawing at any SEE PLAN FOR time. Figure 40-23 shows a standard mantel in a fireplace SIZE & SPACING elevation. With most CADD programs, these symbols are REINFORCING (SEE NOTE BELOW) TYPICAL ANCHORAGE. dragged onto the drawing, and the computer gives you SEE ATTACHED NOTE. a chance to scale the display up or down. This provides SEE PLAN FOR HEADER maximum flexibility for inserting the drawing. Once the MANTEL - VERIFY STYLE & FINISH w/ OWNER standard mantel has been added to the drawing, it can be increased or decreased in size with commands such as SCALE, TRIM, or STRETCH. If the fireplace elevation is a masonry wall, all you do is define the area with lines and PARGED SMOKE SHELF 4"X3"X 1/4" add elevation symbols such as stone or brick. ■ STEEL LINTEL 26" CAST IRON DAMPER 8" 16" MIN. TILE OR BRICK FIREBRICK LINER HEARTH (VERIFY) 2" WIDE OAK TRIM W/ DEC CORNER SQUARES 4" PRECAST HEARTH OAK CROWN MOLDING W/ #3 BARS @ 9" O.C. 12" EA. WAY. VINYL S.H. 6" 8" WINDOWS '-0"" 3'-0 '-0 3'-8" MIRROR W/ 3 OAK TRIM REINFORCING: 9'-0" ( SEE 2003 I.R.C. R1003.1) -VERTICAL: A MINIMUM OF (4) #4 FULL LENGTH BARS FOR 5'-0" CHIMNEYS UP TO 40". (2) ADDITIONAL BARS FOR EA. ADDITIONAL 40" ( OR FRACTION) OF WIDTH. -HORIZONTAL: FLUSH TILE CERAMIC TILE 1/4" TIES @ 18" o.c. w/ (2) TIES @ EA. BEND IN VERT. BARS. HEARTH TRIM ANCHORAGE: 8" HIGH 2'-8" CAMBRIDGE DVL DIRECT (2) 3/16" X 1" STEEL STRAP EMBEDDED INTO CHIMNEY 12" MIN. VENT FIREPLACE INSERT BUILT-UP HOOK AROUND OUTER VERT. BARS W/ 6" HOOK. FASTEN TO OAK BASE 5'-4" BY AVALON. INSTALL VENTING FRAMING w/ (2) 1/2"¯ M.B. @ EA. STRAP. MOLDING PER MANUF. INSTRUCTIONS FIREPLACE SECTION LIVING - EAST WALL 1/2" = 1' - 0" 1/2" 1'-0" FIGURE 4022 A CADD fireplace section can be created as a FIGURE 4023 CADD representation of a fireplace with a stock detail. masonry front.
Chapter 40: Fireplace Construction and Layout 931 ADDITIONAL RESOURCES See CD for more information The following Web sites can be used as a resource to help www.rumford.com Buckley Rumford Company you keep current with changes in fireplace materials. (fireplaces) These Web site links are also provided on the Student www.centralfireplace.com Central Fireplace CD where you can select a link and go automatically to (gas fireplace) the specified Web site. www.comfortglow.com Comfort Glow Company, Product, www.hearthstonestoves.com HearthStone Address or Service www.heatilator.com Heatilator www.arcat.com ARCAT, Inc. (building prod- www.jotul.com Jøtul uct information) www.majesticproducts.com Majestic www.avalonfirestyle.com Avalon www.maconline.org Masonry Advisory Council www.gobrick.com Brick Industry Association www.vermontcastings.com Vermont Castings See CD for more Fireplace Construction and Layout Test information QUESTIONS DIRECTIONS: Answer the questions with short, complete state- Question 40–4 What is the required flue area for a ments or drawings as needed on an 8 1/2" × 11" sheet of note- fireplace opening of 44" × 26" (1118 × 660 mm)? book paper, as follows: Question 40–5 What flues could be used for a fireplace 1. Letter your name, Chapter 40, and the date at the top of the opening of 1340 sq in. (864 514 mm2)? sheet. Question 40–6 How is masonry shown in cross section? 2. Letter the question number and provide the answer. You do not need to write out the question. Answers may Question 40–7 Why is a fireplace elevation drawn? be prepared on a word processor if course guidelines Question 40–8 Why is fireplace information often allow it. placed in stock details? Question 40–1 What purpose does a damper serve? Question 40–9 Where should chimney anchors be placed? Question 40–2 What parts does the throat connect? Question 40–10 How far should the hearth extend Question 40–3 What is the most common size for a in front of the fireplace with an opening of 7 sq ft fireplace opening? (0.65 m2)?
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