OMNIBEVEL 2021 BEST-IN-CLASS TECHNOLOGY FOR BEVEL CUTTING - MESSERSOFT
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OmniBevel 2021
Best-in-class technology for bevel cutting
OmniBevel 2021 is the professional software product OPTIMUM HARMONIZATION, PRECISE INSTRUCTIONS
for bevel cutting. It represents straight cuts, cylindrical To achieve quality bevel cuts, the NC code generated must
holes, exact bevel angles and parts with absolute dimen- match exactly the capabilities and performance of the machine
sional accuracy. The application is also characterized used. Lateral and angular offsets must be considered for all
by enormous flexibility. Almost all possible technology cuts. Lead-ins and lead-outs as well as joining macros be-
parameters and operation details can be adjusted. The in- tween individual contour areas must be placed in such a way
telligent defaults based on the technology database often that no damage to the contours occurs. Bevel cuts make the
render any manual intervention redundant. This ensures highest demands on the programming of the cutting plan.
efficient operations whilst meeting the highest quality
standards. MAKES THE MOST OF YOUR MACHINE
OmniBevel 2021 is a postprocessor module with graphical
user interface. It inserts bevel information and technological
requirements into NC plans in such a manner that the machine
used gives optimum cutting results in automatic operation.
With OmniBevel 2021 you are using the tool which will
guarantee you the best quality when bevel cutting. OmniBevel
2021 brings out everything possible from your machine with a
bevel unit.
2 OmniBevel 2021
OmniBevel 2021 3 TECHNOLOGY AT IT´S BEST NUMEROUS IMPORT FUNCTIONS Import your nesting plans from OmniWin 2021 into OmniBevel 2021 using an open extended ESSI format. Connect OmniBevel 2021 to almost every nesting software from a third party supplier with the help of the highly flexible and adjustable import filters. The highest flexibility that OmniBevel provides will convince you during the further processing of your nesting plan. If the imported nesting plans already contain bevel information, it will be taken over. In addition, you can complete or modify bevel information interactively, set break points or remove them and set the starting point for a contour. SIMPLE OPTIMIZATION OF NESTING PLANS Remove unwanted lead-ins or lead-outs from the original nesting system. You can define individually the sequence of cutting sub-contours and the sequence of individual cuts where, due to the sub contour’s bevel, multiple cuts are needed (for units with one torch). Parts can be shifted or rotated. You decide for which circular holes with plasma cutting Messer Hole Tech- nology (which includes Hypertherm’s True Hole and Kjellberg’s Contour Cut) is to be used, to produce cylindrical holes with the highest quality. In addition you can define Plow bolt holes for plasma cutting and cylindrical holes. OmniBevel 2021 applies the required technology automatically.
4 OmniBevel 2021
TECHNOLOGY DATABASES, POSTPROCESSORS
AND EXPORT OF NESTING PLANS
TECHNOLOGY DATABASES AND POSTPROCESSORS EXPORT OF NESTING PLANS AND
The scope of supply of OmniBevel 2021 includes technology DEFINABLE WORKING AREAS
databases and postprocessors for numerous bevel cutting The technological characteristics of the optimized parts can
units. Whether a unit is technically suitable for an individual be easily transferred onto other identical parts in the nesting
bevel type depends upon the unit itself. The limitations placed plan. Then the nesting plan export into NC code is run. This is
by the machine manufacturer concerned have to be respected. done using the postprocessor selected which will take account
of specific lateral and angular compensations which may be
necessary.
Simplify your daily work with OmniBevel 2021 by using defined
working areas. Then all important parameters for the gene-
ration of specific bevel nesting plans can be called up again
simply. Intermediate results can be saved at any time in the
form of XML files.
OmniBevel 2021 5 OmniBevel 2021: One command will allow the entire nesting plan to have lead-in and lead- out lines as well as joining macros added automatically on the basis of the technology data- base selected and the machine specific postprocessor. These objects can also be individually inserted or deleted manually. The parameters can also be modified by hand at any time.
6 OmniBevel 2021
OmniBevel 2021 7 AUTOMATED PROCESSES MARKING, DRILLING, TIME CALCULATION Apart from the interactive mode, OmniBevel 2021 also offers an automatic “batch mode“, which can be called from the command line. Accordingly, the import, the insertion of the ne- cessary technology and the export is all made in one step. All necessary parameters are taken over from the command line or the technology database. This process is particularly suitable for cutting shops specialized in particular components with repetitive production patterns and who wish to avoid interactive processing operations. OmniBevel 2021 also supports marking tools such as Ink-Jets (REA/Imaje), punch markers, powder markers, OmniScript, plasma markers and laser marking. The drilling systems from Messer Cutting Systems are also supported. Here the drill information from the original nes- ting plan is displayed in the interface and transferred unaltered into the NC code. OmniBevel 2021 offers an expert configuration for the integrated time calculation. The intelligent postprocessor analyzes the NC code based on the stored configuration and calculates the expected production time based on this. The results are also displayed in the graphical user interface.
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KOMBINED USE
SIMPLE LICENSING
To perform part construction, nesting plan generation and BATCH IMPORT/EXPORT
bevel consideration in one common user interface, OmniWin - Automatic import of nesting plans, use of technology
2021 with Option Bevel can be licensed as an alternative to parameters and export into target NC file in one step
licensing just OmniBevel 2021. As a result, you obtain the full - Can be called from the Windows command line
integration of bevel nesting in the popular OmniWin nesting
system. Automatic or interactive nesting is then made as for ALTERNATIVE LICENSING OF
vertical edged parts. Bevel nesting plans no longer need to be OMNIWIN 2021 WITH OPTION BEVEL
reworked in the OmniBevel user interface. - User interface and all capabilities of OmniBevel 2021
can be used, too
All essential functionality including collision monitoring even - Use of the same databases and postprocessor technology
for lead-ins and lead-outs and for joining macros is available - Intermediate results can be taken over from OmniWin into
in OmniWin. The NC code for the machine is then generated the OmniBevel interface and processed further there
out of OmniWin, which uses the same process databases
and postprocessors as OmniBevel 2021 does. When licensing
OmniWin 2021 with Option Bevel, you additionally acquire the
right to use the OmniBevel 2021 program.
Therefore an alternative workflow is supported, where you
generate semi-complete nesting plans with OmniWin 2021 and
subsequently transfer them to the OmniBevel interface to give
the nesting plans a final polish there.
OmniBevel 2021 9 OmniBevel 2021 can be licensed and used in combination with OmniWin 2021 Option Bevel. This includes special functionality that is not available in OmniWin 2021 Option Bevel.
10 OmniBevel 2021
OmniBevel 2021 11
MAXIMUM FUNCTIONALITY
FOR ALL PROCESSES
READING IN OF NC NESTING PLANS WITH PLASMA
THE AID OF DIVERSE IMPORT FILTERS - Skew Rotator Infinity, Skew Rotator Delta
- Extended ESSI format for transfer from OmniWin 2021 - Support of plasma power sources:
- Import using ESAB ESSI (only I, VDS, VAS bevels), EIA, HyperTherm: HPR130XD - HPR400XD and XPR 300
- Project specific formats on the basis of QG, Tribon or Kjellberg: HiFocus 280i - 440i
Ship Constructor on request - Cut repetitions for Y, X and K* bevels
- Process assignment to contours via import filter parameters for plasma processes with one torch
- Automatic setting of start points and break points, - Lead-in, lead-out and corner technology for
contour closing I, VDS, VAS, YDS, YAS bevels up to 45°
- Evaluation of quality values on sub contours for direct - Process databases** with theoretically calculated lateral
assignment of different cutting processes with the import and angular compensation values for
of Messer ESSI plans I, VDS, VAS, YDS, YAS bevels up to 45°
- Disable contours for Mild Steel (S235) and Stainless Steel (1.4301)
- Messer Hole Technology
COMPREHENSIVE MACHINE SUPPORT
- Supports the cutting technologies Oxyfuel, Plasma and Laser OXYFUEL
- Supports various marking tools such as punch marker, - Units: D/AFL and D/KS
OmniScript, plasma marker, laser marking, Inkjet, - Lead-in, lead-out and corner technology for
sand / glass blasting, grinder I, VDS, VAS , YDS, YAS, X and K bevels up to 65°
- Supports cutting machines with drilling heads in that drill - Process databases (Propane, Acetylene) with speed values
information is transferred from the input side into the final
NC output LASER
- Export as DIN NC code via adaptable postprocessors - Units: Bevel head for LaserMat,
- Postprocessors with numerous parameters are included Bevel head for PowerBlade
in the scope of supply, e.g. for plate rotation with plate - Lead-in, lead-out and corner technology for
position compensation I, VDS, VAS, YDS bevels up to 50°
- Cut repetition for YDS bevels with one torch
* No guide values are supplied for X and K bevels. For these bevel types,
individual correction values must be determined by the user, to obtain a
highly repetitive accuracy when cutting.
** The supplied database structure makes it possible to produce bevel cuts
with highly repetitive accuracy, using user provided correction values. The
supplied guide values must be adjusted specifically for the materials used
by the user.12 OmniBevel 2021
OmniBevel 2021 13 INTERACTIVE AND INTUITIVE SIMPLE OPERATION USER-FRIENDLY INTERACTIVE PROCESSING SIMPLE AND INTUITIVE INSTALLATION OF THE BEVEL NESTING PLAN AND OPERATION - Automatic removal of existing lead-ins and lead-outs from - Parallel installation with earlier version possible the imported nesting plan - Menu guidance available in numerous languages - Manual definition of start points - Support of the metric (millimeter) and imperial (inch) - Insertion and removal of break points for the definition of measurement systems contour sections - Support of several workspaces for simple changeover bet- - Modification/assignment of bevel characteristics on ween various application scenarios contour sections with 3D-preview - Storing of completed and partly completed nesting plans - Changing the direction of cut as XML files for reuse later - Moving and rotating parts - Defining the tool path for the sequence of cuts for sub-contours - Automatic creation of lead-ins and lead-outs, joining macros, contour offsets and repeat cuts according to the settings in the technology database - Single or multi selection of macros - Manual modification of lead-ins and lead-outs or joining macros - Automatic collisions checks for outer contours after the placing of lead-ins and lead-outs or joining macros - Auxiliary dimensioning of part geometries - Replacement of text marking - Copying/transferring of technology information from one part to identical parts
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ADDITIONAL
PROJECT OPTIONS
PROJECT OPTION 2.5D
With the 2.5D Project Option, you can cut wind tower panels quickly and effective
with two torches. You get optimal interaction between postprocessor and machine.
- Simultaneous cutting with two torches of slightly different part contours
(e.g. with plates for wind turbine towers)
- Includes the project specific adjustment of the postprocessor
PROJECT OPTION PANEL
The Project Option Panel offers everything that is required for the individual panel
machine especially for shipbuilding.
- Fulfills the special requirements for shipbuilding
- Includes the project specific adjustment of the postprocessorOmniBevel 2021 15 SYSTEM REQUIREMENTS AND CHARACTERISTICS Hardware requirements - 1 GB RAM, 4 GB hard disk space, 2 GHz CPU - Minimum screen resolution 1280 x 960 px, recommended 1680 x 1050 px or more - Graphics processor with OpenGL 1.1 support or higher, without „shared memory“ - USB port for connecting a local software protection dongle or network access to a license server Supported operating systems - Windows 7 32 bit or 64 bit - Windows 8 32 bit or 64 bit - Windows 10 32 bit or 64 bit Software prerequisites - Microsoft Internet Explorer Version 7 or higher - Microsoft .NET Framework 4.0 or 4.5 - Microsoft Jet 4.0 SP4 or higher - Microsoft Office Access database engine 2007 Schachteln
Messer Cutting Systems GmbH
Otto-Hahn-Str. 2-4
64823 Groß-Umstadt
T +49 6078 787-0
info@messer-cutting.com
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