LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group

 
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LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
1300 301 755
                              SAYFA.COM.AU
ROPE ACCESS DAVIT
                              PRODUCT CODE
                              OH500

                              DESCRIPTION
                              ROPE ACCESS DAVIT

                                  OPERATION MANUAL

LIGHTWEIGHT ALUMINIUM ROPE
ACCESS DAVIT PROVIDING SAFE
ACCESS TO BUILDING FACADES
FOR MAINTENANCE
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
RAPTOR® ROPE                                                              Sayfa Group leads the industry in the design, installation and management
                                                                          of access and fall protection safety systems.

ACCESS DAVIT
                                                                          The In-Action model demonstrates access and fall protection requirements
                                                                          for a commercial building design.
                                                                          Sayfa Group recommendations fulfill current workplace requirements for
                                                                          the safety of building maintenance subcontractors, employees and the
                                                                          general public.

   #       DESCRIPTION                                                              #    DESCRIPTION

   1       3 SIXTY                 Fall Arrest Anchors                              7    KATT          Rung Ladder Systems

   2       TRAVEL 8                Roof or Wall Mount Static Lines                  8    VISTA         Fold Down Ladders Systems

   3       SENTRY                  Roof Mount Guardrails                            9    ALTO          Step Ladders & Step Bridges

   4       ON-TRAK                 Roof Walkways                                    10   KOMBI         Stairs & Service Platforms

   5       PROTEX                  Skylight Protectors                              11   SKYDORE       Roof Access Hatches

   6       RAPTOR                  Rope Access Davit

For more information, please contact Sayfa Group directly.

    6

                                                                                                                                     RAPTOR TOUR

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                        11

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                                                                     IT’S THE SAYFA WAY
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
A PROPRIETARY FACADE ROPE ACCESS
          SYSTEM PROVIDING ACCESS OVER NON
          LOAD-BEARING PARAPETS, BALUSTRADES
              8                     7                6                  5                         4                                          3                                                2                      1

F

          AND CURTAIN WALLS                                                                                                                                                                                                            F

E                                                                                                                                                                                                                                      E

          FEATURES & BENEFITS
             PRIMARY RIGGING ANCHOR                                                     RAPTOR DAVIT BOOM                                                                                                                              CARRY HANDLES                                            END CAP
             Connection point for rigging
D                                                                                                                                                                                                                                      D
                                                                                        Aluminium boom supporting                                                                                                                      Aids assembly and transport of                           Davit boom end stop and
             equipment                                                                  the rope attachment anchor                                                                                                                     system                                                   extrusion cap

C                                                                                                                                                                                                                                      C

B                                                                                                                                                                                                                                      B

                                                                                                                                                                                                                                                                           8                7                   6                  5                         4
A                                                        DRN:   DATE:
                                                                            SCALE      UNTOLERANCED DIMENSIONS                                           1029 MOUNTAIN HWY
                                                                                                                                                                               DESCRIPTION                                     SHT #   A
                                                                                                                                                         BORONIA VIC 3155
                                                                                                                                                         T +61 1300 301 755
                                                         CHK:   DATE:
                                                                                    DIMENSION     DIAMETER   LENGTH                                      F +61 1300 881 092    MATERIAL           FINISH                       SIZE
                                                                                                                                                         E info@sayfa.com.au
                                                                                     0 - 250mm    ± 0.25mm   ± 0.5mm                                     W sayfa.com.au
                                                                                                                                                         ABN 47 631 210 199
                                                         APP:   DATE:               250 - 750mm   ± 0.50mm   ± 1.0mm                                                           PRODUCT CODE                FAB No.   DWG No.   REV
                                                                                                                       THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND
    REV      DATE    BY     APP           COMMENTS                                    >750mm      ± 0.75mm   ± 1.5mm
                                                                                                                                                                                                                                                                F
                                                                                                                            MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION

              8                     7                6                  5                         4                                          3                                                2                      1

             MAST SUPER STRUCTURE                                                                                                                                                                                                                               E
             Support structure for boom
             and base connections

                                                                                                                                                                                                                                                                D

                                                                                                                                                                                                                                                                                            TRANSFER / RESCUE
                                                                                                                                                                                                                                                                                            EYEBOLTS
                                                                                                                                                                                                                                                                C                           Additional rigging attachment
                                                                                                                                                                                                                                                                                            points for transfer/rescue

                                                                                                                                                                                                                                                                B

                                                                                                                                                                                                                                                                A                                                   DRN:   DATE:
                                                                                                                                                                                                                                                                                                                                       SCALE      UNTOLERANCED DIMENSIONS

                                                                                                                                                                                                                                                                                                                    CHK:   DATE:
                                                                                                                                                                                                                                                                                                                                               DIMENSION     DIAMETER   LENGTH

                                                                                                                                                                                                                                                                                                                                                0 - 250mm    ± 0.25mm   ± 0.5mm
                                                                                                                                                                                                                                                                                                                    APP:   DATE:               250 - 750mm   ± 0.50mm   ± 1.0mm
                                                                                                                                                                                                                                                                    REV   DATE   BY   APP            COMMENTS                                    >750mm      ± 0.75mm   ± 1.5mm

                                                                                                                                                                                                                                                                           8                7                   6                  5                         4

             LOCKING PIN                                                                DAVIT BASE                                                                                                                                     MAST SUPPORT BRACKET                                 SUPPORT BRACE
             Provides secure connection of                                              Davit support structure                                                                                                                        Steel support providing load                         Provides structural support
             system assembly                                                            (other types available - see                                                                                                                   transfer into base                                   between mast and boom
                                                                                        separate details)
          PRODUCT FEATURE

                                  ADJUSTABLE BOOM ANCHOR
              UNIQUE

                                  The RAPTOR davit boom rope attachment is
                                  designed to be positioned anywhere along the
                                  boom, providing flexibility in the drop location for the
                                  operator.
                                  PATENTS AND DESIGN REGISTRATIONS APPLY

                                                                                                                                                                                                                                                                                                                                               3
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
OPERATION
    MUST BE READ PRIOR TO USE

    1. Prior to use, ensure all operating procedures have been read and                    9. If the rope access system is damaged or has arrested a fall, discontinue
       understood.                                                                            use until it has been fully inspected and recertified by a competent
                                                                                              height safety equipment inspector.
    2. T
        his rope access system is only to be used by competent persons
       who have experience and training in the safe use of the system and                  10. Ensure all fixings, fittings and components are securely attached. Any
       associated equipment.                                                                   tightening, adjustment or replacement of components must be carried
                                                                                               out by a competent height safety inspector.
    3. Ensure all WHS requirements are identified and understood. A risk
       assessment with a safe work method procedure must be completed                      11. Rope protectors are required wherever rope lines pass over an edge.
       and approved by management prior to work commencing.
                                                                                           12. Where rope lines will potentially damage an edge, then an edge
    4. This system requires periodic inspection and maintenance by a                           protection device will be required to spread rope access loads during
       qualified rope access inspector. The system MUST NOT be used if the                     operation.
       service date is overdue.
                                                                                           13. Persons must not be allowed to work alone during rope access
    5. A rescue plan must be devised and be ready to be implemented prior to                   operations in case emergency rescue assistance or first aid is required.
       usage of a rope access system.
                                                                                           14. All applicable Australian Standards, WHS Acts & Regulations, and
    6. Authorisation to enter any risk area must be obtained from the                          Codes of Practice & Guidelines must be read and obeyed when using
       workplace manager prior to accessing.                                                   this safety system.

    7. Only approved rope access harness, gear and equipment certified to                  15. This operation manual does not in any way, replace the need for
       Australian Standard AS/NZS 4488, to be used with this system.                           completion of a recognised rope access training course by a Registered
                                                                                               Training Organisation (RTO).
    8. Visually inspect the system for damage prior to use. System must not
       be used if there is any deterioration or deformation of any components
       or structure to which the system is attached.
       Failure to follow all warnings, operation and maintenance instructions may result in serious injury or death.

4
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
LIMITATIONS

MUST BE READ PRIOR TO USE

1. The RAPTOR davit is suitable for single (1) person use and rescue in the   7. The safety system must be recertified by a qualified rope access
   case of a fall incident or rope access incident                               inspector as recommended:
                                                                                 - Non corrosive/mild environment
2. This system is rated to 12kN with a maximum safe working load of              - 12 monthly - Corrosive/harsh environment
   400kg.                                                                        - 6 monthly (more frequent inspection may be required)

3. Harness gear is susceptible to deterioration when exposed to chemicals     8. This equipment is only to be used by a trained and qualified rope access
   or hazardous environments and must be approved by the manufacturer            technition.
   for use in these applications.

4. This system is not suitable for glass lifting and replacement unless
   designed and approved by the manufacturer in writing.

5. Do not tamper with system components.

6. This system is not to be used for tethering or lifting machinery or
   equipment.

   SAYFA recommends that persons using fall arrest and rope access systems do not work alone in case of an emergency and help is
   required. Should any part of the system/equipment have been subjected to abnormal loading, use must be discontinued until replaced/
   recertified by a competent height safety inspector.

                                                                                                                                                            5
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
QUICK ASSEMBLY GUIDE
    Refer to page 7 for further details.

    STEP 1                                                                 STEP 2
    - Insert mast into base                                                - Position boom into support housing.
    - Position mast so that the boom can be                                - Insert locking pin through front hole
      placed into support housing from a safe                                (position 1)
      position (parallel to edge)                                                                position 1

    STEP 3                                                                 STEP 4                                 position 3

    - Lift up boom                                                         - Attach rear brace to boom with locking
    - Insert locking pin (position 2)                                        pin (position 3)

                                                              position 2

    STEP 5
    -   Attach rear brace to mast support bracket
    -   Insert locking pin into base support (position 4)
    -   Locate rigging anchor in correct location and insert pin (position 5)
    -   Insert base locking pin

                                                                                                               position 4
                                                                               position 5

          Ensure all locking pins and safety pins are inserted and locked before use.

6
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
DAVIT SETUP AND ASSEMBLY
STEP 1                                                          STEP 2

Always ensure that all risks are taken account of and a         In the case where persons are working close to an
method put in place to reduce the risk, especially falls from   unprotected edge, ensure the mast is attached to the base
heights during the assembly of the davit.                       with a short lanyard to prevent any possibility of falling items.

The davit base may be used as a fall arrest anchor point
or attachment point or for equipment to prevent falls from
heights.

STEP 3                                                          STEP 4

Insert the mast into the base as shown ensuring that the        Detach the securing lanyard from the mast
mast sits securely in the base.

                                                                                                                                    7
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
DAVIT SETUP AND ASSEMBLY
STEP 5                                                         STEP 6

Attach the securing lanyard to the attachment point on the     Make sure the mast is facing away from the fall edge (can be
boom.                                                          rotated) so that the boom cantilever is inward from the fall
                                                               edge.
                                                               Lift the boom into place.

STEP 7                                                         STEP 8

Ensuring that the boom is inserted on the leading edge at an   Align the first hole of the blue mast support with the hole in
angle as shown.                                                the boom and insert a locking pin through the must support
                                                               bracket and boom.

8
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
DAVIT SETUP AND ASSEMBLY
STEP 9                                                            STEP 10

Insert the clevis pin through the small hole in the pin. Ensure   Lift the boom and insert the second locking pin.
it has sprung into locked position.

STEP 11                                                           STEP 12

Insert the clevis pin through the small hole in the pin. Ensure   Attach the brace onto the back hole of the top boom.
it has sprung into locked position.

                                                                                                                         9
LIGHTWEIGHT ALUMINIUM ROPE ACCESS DAVIT PROVIDING SAFE ACCESS TO BUILDING FACADES FOR MAINTENANCE - ROPE ACCESS DAVIT - Sayfa Group
DAVIT SETUP AND ASSEMBLY
 STEP 13                                                      STEP 14

 Insert the locking pin and clevis pin.                       Place the brace into the base support bracket.

 STEP 15                                                      STEP 16

 Align the holes and insert the locking pin and clevis pin.   Rotate the davit into required position and lock into position
                                                              by inserting the locking pin through the base and mast then
                                                              secure with clevis pin.

10
DAVIT SETUP AND ASSEMBLY
STEP 17

Do a final check and ensure all 6 pins are in position and secured with clevis pins.
The davit is ready for use.

                                                                                        4

                                                            3
                                                        2

                      1

                                                                                    5

                                                                                6

                                                                                            11
ROPE CONNECTION PROCEDURE
     NOTE: These instructions below are a guide only. This procedure must be done in accordance with local rigging/
     rope access requirements/regulations and training procedures.

     STEP 1                                                     STEP 2

     Slide the anchorage point into position to set up ropes.   Set up working line and safety line so that each rope load is
                                                                shared over both attachment points.

     STEP 3                                                     STEP 4

     Continued – Pic showing setup of ropes.                    Slide anchorage point to required location (depending on
                                                                outreach).

12
ROPE CONNECTION PROCEDURE
STEP 5                                                          STEP 6

Secure into position using locking pin and secure with clevis   Operator to inspect all attachments and rope lines to ensure
pin.                                                            correct fitment before proceeding to descend.

                                                                This procedure must be done in accordance with local
                                                                rigging/rope access requirements/regulations and training
                                                                procedures.

                                                                                                                               13
ROPE CONFIGURATIONS

                                                                            Anchor Point
     Back up anchor

                ✔
                                                                                                                 Rescue
                                                                                                                 device/winch

                                                          ✔                                                            ✔
                                                                            Anchor Point

           ACCEPTABLE                                                               ACCEPTABLE
           Load directly on end anchorage.                                          Suggested rescue method using rescue device.
           Back-up anchors may be used as shown.                                    Rescue system to be in a accordance with IRATA load sharing
           Note: Each line must be load share technique                             requirements.
           (See steps 1-3 Rope connections).
           Warning: Care should be taken when ropes are used over
           glass balustrades.

                                                                                                                        ✖
ORONIA VIC 3155                 DESCRIPTION                                  DRG No.                                              DATE
   F +61 1300 881 092           RAPTOR DAVIT DRAWINGSDESCRIPTION
                                                        FOR BROCHURES        D9288                                                14/4/2021
             1029 MOUNTAIN HWY BORONIA VIC 3155                                                                                           DRG No
   E sayfa.com.au                                                            Code                                                 REV
             T +61 1300 301 755
NOT BE CHANGED WITHOUT WRITTEN      F +61 1300 881 092 RAPTOR DAVIT DRAWINGS FOR BROCHURES                                                D9288
             E sales@sayfa.com.au
WEBSITE AT sayfa.com.au             E sayfa.com.au                                                                                1
                                                                                                                                          Code

               ✔
EMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN
MISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au

           ACCEPTABLE                                                               UNACCEPTABLE
           Back-up anchors may be used as main anchor while                         Ropes must not be tensioned between main anchor and
           accessing over glass balustrade to reduce swing when                     backup anchors. This will overload the system.
           transferring to primary working lines.

         14
MAINTENANCE
    1. The RAPTOR Davit System needs to be checked and recertified by           4. Any signs of distortion or excessive load to the system must be
       a qualified rope access inspector every 12 months for non-corrosive         inspected and reported by competent person.
       environments or 6 monthly for corrosive or harsh environments. (To be
       determined by competent person depending on severity of surrounding      5. The identification label must be completed confirming certification,
       conditions.)                                                                maintenance and recertification of the system.

    2. Never clean using acids or other chemicals that could damage the         6. Maintenance inspections must be clearly documented. Any non-
       system components.                                                          conformance must be clearly identified and tagged ‘Do Not Use’ until
                                                                                   corrective action by a competent person has been completed.
    3. Fixing and support structure suitability must be checked for damage or
       deterioration by a competent person.

Raptor Davit

Dual Anchorage
                                                                                                                                           HR034 Rope
                                                                                                                                           Access Helmet
                                                                                                                                           AS/NZS 1801

Safety Line
Working Line
Back-up Device
and Lanyard
Desending                                                                                                                                  Rope Access
Device                                                                                                                                     Full Body Harness
                                                                                                                                           to AS/NZS 1891
                                                                                                                                           Dorsal ‘D’ Ring
                                                                                                                                           for Rescue

                                                                                                                                           Tool Tether

                                                                                                                                                          15
MAINTENANCE
 The checklist below outlines key checking criteria required to ensure the safe use of this system. Any item of concern not shown on the
 checklist must be noted on the maintenance report and brought to the attention of the workplace manager.

 Items ticked PASS - YES means they conform with the required checking criteria and are suitable for normal use until the next
 recertification date. System data plates must be updated showing current check date and next check date.

 Item ticked PASS - NO means they do not conform to the required checking criteria. These items must be clearly tagged ‘ Do Not Use’ and the
 required corrective actions put in place. The maintenance report must clearly document all non-conforming criteria.

                         This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system.
                         Installation must be in accordance with the checklist provided.

                                                                                                                                                                                                                                                      PASS   CORRECTIVE   COMPLETION
               COMPONENT                                                                                                                                              INSPECTION CRITERIA
                                                                                                                                                                                                                                                      Y/N    ACTION       DATE
                                           4                                                                                             2
                                                                                                                                                                      DAVIT BASE
                                     3
                                                                              400

                                                                                                                                                                      1. Inspect welded components and ensure no
                                                                                                                                                                         visible cracks or weld deterioration.
                                                                                                                                                                      2. Inspect davit socket and ensure no deformation
                          400                                                                                              300
                                                                                                                                                                         of tube socket because of overload.
                                                                                                                                                                               HEX NUT M16 GALVANISED

                                                                                                                                                                      3. Inspect locking pin location holes and ensure
                                                                                                                                                                             WASHER M16 GALVANISED

                                                                                                                                                                         no hole elongation or deformation because of
                                                                                                                                                                         overload.
                                                                                                                                                 OH524 - DAVIT BASE SLEEVE

                                                                                                                                             1
                                                                                                                                                                                     AP160 BOLT KIT

                                                                                                                                                                      4. Inspect davit socket and ensure socket end cap
                                                                                                                                                                                     CAST-IN CAGE
                                                                               400                                                                     OH523 - DAVIT LOW
                                                                              300
                                                                                                                                                       PROFILE BASE PLATE REMOVE SET OUT PLATE

                                                                                                                                                                         is in place when davit not in use (cast-in base).
                                                                                                                                                                          PRIOR TO MOUNTING BASE
                                                                                                                                                          HEX NUT M16 SS
                                                                                                                                                          WASHER M16 SS
                                                                                                                                                      NYLON WASHER M16

                                                                            MIN 250 FROM EDGE

                                                                                                                                                       LYNCH PIN 6 mm
                                                                                                                                                                      DAVIT BASE FIXING TO STRUCTURE
           1                     400                                                                                           300
                                                                                                                                                             PIN 80 mm1. If base fixing is cast-in, no pull testing of M16
                                                                                                                               276
                                                                                                                                                                         fixing is required.
                                                                                                                                                                                      60

                                                                                                                           No test required            SD937 M16 STUD
                                                                                                                                                       SD937.180/OH5102. If base fixings are friction fit or glued in, each
                                                                                                                                                                         fixing will require a pull test to 10kN and held for
                                                                                                                                                       SD937.200/OH514
                              150
                                                                                                                           MIN 220
                                                                                300

                                                                                                                                                                         3 minutes with no anchor movement.
                                                                                                MIN 250 FROM EDGE
                                                                                                                                                                      3. Ensure all M16 fixing nuts are torqued to 60 - 80
                                                                                                                                                               CONCRETE SLAB BY OTHERS
                                                                                                                                                               f'c=32 MPa MIN

           2                                                                                                                                                             Nm.
                                                                                                                                         3
                                                             1029 MOUNTAIN HWY BORONIA VIC 3155                            DESCRIPTION                                                                            DWG No.                   DATE

                                                                                                                           DAVIT CAST-IN CAGE
                                                                                                                                                                      4. Inspect base for any signs of galvanised coating
                                                             T +61 1300 301 755  F +61 1300 881 092                                                                                                                                      08/02/2021
                                                             E info@sayfa.com.au W sayfa.com.au
                      276                                    ABN 47 631 210 199                                                                                                                                    CODE                     REV
                                                                                                                                                                                                                            65

                                                                                                                                                                         breakdown or evidence of corrosion developing.                      1
                     THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
                                 FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions

                                   65

                                                                                                                           A   Test required                          5. Visually inspect substructure to which base is
             MIN200/OH510                                                                                                                                                                                           120mm/OH510
             MIN220/OH514
                                                                                                                                                                         attached and ensure no breakdown, deformation
                                                                                                                                                                                                                    140mm/OH514

                                                                                 CONCRETE SLAB BY OTHERS
                                                                                                                                                                         or deterioration.
                                                                                 f'c=32MPa MIN

                                                                                                                                                                                  DETAIL A ( 1 : 5 )
                                             1029 MOUNTAIN HWY BORONIA VIC 3155                                DESCRIPTION                                                                              DWG No.                     DATE
                                             T +61 1300 301 755  F +61 1300 881 092                            CHEMSET - LOW PROFILE INSTALLATION                                                                                08/02/2021
                                             E info@sayfa.com.au W sayfa.com.au
                                             ABN 47 631 210 199                                                                                                                                          CODE                       REV

     THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION
                 FOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au/terms-and-conditions                                                                                                                                   1

                                                                                                                                                                      DAVIT MAST
                                                                                                                                                                      1. Inspect mast support bracket and ensure no
                                                                                                                                                                         signs of deformation or weld fatigue because of
                                                                                                                                                                         overload.
                                                                                                                                                                      2. Inspect locking pin location hole and ensure
                                                                                                                                                                         no hole elongation or deformation because of
                                                                                                                                                                         overload.
                                    3                                                                                                                                 3. Inspect mast and ensure no deformation
                                                                                                                                                                         damage because of overload.
                                                                                                                                                 1

                                                                                                                                             2

16
MAINTENANCE
                                                                                          PASS   CORRECTIVE   COMPLETION
COMPONENT                           INSPECTION CRITERIA
                                                                                          Y/N    ACTION       DATE

                                    DAVIT MAST
                                    1. Inspect davit boom connection bracket and
    1                                  ensure no signs of deformation or weld fatigue
                            2          as a result of overload.
                                    2. Inspect locking pin location holes and ensure
            1               3/4        no hole elongation or deformation because of
                                       overload.
                            5       3. Inspect locking pins and ensure no signs of
                                       deformation or damage because of overload.
                                    4. Inspect locking pin attachment lanyard and
                                       ensure fixing to mast and locking pin is secure.
                                    5. Inspect the transfer/rescue anchors and ensure
                                       no sign of deformation or damage because of
                                       overload.

                    2               DAVIT BOOM
4                                   1. Inspect boom for deformation or damage
            1
                                       because of overload.
                                    2. Inspect locking pin location holes and ensure
                                       no hole elongation or deformation because of
                                       overload.
        3                           3. Inspect primary rigging anchor and ensure
                                       no deformation or excessive wear to rigging
                                       connection points.
                                    4. Check boom end caps and ensure fixings to
                                       boom are secure.

                                2

                                    DAVIT REAR SUPPORT BRACE
                                    1. Inspect brace for deformation or damage
                                       because of overload.
                        1
                                    2. Inspect locking pin location holes and ensure
                                       no hole elongation or deformation because of
                                       overload.

                2

                                    DAVIT RECERTIFICATION PLATE
                                    1. Ensure all text on plate is clearly visible.
                                    2. Ensure installer details and install date is
                                       recorded.
                                    3. Ensure recertification details and any system
                                       limitations are clearly visible.

                                                                                                                           17
TECHNICAL SPECIFICATION
     SYSTEM                           RAPTOR ROPE ACCESS DAVIT
     CODE                             OH500
     SPECIFICATION                    Industrial use, aluminum construction, RAPTOR Rope Access Davit by SAYFA GROUP with rescue and adjustable rigging anchor
     SUMMARY                          for access over non load-bearing areas for window cleaning and facade maintenance. System design, supply, layout, installation
                                      and certification by a SAYFA approved installer, as per the manufacturer’s installation instructions and current standards.

     TECHNICAL DATA                   MATERIALS
                                      - Arm and mast - manufactured from high grade structural aluminium
                                      - Connection brackets, end caps, supports - powder coated stainless steel
                                      - Davit base - G350 grade steel, galvanised finish

                                      RATING
                                      - 12kN single person use + rescue
                                      - 400kg safe working load

                                      DIMENSIONS
                                               CODE                     REACH                    HEIGHT                 OVERALL HEIGHT                WEIGHT
                                             OH510.1600                 1000mm                    1600mm                     1800mm                      41kg
                                             OH510.2200                 1000mm                    2200mm                     2400mm                      48kg
                                             OH514.1600                 1400mm                    1600mm                     1800mm                      43kg
                                             OH514.2200                 1400mm                    2200mm                     2400mm                      50kg

                                      SUBSTRUCTURE REQUIREMENTS
                                      - Minimum concrete thickness
                                        - OH510 Adhesive fix - 200mm
                                        - OH514 Adhesive fix - 220mm
                                        - AP160 Cast-in cage bolt kit - 220mm
                                        - OH522 Flush mount cast-in base - 300mm
                                      - Minimum concrete strength – 32 mPa
                                      - Concrete may need to be verified by engineer regarding reaction loads
                                      - Minimum 250mm edge distance

                                      FIXING METHOD
                                      CHEMSET EPOXY APPLICATION
                                      - Stainless or HDG M16 x 180mm allthread stud fixing for 1000mm reach OH510 davit range, min 120mm embedment
                                         requires 18mm hole size
                                      - Stainless or HDG M16 x 200mm allthread stud fixing for 1000mm reach OH514 davit range, min 140mm embedment
                                         requires 18mm hole size
                                      - Recommended epoxy (chemset) adhesive - Hilti HIT RE-500

                                      CAST-IN APPLICATION
                                      - 300mm x 300mm cage bolt kit
                                      - Minimum concrete thickness - 200mm*
                                      - Minimum embedment - 150mm
                                      *Concrete specifications depends on davit type. (Refer installation manual).

     COMPLIANCE                       The RAPTOR Davit Arm System is designed to conform with requirements of the Australian & New Zealand Standards
                                      AS/NZS 5532:2013, AS/NZS/ISO22846, AS/NZS1891 and relevant codes of practices and guidelines.

     TESTING                          Testing and performance based on requirements of Australian Standard AS/NZS 1891 and AS/NZS 5532.
                                      - Dynamic load test - 15kN
                                      - Static load test - 12kN

     PRODUCT WARRANTY                 3 Years from date of purchase subject to correct installation. Use and maintenance to be in accordance with manufacturer’s
                                      specifications and recommendations. (This excludes wearing parts).

     INSPECTION AND                   Inspection and certification required every 12 months by competent person in accordance with manufacturer’s specifications
     MAINTENANCE                      and requirements of Australian Standards AS/NZS 1891 and AS/NZS 5532. (Refer installation manual).

     IMPORTANT NOTE                   Failure to supply and/or install proprietary product in accordance with above standards and codes, specifications and
                                      instructions voids complete system certification and/or warranty.

     Designed and manufactured by Sayfa Group. For all technical assistance contact Sayfa Group.SAYFAGROUP-13.07.2021

18
WARRANTY

WARRANTY PERIOD ON THIS SYSTEM                                                                                       TERMS & CONDITIONS
- 3 YEARS FROM DATE OF PURCHASE
                                                                                                                 -     ll warranty claims must be made in writing within 14 days of
                                                                                                                      A
Should you have a warranty claim as a result of a defect the                                                          the appearance of the defect.
following procedure must be followed:
                                                                                                                 -    I ncorrect installation or work done by a non accredited Sayfa
                                                                                                                       system installer will void all warranty rights.
Identify the following information:
                                                                                                                 -    Systems that have been installed using non proprietary
-   The product/system name and code number.                                                                          equipment will void all warranties.

-   The date of purchase/installation.                                                                           -    System roof/cladding penetration seals are not covered in this
                                                                                                                      warranty.
-   Installation company details.
                                                                                                                 -     ystems/components that have not been maintained in
                                                                                                                      S
-   The installation identification number.                                                                           accordance with manufacturer’s/legislative requirements will
                                                                                                                      void warranty.
-   The name of the company using this system.
                                                                                                                 -    Systems used by incompetent persons or use with non
-   A description of the defect/warranty claim.                                                                       compatible accessories ie. harness gear, lanyards, travellers, fall
-   The periodic system maintenance report.                                                                           arrestors etc. will void warranty.
                                                                                                                 -    Systems/components used for purposes other than their
Forward the above information                                                                                         intended use will void warranty.
to sales@sayfa.com.au or contact technical                                                                       -    General wear and tear is expected and will depend on the
helpline, 1300 301 755.                                                                                               frequency of use and is not covered by warranty.

NEVER HAS SAFETY
IN THE WORKPLACE
HAD A HIGHER PRIORITY

DISCLAIMER

All product specifications and technical descriptions, recommendations and other information provided, are given as general guidance and advice, and are to be read in conjunction with Sayfa Group installation
instructions and any other data available and applicable to each particular standard product or system. Use of such data is however the user’s sole responsibility, taking into account the intended application and
actual conditions existing on the particular worksite. Consequent selection of the right product for any particular use, remains the user’s ultimate responsibility. Sayfa Group is therefore not obligated or liable for
any direct or indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of the suitability and use of or otherwise, any product or system for any purpose. Implied warranties
of merchantability or fitness for any particular purpose, are specifically excluded.

All Sayfa Group products must be installed and used by competent personnel trained in the selection, safe use and maintenance of fall arrest systems and equipment by a registered training organisation (RTO)
Installation not in accordance with Sayfa Group requirements or the use of non Sayfa Group components will void all certification and warranties.

Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a competent person trained by a Registered Training Organisation (RTO) in the selection,
safe use and maintenance of fall arrest systems and equipment or approved by a structural engineer to ensure conformance.

Sayfa Group maintains a policy of continuous improvement and development, and therefore reserves the right to modify, amend or otherwise alter product and system designs and specifications, models and part
numbers, colours and pricing etc without prior notice. Errors and omissions are excepted, and Sayfa Group accepts no liability for incorrect information, errors or omissions.

                                                                                                                                                                                                                            19
1029 MOUNTAIN HWY                  T   1300 301 755                               FOR MORE INFORMATION
                                 BORONIA VIC 3155                   F   1300 881 092                               VISIT SAYFA.COM.AU
            GROUP                       ACCESS
                                 AUSTRALIA                          E   PROTECT
                                                                        SALES@SAYFA.COM.AU                 EQUIP

            GROUP                         ACCESS                        PROTECT                            EQUIP

THE SAYFA GROUP

WE SAVE LIVES!
This is our Mission, and it drives our Vision to BRING EVERY WORKER HOME SAFELY.
Sayfa Group leads the industry in the design, installation and management of access and fall
protection systems. As an Australian owned company, we engineer and rigorously test our
proprietary systems to exceed national and international standards. Simple installation and easy
to use systems are our key drivers for ensuring maximum effectiveness and improved safety
ensuring compliance with Occupational Health and Safety standards in the workplace.

OUR VALUES
Today in the face of a fast paced world, SAYFA works hard in the pursuit of excellence for the
company, its people and its clients in view of a more prosperous future and leaving its inheritance for
generations, for safer workspaces. This is represented in our core values.
Care - A personal eye for detail and genuine effort to support on-site installation complexities and to
ensure nothing is overlooked.
Trust – No compromise. Trust in our people, our products, our installers.
Leadership – We are hungry, humble, and committed to take ownership of being leaders in our space.
Innovation – Modular, functional, intelligent. We create safety. We anticipate change.
Agility – Athletic, intense, ready to adapt, executed with precision.

COMMITMENT
We are passionate about our work with every product a testament to our commitment of world class
safety, quality and performance. Our obligation is to live up to our own high standards as well as those
of our customers and stakeholders ensuring total peace of mind.
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