MAGNA FLOW - TECHNICAL INFORMATION - COLORCOTE
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Technical Information Magna Flow Pre-painted steel with ™ magnesium added technology for superior corrosion resistance. colorcote.co.nz
A remarkable substrate MagnaFlow is a highly durable product with improved cut edge performance that heals its own cuts designed to give excellent colour retention and high formability at moderate cost. ColorCote® MagnaFlow™ takes our standard zinc/aluminium Technical alloy-coated steel substrate to the next level with the addition of ColorCote MagnaFlow Conforms to AS/NZS2728:2013 magnesium. This enables the zinc to ‘flow’, which seals the cut ting ons) Suitable for ISO9223:2012 a opti m 2) alloy co edges, preventing exposure to premature corrosion. This makes it Atmospheric Classifications C1 – C4 paintt us o a Pl c ideal for harsher environments and those nearer the coast. m d sh an i d fin in gnesiu ar d Substrate a r nd e g g per st ou in l at Co co at a (in s /M t Choose the right ColorCote roof and it will always last longer. en er y llo m m im co m 0g iu Hot-dipped zinc/aluminium/magnesium alloy coated ) a at Pr 20 in m re um um r m iu et 2 pe s Pr g e im l in /A in n steel coil. at ag (M inc e or nt co M Z e me ms m/ lC ) ns ee im at 00g iu io Pr re 2 in St pt et um um to pa t us oa in im l Pre-treatment in /A Pl c (M inc d h an is Z rd nfi (in olo r da d Pr an re st u Corrosion resistant conversion coating. C Primer Gloss Flexible corrosion resistant primer. Nominal film Nominally gloss levels are 25%, measured in thickness 7µ on the top side and 5µ on the reverse. accordance with ASTM D523-14 (60 degrees). A range of our colours can also be supplied in Finish Coat a low gloss version if required. Flexible exterior acrylic, polyester or modified Strippable Film polyester coating. Nominal film thickness 18µ. Products can be supplied with an optional strippable protective film at extra cost. This material Backing Coat has a relatively short life span when exposed to Shadow Grey (standard colour) wash coat, sunlight and weather. It should be removed either 5µ nominal thickness. just before, or immediately after installation. If stored indoors strippable film should be removed within 12 months of delivery from ColorCote. Need an extra durable finish? MagnaFlow PLUS (previously known as MagnaFlow X) uses exactly the same substrate but comes with a more protective paint system for use in chemical or industrial environments. Technical Finish Coat Leading Manufactured ColorCote MagnaFlow PLUS The exterior coat of MagnaFlow PLUS is a New Zealand and marketed in Conforms to AS/NZS2728:2013 chemical resistant thermosetting water borne innovation in New Zealand for Suitable for ISO9223:2012 acrylic paint system with a nominal 20µ film pre-painted steel more than Atmospheric Classifications C1 – C4 thickness. MagnaFlow PLUS is only available in a and aluminium 40 years limited range of colours. Primer Flexible corrosion resistant primer on both sides. Nominal film thickness 7µ on the top side and 5µ on the reverse. 01 colorcote.co.nz ColorCote® MagnaFlow™ Technical Information 02
Choose the right Atmospheric environments roof for your Usage guide environment Whangarei Auckland Tauranga Hamilton Mild Moderate Marine Severe marine Very severe ISO Category 1-2 ISO Category 2 ISO Category 3 ISO Category 4 ISO Category 5 Tokoroa Areas far inland Inland other than Areas influenced by BEGINS between 100-400 metres Off shore and within 100-400 metres Geothermal far inland coastal salts from the coast. May extend inland from the coast. May extend inland Gisborne depending on local conditions depending on local conditions New Plymouth Ohakune ZinaCore Napier MagnaFlow AlumiGard Blenheim Buildings with exposure to corrosive chemicals such as airports, gas stations, fertiliser or dairy factories may These are general guidelines only. Building location, design & aspect need to be taken into account. require the ColorCote PLUS paint system to ensure roof or cladding is better protected from chemicals in the To ensure a warranty will be given, go online to colorcote.co.nz and complete a warranty enquiry form. Nelson environment. Please contact ColorCote for a recommendation if you are unsure which paint system is required. Westport Wellington MagnaFlow performance testing The magic of magnesium Warranty terms Scratch resistance Tested under New Zealand’s most demanding All steel roofs are susceptible to the elements Depending on the environment, Pacific Good scratch resistance. Testing includes environmental conditions. along cut edges however the addition of Coilcoaters offers warranties of differing needle scratch test – no marking of paint Results from lab tests are backed up with ongoing magnesium to the standard zinc/aluminium lengths on MagnaFlow for residential buildings. surface when a needle with a 2kg weight testing in New Zealand’s environmental conditions. alloy in Magnaflow provides superior corrosion Christchurch Environment (ISO CAT) attached is drawn across. ASTM D5178-13. Test sites are in Penrose, Auckland and Muriwai Beach, resistance in this area. As time goes on it allows Mt Hutt 1-3 4 5 northwest of Auckland, providing real world testing the protective metal coating to microscopically Impact resistance in demanding industrial & marine environments. flow over the cut edge. At this point a sacrificial Paint 18 yrs 15 yrs 15 yrs* AS/NZS2728:2013 Table 2.2 and Appendix E. anticorrosive reaction takes place and a robust Roofing Timaru seal is created. Perforation 30 yrs 25 yrs 15 yrs* KEY No loss of paint adhesion after a test Salt spray Very severe marine piece is struck on the reverse side with Exposed cut on standard zinc/aluminium coated steel Meets the requirements of Wall Paint 15 yrs 15 yrs 15 yrs* Severe marine a specified force, in line with the test AS/NZS2728:2013 Sections 2.8 and 2.10 cladding methodology described in Appendix E. Zinc Perforation 25 yrs 20 yrs 15 yrs* Dunedin Severe Aluminium Steel substrate Moderate Bend test Humidity resistance Red rust Guttering & Paint 10 yrs 10 yrs 10 yrs* Gore Meets the requirements of Downpipes Mild AS/NZS2728:2013 section 2.6.1 and Perforation 12 yrs 12 yrs 10 yrs* Invercargill Geothermal Appendix F – No loss of paint adhesion AS/NZS2728:2013 Sections 2.8 and 2.9 when bent around a diameter equal to five Anticorrosive reaction of MagnaFlow Paint 10 yrs 10 yrs 10 yrs* times the thickness of the sheet. Fascia QUV resistance Zinc Perforation 15 yrs 15 yrs 15 yrs* (durability of coating system) Aluminium Heat resistance Steel substrate Magnesium * A warranty on MagnaFlow in ISO 5 is subject to prior approval by Meets the requirements of AS/NZS2728:2013 Pacific Coilcoaters. Commercial warranty details available upon request. Suitable for continuous service up to Refer to specific warranty information for full terms and conditions, Section 2.8 and Table 2.4 after 4000hrs Magnesium allows including exclusions and minimum maintenance requirements. Representative of NZ environmental classification borders only. Contact ColorCote via the warranty enquiry 100ºC. Continuous service at higher Buildings close to industrial areas which are exposed to corrosive exposure. alloy to flow over cut form online or by using the free ColorCote app to determine the environmental classification, recommended temperatures may cause some colour edge and provides chemicals may require MagnaFlow PLUS (for added protection via a chemical resistant thermosetting water borne acrylic paint system). product and warranty information for your specific roof or cladding project. change and damage to the paint film. Note: Tests are conducted on a flat panel. long term protection Visit colorcote.co.nz and complete the warranty enquiry form. 03 colorcote.co.nz ColorCote® MagnaFlow™ Technical Information 04 ColorCote® MagnaFlow™ Technical Information 05
Performance Roof pitch Site practice Fastenings Outdoor durability Do not use a pitch less than three degrees (eight If nestable profiles become wet while closely Class 4 coated screws will give the best service life Colour change during service will depend on the degrees for corrugated profile) to avoid ponding stacked, formation of wet storage stain or ‘white with ColorCote MagnaFlow and MagnaFlow PLUS colour chosen, aspect, design of the structure and and premature degradation of the coating system. rust’ is inevitable. products. Galvanised nails with pre-painted washers the environment. can be used on MagnaFlow. To minimise the possibility of inadvertent damage: Do not use stainless steel or monel fasteners on Some chalking may occur. A maximum rating of 2 is Inspect deliveries on arrival. If moisture is • ColorCote MagnaFlow and MagnaFlow PLUS expected after 20 years exposure, when measured in accordance with AS/NZS1580.481.1.11:1998. Storage present, individual sheets should be dried products. immediately with a clean rag and then stacked and filleted to allow air to circulate and complete Dissimilar metals In all cases ensure the fasteners are installed Scale is between 0 and 5 with a lower number On site – Wet or humid conditions correctly with the ColorCote MagnaFlow and indicating less chalking. the drying process. On no account should uninstalled When dissimilar metals come into MagnaFlow PLUS product. Well ventilated storage is essential. • For further details refer to the MRM Code of coils and sheets be allowed to get contact with each other, the electric Recommended end uses and stay wet. Rain or condensation Always store metal products stacked and filleted under cover in clean, well-ventilated areas. potential difference between the Practice or consult your fastening supplier. metals establishes a corrosion Sealing and jointing MagnaFlow is suitable for roofing, cladding, and is drawn between the surfaces by Outside storage. Where outside storage is • rainwater goods. MagnaFlow is ideal for animal capillary action, and then cannot unavoidable, make provision for a fall to allow cell, and accelerated corrosion can shelters, flashings, interior uses, and exterior Where sealed joints are required, use only neutral environments where corrosion levels are moderate. Important evaporate normally. This can cause water to run off. Fillet the sheets and cover with tarpaulin, allowing air to move freely and occur. cure silicon rubber sealant together with mechanical MagnaFlow PLUS is suitable for roofing, cladding deterioration of the coating leading circulate. To avoid this problem, the following fasteners such as aluminium rivets. Do not weld or and rainwater goods in environments where there is ColorCote MagnaFlow and to a significantly reduced life precautions should be observed: solder ColorCote products. Installation. Best practice is to install upon • a high risk of deterioration from corrosive chemicals MagnaFlow PLUS are not suitable expectancy and poor appearance. in environments, such as on industrial sites. for use in the following situations: delivery to avoid exposure to wet or humid elements. • Avoid contact or discharges of Cut edge sealing Off site – Long term storage water from brass or copper pipes For information concerning product use in areas Coil-on is not required for ColorCote MagnaFlow • For water tanks or areas It is the responsibility of the roofing contractor on to ColorCote MagnaFlow and not covered by ColorCote MagnaFlow or MagnaFlow of coils and MagnaFlow PLUS. PLUS, refer to the ColorCote AlumiGard technical where a constantly wet to avoid damaging the roof sheeting during its MagnaFlow PLUS. environment is maintained. Rollforming performance may installation and fixing. Never drag sheets from a Minimum maintenance information brochure or contact ColorCote for details. be affected if coils are stored for pile. Remove by ‘turning off’ the stack. Lift sheets • Do not use non-galvanised You can check which ColorCote product is right for • In direct contact with onto the roof, and do not drag over the eaves or steel, copper, brass, lead, your building by completing the warranty enquiry more than 12 months. Warranty the purlins. Use clean footwear. Remove swarf and The service life is extended by regular concrete or where lime stainless steel or monel metal washing. A manual wash every six months is form online at colorcote.co.nz for material painted more than other contaminants regularly. Avoid transferring deposits are evident. in direct contact with ColorCote recommended, more often if contaminants 12 months prior is by application sunscreen from hands or knees on to painted build up. Regularly inspect for damage and • In contact with soil MagnaFlow as this can degrade the paint quality. MagnaFlow and MagnaFlow to ColorCote only. failing fasteners, and repair these. Failure to (allow a 75mm run off Refer to the MRM Code of Practice for further PLUS. regularly wash areas that don’t receive natural information. below cladding sheets • Do not use lead flashings rainfall will void warranty. Warranty app is to ground level). in contact with ColorCote available on the MagnaFlow and MagnaFlow PLUS Unwashed areas App Store and Touch-up paint products. Soft edge aluminium or These are typically those areas that are not washed by natural rainfall, such as the ColorCote is a baked on paint system which has notching of flashings are the best Google Play. different weathering characteristics to standard solutions. underside of eaves, sheltered roofs or wall cladding, under solar panels etc. ColorCote air drying paints. Do not use touch-up paint on • Tanalised timber contains recommends the exclusion of unwashed areas ColorCote products. Scratches should be Handling and rollforming left alone to heal. Installation copper, so must not be used in by design wherever possible. direct contact with ColorCote Where this is not possible, then a regular To avoid damaging the paint surface the material Refer to the MRM Code of washing programme should be put in place. must be handled carefully during transport and rollforming. Clean up Practice for correct installation MagnaFlow and MagnaFlow Contaminants should be removed by low Installation procedures involving self-drilling screws, PLUS products. Use PVC tape or pressure waterblasting (less than 1000psi) or Pacific Coilcoaters does not recommend the use guidelines, particularly in washing with water and a soft bristle brush drills and hacksaws etc will leave deposits of swarf similar barrier to isolate potential of rollforming lubricants on our products. regard to underlays/building at least every 6 months, or more frequently and metal particles. These particles including blind problem points of contact in severe environments or if contaminant The use of rollforming lubricants will affect rivet shanks, nails and screws should be swept and papers, penetrations, flashings, between materials. build-up keeps occurring. For full information, performance of pre-painted metal and will lead washed from the roof regularly. Refer to the MRM fasteners, pitch and storage. see the ColorCote Minimum Maintenance to staining and uneven, premature fading. Code of Practice for further information. Schedule. ColorCote® MagnaFlow™ Technical Information 06 ColorCote® MagnaFlow™ Technical Information 07 ColorCote® MagnaFlow™ Technical Information 08
Leading Manufactured New Zealand and marketed in innovation in New Zealand for pre-painted steel more than and aluminium 40 years 968 Great South Road, PO Box 12 046, Penrose, Auckland 1642. Telephone: 0800 279 979 Facsimile: +64 9 579 7515 www.colorcote.co.nz ColorCote® is a registered trademark of Fletcher Steel Ltd. ZinaCore™, MagnaFlow™ and AlumiGard™ are trademarks of Fletcher Steel Ltd. Pacific Coilcoaters is a trading division of Fletcher Steel Limited, a Fletcher Building Limited Business. © Copyright PCC 2022 V1/4/2022
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