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Machines and
systems
25 03 2021
Realizing fascinating
Realizing fascinating solutions solutions www.weil-technology.com
Welding
Flexmaster
25 03 2021
Flexmaster: The single-station respective clamping and welding Modular concept
welding system for maximum parameters can be stored in the The systems of the Flexmaster
flexibility in small to medium control panel. series can be combined with
batch sizes numerous modules from weil
Automatic set-up technology and can be operated
Patented clamping technology The system sets itself up as a stand-alone solution or
The clamping belt system automatically depending on the in a completely automated
enables precise and reproducible selected program. production line.
clamping without the need for a
diameter-specific tool: Reproducibility By using a flexible clamping
round, oval, polygonal. The high accuracy of the unit, no mechanical retooling is
joining and clamping process necessary for a diameter change.
Programming guarantees consistent quality in
Up to 400 programs with their automated welding processes.
Flexmaster 400/1250 Flexmaster 400/2000 Flexmaster 600/1500 D Flexmaster 1000/2000
Tube diame- 76 - 400 (600) mm 76 - 400 (600) mm 100 - 600 mm 200 - 1000 mm
ter
Tube length 100 - 1270 (1525) mm 100 - 2000 mm 200 - 1525 mm 500 - 2000 mm
Material 0,4 - 2,0 mm 0,8 - 3,0 mm 0,4 - 2,0 mm 0,6 - 1,5 mm
thickness
Materials Steel, stainless steel*
Welding Laser, WIG, Plasma
source
Power up to 150 tubes/h up to 80 tubes/h up to 80 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Welding
Tubestar
25 03 2021
Continuous tube welding produces high-quality parts with
machine integrated in a fully different geometries in large
automatic production line for quantities.
short tubes
The short changeover times
Automation enable demand-oriented
The line produces laser welded production of various tubular
hollow sections from coil or elements.
blanks.
Application-specific
Production of Rounding process
automotive tubes When rounding tubes with
From individual elements of the small diameters and large sheet tubes can be rounded easily with
exhaust system to rear axles, thicknesses, the use of dies rounding machines.
engine mounts or other body guarantees the roundness of
elements, the Tubestar line the tubes. Thin or perforated
Tubestar 100 Tubestar 150
Tube diameter 23 - 100 mm 50 - 150 mm
Tube length 210 - 1300 mm 100 - 2000 mm
Material thickness 0,3 - 2,0 mm 0,8 - 4,0 mm
Materials Steel, stainless steel* Steel, stainless steel*
Welding sources Laser, WIG, Plasma Laser, WIG, Plasma
Power up to 800 tubes/h up to 960 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Welding
LRSA 250
25 03 2021
The compact 2-station maintenance hoods allow good
tube welding machine for accessibility.
maximum output
Modular concept
Geometry and clamping process This machine can be operated as
Round, oval and polygonal tubes a stand-alone solution or integ-
can be welded by using diame- rated into a fully automated pro-
ter-specific tools optimized for a duction system.
fast clamping sequence.
One station can be loaded and
Fast changeover unloaded while welding takes
Ergonomically designed tool cas- place on the other station, ma-
settes allow quick and easy dia- king optimum use of the welding
meter changes. source.
Easy maintenance
Despite a small footprint, large
LRSA 250/1100 LRSA 250/1250
Tube diameter 76 - 250 mm 76 - 250 mm
Tube length 100 - 1100 mm 100 - 1250 mm
Material thickness 0,4 - 2,0 mm 0,4 - 2,0 mm
Materials Steel, stainless steel* Steel, stainless steel*
Welding source Laser, WIG, Plasma Laser, WIG, Plasma
Power up to 240 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Round bending
Multiroller
25 03 2021
NC-controlled multi-roll rounding results can be achieved
rounding machine: different even with long tubes.
diameters can be realized
without mechanical retooling Small diameters
Long tubes with small diameters
No changeover tool = no loss of and materials that are difficult to
Multiple production
time due to changeover form are no problem for the Mul-
Depending on the blank size, se-
Changeover to a different diame- tiroller.
veral components can be roun-
ter is done at the push of a but-
ded simultaneously.
ton. Changes in material proper- Modular design
ties can be compensated by pa- Automation modules are avai-
High-tech rounding machine for
rameter settings. lable for the Multiroller as a
fully automatic and flexible pro-
stand-alone rounding machine
duction of tubes up to 2000 mm
Tube lengths up to 2000 mm or in combination with a welding
tube length and radii larger than
With our technology, very good system.
30 mm.
Multiroller 400/1250 Multiroller 400/2000 Multiroller 150/2000
Tube diameter 80 - 400 mm 80 - 400 mm 60 - 150 mm
Tube length max. 1250 mm max. 2000 mm max. 2000 mm
Material thickness 0,8 - 3,0 mm 0,8 - 3,0 mm 0,2 - 1,5 mm
Materials Steel, stainless steel*
Power up to 240 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Round bending
RMA-Series
25 03 2021
Automatic NC controlled 2-roll unit, the line can be shapes: round, oval or square.
rounding machine, automated. Ideal for integration into a fully
suitable for integration into an automated production line or as
automated production line Multiple production a stand-alone solution.
Multiply the output: depending
Sequence on the size of the blank
The rounding process is fully au- several components can be roun-
tomatic and program-controlled, ded at the same time.
guaranteeing a high degree of
reproducibility. All process Top results
parameters can be stored for By using a top roller with sup-
for later use. port, even smaller tube diame-
ters can be produced with high
Automation quality.
Through combination with a
stacker and a discharge The ideal solution for all tube
RMA 125/700 150/700 250/700 150/1250 250/1250 200/350 400/600 400/1000
Tube dia- 25 - 125 mm 50 - 150 mm 80 - 250 mm 80 - 150 mm 80 - 250 mm 60 - 200 mm 80 - 400 mm 80 - 400 mm
meter
Tube length 80 - 700 mm 80 - 700 mm 80 - 700 mm 80 - 1250 mm 80 - 1250 mm 60 - 350 mm 80 - 600 mm 80 - 1000 mm
Material 0,4 - 2,0 mm 0,4 - 2,0 mm 0,4 - 2,0 mm 0,4 - 2,0 mm 0,4 - 2,0 mm 0,4 - 1,5 mm 0,4 - 2,0 mm 0,4 - 2,0 mm
thickness
Materials Steel, stainless steel*
Power up to 360 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Round bending + welding
Ecostar
25 03 2021
Evolution in economical tube „Ecostar“ development offers
production for wall thicknesses without forming reworking of the
up to 2 mm tubes - great freedom in tube
geometry.
More flexibility Areas of application
Requirements for flexibility in The core of the „Ecostar“ In the given dimensions, the
the length and diameter range, is the automatic diameter Ecostar is therefore ideally suited
elimination of changeover times, adjustment in the rounding and for the production of catalytic
program-controlled changeover welding area, as successfully converter housings, round/oval
without change parts are the implemented in the „Flexistar“. In small containers, pressure tanks
strengths of the „Ecostar“. this process, the rounded plate and other applications.
is joined by radially movable
Freedom in tube geometry clamping bars on the outside
In addition to the advantages and continuously welded under a
already realized for today‘s stationary welding optic.
short tube production, the new
Ecostar 100/1000 Ecostar 200/600 Ecostar 400/600 Ecostar 400/800
Tube diameter 30 - 100 mm 60 - 200 mm 80 - 400 mm 100 - 400 mm
Tube length 50 - 1000 mm 50 - 600 mm 50 - 600 mm 80 - 800 mm
Material 0,5 - 2,0 mm 0,8 - 2,0 mm 0,8 - 2,0 mm 0,8 - 2,0 mm
thickness
Materials Steel, stainless steel*
Welding Laser
source
Power up to 800 tubes/h up to 200 tubes/h up to 185 tubes/h up to 150 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Round bending + welding
Twinmaster
25 03 2021
Combination of rounding the tube in the welding station. complete production line for
and welding machine in one short tubes.
line: Twinmaster is the highly Flexibility
efficient machine for short tube This machine allows the
production at high volumes production of a wide variety of
geometries and shapes: up to
Multiple production 14 different radii in one tube,
Multiply output: depending on production of double-walled
blank size, several components tubes, processing of perforated
can be rounded and welded plates, etc. are possible.
simultaneously.
Modular design
Proven technology By adding a destacker and
Characteristic of many Weil several options for further
Technology welding machines processing (weld annealing,
is the sophisticated clamping calibrating, smoothing, stacking,
process that optimally positions etc.), Twinmaster becomes a
Twinmaster 250/700 Twinmaster 250/1250
Tube diameter 80 - 250 mm 100 - 250 mm
Tube length 100 - 700 mm 80 - 1250 mm
Material thickness 0,4 - 2,0 mm 0,4 - 2,0 mm
Materials Steel, stainless steel* Steel, stainless steel*
Welding source Laser, WIG, Plasma Laser, WIG, Plasma
Power up to 580 tubes/h up to 700 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Round bending + welding
Ecomaster
25 03 2021
Production center for short Demand-oriented production „tube to tube“ option.
tubes with integrated multi-roll The machine is designed as A compact and economical
rounding machine for medium a production center for small production center for the
and large lot sizes and medium batch sizes and decentralized manufacture of
can be adapted to the pace short tubes.
Compact and lean of subsequent operations, i.e.
Starting from the blank, the canning, stuffing, expanding, etc.
production center for short
tubes, which consists of an Round and oval
automatic rounding unit and Different tube geometries can be
a continuous welding unit, produced by changing the idler
produces tubes extremely set. Tube ends optimized for
economically. demanding forming operations
can be achieved by using the
Ecomaster 200/500
Tube diameter 80 - 200 mm
Tube length 80 - 500 mm
Material thickness 0,8 - 2,0 mm
Materials Steel, stainless steel*
Welding source Laser, WIG, Plasma
Power up to 240 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.com
Round bending + welding
Flexistar
25 03 2021
Innovative flexible of length or diameter changes.
production line for the This unique feature enables the
manufacture of thin-walled production of two different
quality tubes. diameters in alternation (e.g.
inner tube - outer tube), as
Continuous throughput required for insulated chimney
The award-winning Flexistar tubes or multi-layer bellows.
concept is the high-quality tube
production line for thin-walled Modular automation
material On the insertion side, the sheets
can be fed from stacks or a
Variable coil. Automatic inline quality
As a compact tube production control can be easily integrated.
center in one plant combining Options for further processing
multi-roll and laser welding of the tubes include expanding,
equipment, Flexistar does not beading, marking, etc.
require any change parts in case
Flexistar 50/1000 150/2200 250/1250 400/1250 600/1250 600/1550
Tube diameter 40 - 150 mm 60 - 150 mm 60 - 250 mm 80 - 400 mm 76 - 600 mm 76 - 600 mm
Tube length 200 - 1000 mm 300 - 2200 mm 250 -1250 mm 250 - 1250 mm 250 - 1250 mm 250 - 1550 mm
Material thick- 0,2 - 0,8 mm 0,2 - 0,8 mm 0,4 - 1,0 mm 0,4 - 1,0 mm 0,4 - 1,0 mm 0,4 - 1,0 mm
ness
Materials Steel, stainless steel*
Welding source Laser
Power up to 240 up to 240 up to 284 up to 240 up to 240 up to 240
tubes/h tubes/h tubes/h tubes/h tubes/h tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.comRound bending + welding
Minimaster
25 03 2021
Highly productive tube Production in batches
manufacturing unit for short Different tube diameters can be
tubes with small diameters produced by changing the round
roll and the tensioning roller set.
Compact powerhouse Short changeover times as a
The Minimaster is a complete result of high-level automation
production center for short tubes enable production of both small
in one unit. and large batches.
Tube to tube Efficient tube production center
Continuous tube feeding is the for short tubes with high weld
main feature of this production seam quality due to continuous
cell, which can weld tube to welding fully pierced tubes can be
tube, eliminating unwanted produced with high quality.
effects at the seam start and Punched tubes
tube end. When processed with a laser,
Minimaster 80/250
Pipe diameter 25 - 80 mm
Pipe length 30 - 250 mm
Material thickness 0,4 - 2,0 mm
Materials Steel, stainless steel*
Welding sources Laser, WIG, Plasma
Power up to 1200 pipes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.comTube production center
25 03 2021
The combination of our stand- and transfers the finished welded Cycle time
alone lines (rounding and tubes to optional downstream The ability to process multiple
welding) becomes a production operations (brushing, parts simultaneously on the line
center for tubes through calibrating). results in high production output.
automation
Automation Modular concept
From sheet to tube Automatic destacking and The combination of destacker,
A destacking system loads blanks loading of the rounding and multi-roller, flexmaster, gantry
up to 2000 mm onto a slide-in welding station eliminate the handling and equipment for tube
table (up to four blanks at a time, need for manual intervention. finishing can be easily adapted
depending on the tube length). to your production requirements.
Versatile options
Automatic transfer Flexibility in geometries, Oval and round
A gantry handling system diameters and lengths of tubes geometries through
automatically loads and unloads characterize Weil Technology sophisticated combination of
the rounding and welding station equipment. multi-roller and welding system.
Production center for Production center for
Ventilation Tubes Chimney tubes and catalysts
Tube diameter 76 - 400 mm 76 - 400 mm
Tube length 200 - 2000 mm 120 - 1270 mm
Material thickness 0,8 - 3,0 mm 0,8 - 2,0 mm
Materials Steel, stainless steel* Steel, stainless steel*
Welding source Laser, WIG, Plasma Laser, WIG, Plasma
Power up to 580 tubes/h up to 240 tubes/h
* Other materials on request.
Realizing fascinating solutions www.weil-technology.comTube cutter
25 03 2021
Laser tube cutting machine Quality tubes
for large diameter thin-walled The results are spatter-free,
tubes and for cutting bar stock deformation-free, burr-free,
to length. oxide-free edges and dry tubes.
Flexibility Optimization
This machine is optimal Using a beam switch, the system
for cutting miters, rings, can optimize the utilization of an
ellipses, squares and freely existing laser source and thus
programmable contours in expand production possibilities.
thin-walled tubes. All required
parameters - imported from CAD
or graphic data - are stored in
the control panel and can be
changed or recalled at any time.
RSM 600 RSM 3400
Tube diameter 80 - 600 mm 60 - 400 mm
Input tube length 100 - 1500 mm 600 - 1600 mm
Finished tube length 100 - 1500 mm 600 - 1600 mm
Material thickness 0,4 - 1,0 mm 0,4 - 3,0 mm
Materials Steel, Stainless Steel,Al*
Cutting source Laser
* Other materials on request.
Realizing fascinating solutions www.weil-technology.comTube end forming
25 03 2021
Advance into new dimensions design, loads and unloads production of double-walled
of tube end processing in the processing stations in tubes, where the inner or outer
connection with flexible tube a simultaneous cycle. This tube is machined alternately.
production lines. guarantees the highest possible
output, production reliability and The advantage of this
The tube end processing center product quality with the smallest The advantage of this alternating
can be seamlessly connected possible space requirement. production is an optimized
to your existing longitudinal logistics process for your
seam welding machine in an The individual units can be production:
automated manner. designed as a single-sided
machining system or as a • minimized inventories
Also a stand-alone „double system“ in order to be • highest delivery flexibility
variant with manual tube infeed able to machine both tube ends • Expanding
and outfeed is also possible. simultaneously. • Calibration
• Beading
The transport system, in portal A special feature is the
Tube end forming
Diameter Ø 80 - 400 mm
Tube length 250 - 1250 mm
Material thickness 0,4 - 1,0 mm
Material Steel, Galvanized & Stainless Steel
Cycle times Ø 100: 25 Sek.*
Ø 200: 28 Sek.*
Ø 400: 34 Sek.
Changeover times from Ø 100 bis Ø 400: 6 Min.
from Ø 80 bis Ø 100: 12 Min.
*For lengths below 500 mm, the cycle times are extended to 30s, as the expanding units are run in one after the other.
Realizing fascinating solutions www.weil-technology.comFlexible Laser Solutions
FLC CutFusion
25 03 2021
Simultaneous laser cutting fer innovative laser material pro- Product quality and precision
and welding in one machine for cessing concepts. Maximum accuracy and proces-
three-dimensional processing sing quality through coordinated
with highest precision. Machine flexibility processing optics in one system.
Minimal setup times due to Avoidance of quality losses due
Innovation FLC quick-change systems of compo- to reclamping and positioning.
The combination of up to three nent-specific clamping devices.
laser processing optics in one Flexible adaptation of production Fields of application
machine allows simultaneous 3D depending on batch size - one • Combining laser cutting
cutting and welding operations or two station operation. and welding tasks in one
without setup times. Non-value- machine
adding transport times and buf- Efficiency • Media-conducting systems
fer formation are eliminated by Combination of cutting and wel- • Substitution of cast
combining work sequences in ding technology in one machine components by sheet
one processing station. Via la- reduces logistical effort, simpli- metal assemblies
ser management, all processing fies material flow and increases • Substitution IHU & AHU by
optics are supplied by the same productivity through cycle-time innovative manufacturing
laser beam source. The result is parallel loading/unloading in processes with half-shell
maximum quality, precision and two-station operation. technology
productivity. • 3D assemblies from 2D
Automation components
Flexibility Laser setup Modular automation concepts
Solid-state lasers, stationary op- starting from manual loading/un-
tics, scanner-based systems, and loading up to fully autonomous
numerous process monitoring systems including associated
and quality assurance options of- test stations.
Realizing fascinating solutions www.weil-technology.comFlexible Laser Solutions
LCC
25 03 2021
Laser cutting cell for bration stiffness and temperature • As a stand-alone system
highly dynamic 2D and constancy. • For autonomous coil/blank
2 ½D machining The main axes are equipped operation
with linear direct drives, which • For integration into a line lin-
The LCC combines highest dy- allow contour accuracies of +/- kage
namics with maximum accuracy 0.02mm even at high accelera- • For thin sheet processing
due to the concept of decoupled tions. with wall thicknesses of
processing axes. 0.15mm - 0.5mm
The modular clamping concept
The machine base body with up- allows the LCC to be used in a
right gantry made of natural gra- wide range of applications:
nite is designed for highest vi-
LCC 501 LCC 1001 LCC 502
Working range 500 / 500 / 120 1000 / 500 / 120 500 / 500 /120
X / Y / Z (mm)
Blank size 500 / 2000 / 5* 1000 / 2000 / 5* 500 / 2000 / 5*
X / Y / Z (mm)
Coil blank size 500 / ∞ / 3* 1000 / ∞ / 3* 500 / ∞ / 3*
X / Y / Z (mm)
Piece goods work area 500 / 500 / 120 1000 / 500 / 120 500 / 500 /120
X / Y / Z (mm)
Max. Positioning speed 100 / 80 / 100 80 / 80 / 100 100 / 80 / 100
speed blank / coil / ST. mate-
rial (X/Y - m/min)
Max. Contour accuracy (mm) +/-0,02 +/-0,02 +/-0,02
Realizing fascinating solutions www.weil-technology.comFlexible Laser Solutions
LWC
25 03 2021
Multi-axis laser welding cells on rotary table systems for la-
with intelligent tool concepts. ser-compatible welding require-
ments.
The four axes of the processing
optics in combination with one 5-axis machining
or more workpiece axes enab- Machining of complex parts in
le three-dimensional processing. one clamping
This enables the execution of
many high-precision welding and Intelligent clamping devices
cutting operations. Component monitoringIntegra-
In close cooperation with the ted measuring tasks
customer, component architec-
tures and clamping concepts are Ergonomic operation
coordinated and designed for la- Good accessibility of the inserti-
ser-compatible processing. on positions
Multi-axis laser welding cells
with rotary indexing table
Rational work on multi-station
rotary table setups
Depending on component com-
plexity and customer require-
ments, we develop multi-stati-
Realizing fascinating solutions www.weil-technology.comFlexible Laser Solutions
LWM
25 03 2021
Laser welding modules for as- tions. When interlinked by the
sembly and welding tasks for workpiece carrier system, leak
the production of complex as- testing stations, laser marking
semblies. stations and palletizing systems
can be integrated.
By dividing the manufacturing
process into individual steps, Precision
standardized modules can be Max. Accuracy due to robust
used for workpiece pickup and clamping devices
laser machining. Interlinking by
means of a workpiece carrier Quality
system allows parallel processing The division of the individual pro-
in several modules. As each mo- cesses allows individual adaptati-
dule can be used and configured on of detailed tasks
„individually“, the production of
complex assemblies is possible. Modular concept
Simple manageable processes
The clamping tools are easily and Combination of assembly, wel-
quickly interchangeable, thus al- ding and testing tasks
lowing flexible part production.
Efficiency
The modular system not only Parallel processes guarantee a
allows the use of several optics large output quantity
per module, but also the inclusi-
on of mechanical processing sta-
Realizing fascinating solutions www.weil-technology.comContact
25 03 2021
Deutschland USA China
Weil Technology GmbH Weil Technology North America Weil Machinery
Neuenburger Str. 23 LLC (Shanghai) Co., Ltd.
79379 Müllheim 25921 Meadowbrook Road Rm. 101, Building 2, No. 763,
Novi, MI 48375 Lianfu Rd., Jiuting Town,
+49 7631 1809 0 Songjiang District,
+1 248 344 2211 Shanghai, 201615
+86 21 67600156
info@weil-technology.com
weil-technology.com/en/contact
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