MAGNA FLOW - TECHNICAL INFORMATION - COLORCOTE

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MAGNA FLOW - TECHNICAL INFORMATION - COLORCOTE
Technical Information

Magna
Flow
Pre-painted steel with
                          ™

magnesium added
technology for superior
corrosion resistance.
colorcote.co.nz
A remarkable substrate                                                MagnaFlow is a highly durable product with improved cut edge performance
                   that heals its own cuts                                               designed to give excellent colour retention and high formability at moderate
                                                                                         cost.

                   ColorCote® MagnaFlow™ takes our standard zinc/aluminium               Technical

                   alloy-coated steel substrate to the next level with the addition of   ColorCote MagnaFlow
                                                                                         Conforms to AS/NZS2728:2013
                   magnesium. This enables the zinc to ‘flow’, which seals the cut

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                                                                                         Suitable for ISO9223:2012

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                                                                                         Corrosion resistant conversion coating.

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                                                                                         Primer                                                Gloss
                                                                                         Flexible corrosion resistant primer. Nominal film     Nominally gloss levels are 25%, measured in
                                                                                         thickness 7µ on the top side and 5µ on the reverse.   accordance with ASTM D523-14 (60 degrees).
                                                                                                                                               A range of our colours can also be supplied in
                                                                                         Finish Coat                                           a low gloss version if required.
                                                                                         Flexible exterior acrylic, polyester or modified
                                                                                                                                               Strippable Film
                                                                                         polyester coating. Nominal film thickness 18µ.
                                                                                                                                               Products can be supplied with an optional
                                                                                                                                               strippable protective film at extra cost. This material
                                                                                         Backing Coat
                                                                                                                                               has a relatively short life span when exposed to
                                                                                         Shadow Grey (standard colour) wash coat,              sunlight and weather. It should be removed either
                                                                                         5µ nominal thickness.                                 just before, or immediately after installation.
                                                                                                                                               If stored indoors strippable film should be removed
                                                                                                                                               within 12 months of delivery from ColorCote.

                                                                                         Need an extra durable finish?
                                                                                         MagnaFlow PLUS (previously known as MagnaFlow X) uses exactly the same substrate but comes with a
                                                                                         more protective paint system for use in chemical or industrial environments.

                                                                                         Technical                                             Finish Coat
                            Leading         Manufactured                                 ColorCote MagnaFlow PLUS                              The exterior coat of MagnaFlow PLUS is a
                         New Zealand       and marketed in                               Conforms to AS/NZS2728:2013                           chemical resistant thermosetting water borne
                         innovation in     New Zealand for                               Suitable for ISO9223:2012                             acrylic paint system with a nominal 20µ film
                       pre-painted steel     more than                                   Atmospheric Classifications C1 – C4                   thickness. MagnaFlow PLUS is only available in a
                        and aluminium         40 years                                                                                         limited range of colours.
                                                                                         Primer
                                                                                         Flexible corrosion resistant primer on both sides.
                                                                                         Nominal film thickness 7µ on the top side and 5µ on
                                                                                         the reverse.

01   colorcote.co.nz                                                                                                                                                                            ColorCote® MagnaFlow™ Technical Information                                               02
Choose the right                                                                                                      Atmospheric environments
         roof for your                                                                                                         Usage guide

         environment

                                                                                   Whangarei

                                              Auckland
                                                                                                         Tauranga

                                              Hamilton                                                                                         Mild                                  Moderate                                              Marine                                   Severe marine                                                          Very severe
                                                                                                                                         ISO Category 1-2                           ISO Category 2                                       ISO Category 3                               ISO Category 4                                                        ISO Category 5
                                              Tokoroa
                                                                                                                                          Areas far inland                         Inland other than                                 Areas influenced by                         BEGINS between 100-400 metres             Off shore and within 100-400 metres                            Geothermal
                                                                                                                                                                                       far inland                                       coastal salts                           from the coast. May extend inland           from the coast. May extend inland
                                                                                                                    Gisborne
                                                                                                                                                                                                                                                                                  depending on local conditions               depending on local conditions
                                              New Plymouth
                                            Ohakune                                                                               ZinaCore
                                                                                                                 Napier
                                                                                                                                                                                               MagnaFlow
                                                                                                                                                                                                                                                                               AlumiGard
                                   Blenheim
                                                                                                                                  Buildings with exposure to corrosive chemicals such as airports, gas stations, fertiliser or dairy factories may                             These are general guidelines only. Building location, design & aspect need to be taken into account.
                                                                                                                                  require the ColorCote PLUS paint system to ensure roof or cladding is better protected from chemicals in the                                 To ensure a warranty will be given, go online to colorcote.co.nz and complete a warranty enquiry form.
                         Nelson
                                                                                                                                  environment. Please contact ColorCote for a recommendation if you are unsure which paint system is required.

                           Westport                                                         Wellington                         MagnaFlow performance testing                                                                                                                          The magic of magnesium                                        Warranty terms
                                                                                                                                       Scratch resistance                                   Tested under New Zealand’s most demanding                                                 All steel roofs are susceptible to the elements               Depending on the environment, Pacific
                                                                                                                                       Good scratch resistance. Testing includes            environmental conditions.                                                                 along cut edges however the addition of                       Coilcoaters offers warranties of differing
                                                                                                                                       needle scratch test – no marking of paint            Results from lab tests are backed up with ongoing                                         magnesium to the standard zinc/aluminium                      lengths on MagnaFlow for residential buildings.
                                                                                                                                       surface when a needle with a 2kg weight              testing in New Zealand’s environmental conditions.                                        alloy in Magnaflow provides superior corrosion
                                                                             Christchurch                                                                                                                                                                                                                                                                                                          Environment (ISO CAT)
                                                                                                                                       attached is drawn across. ASTM D5178-13.             Test sites are in Penrose, Auckland and Muriwai Beach,                                    resistance in this area. As time goes on it allows
                                                                   Mt Hutt                                                                                                                                                                                                                                                                                                                        1-3       4         5
                                                                                                                                                                                            northwest of Auckland, providing real world testing                                       the protective metal coating to microscopically
                                                                                                                                       Impact resistance                                    in demanding industrial & marine environments.                                            flow over the cut edge. At this point a sacrificial
                                                                                                                                                                                                                                                                                                                                                                           Paint                18 yrs    15 yrs    15 yrs*
                                                                                                                                       AS/NZS2728:2013 Table 2.2 and Appendix E.                                                                                                      anticorrosive reaction takes place and a robust                 Roofing
                                                         Timaru                                                                                                                                                                                                                       seal is created.                                                                     Perforation          30 yrs    25 yrs    15 yrs*
                                                                                                 KEY                                   No loss of paint adhesion after a test                           Salt spray
                                                                                                    Very severe marine                 piece is struck on the reverse side with                                                                                                       Exposed cut on standard zinc/aluminium coated steel
                                                                                                                                                                                                        Meets the requirements of                                                                                                                     Wall                 Paint                15 yrs    15 yrs    15 yrs*
                                                                                                    Severe marine                      a specified force, in line with the test
                                                                                                                                                                                                        AS/NZS2728:2013 Sections 2.8 and 2.10                                                                                                         cladding
                                                                                                                                       methodology described in Appendix E.                                                                                                                                                Zinc                                            Perforation          25 yrs    20 yrs    15 yrs*
                                                         Dunedin                                    Severe
                                                                                                                                                                                                                                                                                                                           Aluminium
                                                                                                                                                                                                                                                                                               Steel substrate
                                                                                                    Moderate                           Bend test                                                        Humidity resistance                                                                                                Red rust                   Guttering &          Paint                10 yrs    10 yrs    10 yrs*
                                                         Gore                                                                                                                                           Meets the requirements of                                                                                                                     Downpipes
                                                                                                    Mild                               AS/NZS2728:2013 section 2.6.1 and                                                                                                                                                                                                   Perforation          12 yrs    12 yrs    10 yrs*
                                                         Invercargill                               Geothermal                         Appendix F – No loss of paint adhesion                           AS/NZS2728:2013 Sections 2.8 and 2.9
                                                                                                                                       when bent around a diameter equal to five                                                                                                      Anticorrosive reaction of MagnaFlow                                                  Paint                10 yrs    10 yrs    10 yrs*
                                                                                                                                       times the thickness of the sheet.                                                                                                                                                                              Fascia
                                                                                                                                                                                                        QUV resistance                                                                                                     Zinc                                            Perforation          15 yrs    15 yrs    15 yrs*
                                                                                                                                                                                                        (durability of coating system)                                                                                     Aluminium
                                                                                                                                       Heat resistance                                                                                                                                         Steel substrate             Magnesium
                                                                                                                                                                                                                                                                                                                                                    * A warranty on MagnaFlow in ISO 5 is subject to prior approval by
                                                                                                                                                                                                        Meets the requirements of AS/NZS2728:2013                                                                                                     Pacific Coilcoaters. Commercial warranty details available upon request.
                                                                                                                                       Suitable for continuous service up to                                                                                                                                                                          Refer to specific warranty information for full terms and conditions,
                                                                                                                                                                                                        Section 2.8 and Table 2.4 after 4000hrs                                                                            Magnesium allows           including exclusions and minimum maintenance requirements.
         Representative of NZ environmental classification borders only. Contact ColorCote via the warranty enquiry                    100ºC. Continuous service at higher                                                                                                                                                                            Buildings close to industrial areas which are exposed to corrosive
                                                                                                                                                                                                        exposure.                                                                                                          alloy to flow over cut
         form online or by using the free ColorCote app to determine the environmental classification, recommended                     temperatures may cause some colour                                                                                                                                                  edge and provides
                                                                                                                                                                                                                                                                                                                                                      chemicals may require MagnaFlow PLUS (for added protection via a
                                                                                                                                                                                                                                                                                                                                                      chemical resistant thermosetting water borne acrylic paint system).
         product and warranty information for your specific roof or cladding project.                                                  change and damage to the paint film.                 Note: Tests are conducted on a flat panel.                                                                                     long term protection       Visit colorcote.co.nz and complete the warranty enquiry form.

03   colorcote.co.nz                                                                                                                                                                                                        ColorCote® MagnaFlow™ Technical Information   04                                                                                                 ColorCote® MagnaFlow™ Technical Information    05
Performance                                              Roof pitch                                                                                                                          Site practice                                                                                                               Fastenings
Outdoor durability                                       Do not use a pitch less than three degrees (eight                                                                                   If nestable profiles become wet while closely                                                                               Class 4 coated screws will give the best service life
Colour change during service will depend on the          degrees for corrugated profile) to avoid ponding                                                                                    stacked, formation of wet storage stain or ‘white                                                                           with ColorCote MagnaFlow and MagnaFlow PLUS
colour chosen, aspect, design of the structure and       and premature degradation of the coating system.                                                                                    rust’ is inevitable.                                                                                                        products. Galvanised nails with pre-painted washers
the environment.                                                                                                                                                                                                                                                                                                         can be used on MagnaFlow.
                                                                                                                                                                                             To minimise the possibility of inadvertent damage:
                                                                                                                                                                                                                                                                                                                         Do not use stainless steel or monel fasteners on
Some chalking may occur. A maximum rating of 2 is                                                                                                                                              Inspect deliveries on arrival. If moisture is
                                                                                                                                                                                             •	                                                                                                                         ColorCote MagnaFlow and MagnaFlow PLUS
expected after 20 years exposure, when measured
in accordance with AS/NZS1580.481.1.11:1998.
                                                                                                                                         Storage                                               present, individual sheets should be dried                                                                                products.
                                                                                                                                                                                               immediately with a clean rag and then stacked
                                                                                                                                                                                               and filleted to allow air to circulate and complete
                                                                                                                                                                                                                                                                                Dissimilar metals                        In all cases ensure the fasteners are installed
Scale is between 0 and 5 with a lower number                                                                                             On site – Wet or humid conditions                                                                                                                                               correctly with the ColorCote MagnaFlow and
indicating less chalking.                                                                                                                                                                      the drying process.
                                                                                                                                         On no account should uninstalled                                                                                                       When dissimilar metals come into         MagnaFlow PLUS product.
                                                                                                                                                                                               Well ventilated storage is essential.
                                                                                                                                                                                             •	                                                                                                                         For further details refer to the MRM Code of
                                                                                                                                         coils and sheets be allowed to get                                                                                                     contact with each other, the electric
Recommended end uses                                                                                                                     and stay wet. Rain or condensation
                                                                                                                                                                                               Always store metal products stacked and filleted
                                                                                                                                                                                               under cover in clean, well-ventilated areas.                                     potential difference between the
                                                                                                                                                                                                                                                                                                                         Practice or consult your fastening supplier.

                                                                                                                                                                                                                                                                                metals establishes a corrosion
                                                                                                                                                                                                                                                                                                                         Sealing and jointing
MagnaFlow is suitable for roofing, cladding, and                                                                                         is drawn between the surfaces by                      Outside storage. Where outside storage is
                                                                                                                                                                                             •	
rainwater goods. MagnaFlow is ideal for animal
                                                                                                                                         capillary action, and then cannot                     unavoidable, make provision for a fall to allow                                  cell, and accelerated corrosion can
shelters, flashings, interior uses, and exterior                                                                                                                                                                                                                                                                         Where sealed joints are required, use only neutral
environments where corrosion levels are moderate.            Important                                                                   evaporate normally. This can cause                    water to run off. Fillet the sheets and cover
                                                                                                                                                                                               with tarpaulin, allowing air to move freely and
                                                                                                                                                                                                                                                                                occur.                                   cure silicon rubber sealant together with mechanical
MagnaFlow PLUS is suitable for roofing, cladding                                                                                         deterioration of the coating leading                  circulate.                                                                       To avoid this problem, the following     fasteners such as aluminium rivets. Do not weld or
and rainwater goods in environments where there is           ColorCote MagnaFlow and                                                     to a significantly reduced life                                                                                                        precautions should be observed:
                                                                                                                                                                                                                                                                                                                         solder ColorCote products.
                                                                                                                                                                                               Installation. Best practice is to install upon
                                                                                                                                                                                             •	
a high risk of deterioration from corrosive chemicals        MagnaFlow PLUS are not suitable                                             expectancy and poor appearance.
in environments, such as on industrial sites.                for use in the following situations:
                                                                                                                                                                                               delivery to avoid exposure to wet or humid
                                                                                                                                                                                               elements.
                                                                                                                                                                                                                                                                                • Avoid contact or discharges of         Cut edge sealing
                                                                                                                                         Off site – Long term storage                                                                                                             water from brass or copper pipes
For information concerning product use in areas                                                                                                                                                                                                                                                                          Coil-on is not required for ColorCote MagnaFlow
                                                             • For water tanks or areas                                                                                                      It is the responsibility of the roofing contractor                                   on to ColorCote MagnaFlow and
not covered by ColorCote MagnaFlow or MagnaFlow                                                                                          of coils                                                                                                                                                                        and MagnaFlow PLUS.
PLUS, refer to the ColorCote AlumiGard technical               where a constantly wet                                                                                                        to avoid damaging the roof sheeting during its
                                                                                                                                                                                                                                                                                  MagnaFlow PLUS.
                                                               environment is maintained.                                                Rollforming performance may                         installation and fixing. Never drag sheets from a
                                                                                                                                                                                                                                                                                                                            Minimum maintenance
information brochure or contact ColorCote for details.
                                                                                                                                         be affected if coils are stored for                 pile. Remove by ‘turning off’ the stack. Lift sheets                               • Do not use non-galvanised
You can check which ColorCote product is right for           • In direct contact with                                                                                                        onto the roof, and do not drag over the eaves or                                     steel, copper, brass, lead,
your building by completing the warranty enquiry                                                                                         more than 12 months. Warranty                       the purlins. Use clean footwear. Remove swarf and
                                                                                                                                                                                                                                                                                                                            The service life is extended by regular
                                                               concrete or where lime                                                                                                                                                                                             stainless steel or monel metal            washing. A manual wash every six months is
form online at colorcote.co.nz                                                                                                           for material painted more than                      other contaminants regularly. Avoid transferring
                                                               deposits are evident.                                                                                                                                                                                              in direct contact with ColorCote          recommended, more often if contaminants
                                                                                                                                         12 months prior is by application                   sunscreen from hands or knees on to painted
                                                                                                                                                                                                                                                                                                                            build up. Regularly inspect for damage and
                                                             • In contact with soil                                                                                                          MagnaFlow as this can degrade the paint quality.                                     MagnaFlow and MagnaFlow
                                                                                                                                         to ColorCote only.                                                                                                                                                                 failing fasteners, and repair these. Failure to
                                                               (allow a 75mm run off                                                                                                         Refer to the MRM Code of Practice for further
                                                                                                                                                                                                                                                                                  PLUS.                                     regularly wash areas that don’t receive natural
                                                                                                                                                                                             information.
                                                               below cladding sheets                                                                                                                                                                                            • Do not use lead flashings                 rainfall will void warranty.

            Warranty app is                                    to ground level).                                                                                                                                                                                                  in contact with ColorCote
            available on the                                                                                                                                                                                                                                                      MagnaFlow and MagnaFlow PLUS              Unwashed areas
            App Store and                                                                                                          Touch-up paint                                                                                                                                 products. Soft edge aluminium or          These are typically those areas that are
                                                                                                                                                                                                                                                                                                                            not washed by natural rainfall, such as the
                                                                                                                                   ColorCote is a baked on paint system which has                                                                                                 notching of flashings are the best
            Google Play.                                                                                                           different weathering characteristics to standard                                                                                               solutions.
                                                                                                                                                                                                                                                                                                                            underside of eaves, sheltered roofs or wall
                                                                                                                                                                                                                                                                                                                            cladding, under solar panels etc. ColorCote
                                                                                                                                   air drying paints. Do not use touch-up paint on
                                                                                                                                                                                                                                                                                • Tanalised timber contains                 recommends the exclusion of unwashed areas
                                                                                                                                   ColorCote products. Scratches should be
                                                         Handling and rollforming                                                  left alone to heal.                                            Installation                                                                    copper, so must not be used in
                                                                                                                                                                                                                                                                                                                            by design wherever possible.

                                                                                                                                                                                                                                                                                  direct contact with ColorCote             Where this is not possible, then a regular
                                                         To avoid damaging the paint surface the material
                                                                                                                                                                                                  Refer to the MRM Code of                                                                                                  washing programme should be put in place.
                                                         must be handled carefully during transport
                                                         and rollforming.
                                                                                                                                   Clean up                                                       Practice for correct installation
                                                                                                                                                                                                                                                                                  MagnaFlow and MagnaFlow                   Contaminants should be removed by low
                                                                                                                                   Installation procedures involving self-drilling screws,
                                                                                                                                                                                                                                                                                  PLUS products. Use PVC tape or            pressure waterblasting (less than 1000psi) or
                                                         Pacific Coilcoaters does not recommend the use                                                                                           guidelines, particularly in                                                                                               washing with water and a soft bristle brush
                                                                                                                                   drills and hacksaws etc will leave deposits of swarf                                                                                           similar barrier to isolate potential
                                                         of rollforming lubricants on our products.                                                                                               regard to underlays/building                                                                                              at least every 6 months, or more frequently
                                                                                                                                   and metal particles. These particles including blind                                                                                           problem points of contact
                                                                                                                                                                                                                                                                                                                            in severe environments or if contaminant
                                                         The use of rollforming lubricants will affect                             rivet shanks, nails and screws should be swept and             papers, penetrations, flashings,
                                                                                                                                                                                                                                                                                  between materials.                        build-up keeps occurring. For full information,
                                                         performance of pre-painted metal and will lead                            washed from the roof regularly. Refer to the MRM               fasteners, pitch and storage.                                                                                             see the ColorCote Minimum Maintenance
                                                         to staining and uneven, premature fading.                                 Code of Practice for further information.
                                                                                                                                                                                                                                                                                                                            Schedule.

                                                                                ColorCote® MagnaFlow™ Technical Information   06                                                                                             ColorCote® MagnaFlow™ Technical Information   07                                                                     ColorCote® MagnaFlow™ Technical Information   08
Leading                                     Manufactured
      New Zealand                                   and marketed in
      innovation in                                 New Zealand for
    pre-painted steel                                 more than
     and aluminium                                     40 years

968 Great South Road, PO Box 12 046, Penrose, Auckland 1642.
Telephone: 0800 279 979 Facsimile: +64 9 579 7515
www.colorcote.co.nz
ColorCote® is a registered trademark of Fletcher Steel Ltd.
ZinaCore™, MagnaFlow™ and AlumiGard™ are trademarks
of Fletcher Steel Ltd.

Pacific Coilcoaters is a trading division of Fletcher Steel Limited,
a Fletcher Building Limited Business.

© Copyright PCC 2022

V1/4/2022
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