Safe and reliable preparation and filling into alginate casing and twisting of snack sausages - GEA
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Presentation Safe and reliable preparation and filling into alginate casing and twisting of snack sausages Friedrich Maier Andreas Heckenberger Coen van Oorschot Head of Sales Steering Product Manager Commercial Director Meat Treatment (GEA) (Handtmann) (Vaessen-Schoemaker)
Sausages… and more!
Craftsmanship: 50 years ago
“There is a
good reason
for all of us
to be here
today”
Craftsmanship: Over 300 years’ professional expertise
Craftsmanship: The right place to create new products
Team of
experienced
food Getting the most
technologists out of your
production line
Trainings
Test
Prototypes
Staff, Several test
machines, facilities
materials
1 Mio €/a
Craftsmanship: We do it together with your teams
Sharing Improving yield
knowhow
Adjust for new
raw material
offers
New
machines
and installed Training on
base the job
Team of
experienced Start ups
food
technologists Audits
Preparation
Marination
MEAT TREATMENT
Grinding Mixing/Grinding Brine preparation Massaging/Tumbling
Mixing Emulsifying Injecting Defrosting
Cutting Complete lines Tenderizing Complete lines
The future: do you know…
Same
What the quantities
and types of In 3-5
future sausages
brings? you produce
years?
today?
We CARE Seminar 2018 10/16/2018 10
We CARE Seminar 2018 10/16/2018 11
We CARE Seminar 2018 10/16/2018 12
We CARE Seminar 2018 10/16/2018 13
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We CARE Seminar 2018 10/16/2018 15
Or would you also consider
Protein snacks Fish/Surimi
Herbed butter Cheese
Dumpling fillings Soups & Sauces
Sandwich spreads Vegetarian
and Toppings productsWith ONE machine you can do all
Mix
Vacuuming
Cut
Emulsify
Cook
CoolWe care about your flexibility, so
GEA CutMaster you can focus on
• Responding to trends and
seasonal variation of
products
• Reacting on short term
demands from retailers
• Bringing innovative
products to the market
• Selecting a wider variety
of raw materials (like BIO
or low fat recipes)
We CARE Seminar 2018 10/16/2018 18Emulsified sausage line
Capacity:
4.000 - 7.000
kg/h
PowerGrind - Silos - CutMasters - Loading and Conveyor systems - Automation – DigitalisationProven line solution for Emulsified sausage line
(combining flexible batch and continuous line production)
Line solution with GEA CutMaster – EcoCut Vacuum Emulsifier CAP.2
Capacity
6.500 - 12.000
kg/h
Traceability of
products
Central production
planning
PowerGrind – ProMix - EcoCut CAP.2 – Emulsion Silo – Loading and Conveyor systems –
Recipe bunkers with dosing - CutMaster – Automation – DigitalizationKabanos or Cabanossi are available in
different sizes,
tastes and packaging styles
Getting more and more
trendy and popular
In a sandwich, pure as snack
or with potatoesKabanos preparation in the CutMaster V 200 Machine details: • Vacuum execution • Buffle plate removed • Top Cut Knive Set VHS with 6 knifes type 264 • Knifes assembled on 2 levels
Kabanos: Process description
1. Lean meat with recipe water (ice), salt and phosphate into the bowl to get base emulsion
1. Cutting with high speed 4.900 rmp and bowl speed growing from 8 to 14 rpm
2. Auto stop at optimal emulsion temperature of 12°C.
2. Adding frozen beef meat at -6°C.
3. Mix and cut to get uniform consistency with 1.500 rpm
4. Add spices and mix
5. Adding pork fat and cut on particle size 4 mm
6. Vacuumize at level 70%
7. Discharge at final temperature of 0-2 °C.The Kabanos meat mix is now ready for filling!
Invitation to live demonstration Handtmann ConProLink system by Andreas Heckenberger Please return to your seats for the next presentation at 11.45h
ConProLink WELCOME © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 1
General design
ConProLink, comprising 2x VF (616/608) and KVLSH 162 AL system
Master-machine
for meat
Alginate linking system Slave-machine
KVLSH 162 for alginate
© Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 2Functional description
• Main functions (work functions) KVLSH 162 without hanging unit 242-16
Product examples:
K V L S
= Filling incl. co-extrusion of = Voiding and linking = Equal Length = Cutting of the portions
the sausage casing
Transfer of • Fresh sausages can be • Chipolata
the separated transferred directly to the • Merguez
portions to Handtmann GS 300 • Bratwurst
downstream collating system and
systems deposited into trays.
Breakfast sausage
• Filling of the meat and • Linking of the sausages with • Equal lengths are assured thanks to • Cutting unit 160-23:
continuous production of the the aid of voiders the synchronised belt haul-off The portions can be cut
alginate casing individually (endless, pairs,
• The alginate casing is produced after x-portions) • The separated sausages can be
during the filling process transferred to a downstream
through gelatinisation of a thermal process
pasty alginate film in a saline Cheese sausage
fixing solution.
© Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 3Functional description
• Main functions (work functions) KVLSH 162 with hanging unit 242-16
Product examples:
K V L S H
= Filling incl. co-extrusion of = Voiding and linking = Equal Length = Cutting of the portions = Hanging
the sausage casing
Salami/Cabanossi
Mini-Wieners in brine
• Filling of the meat and • Linking of the sausages with • Equal lengths are assured thanks to • Cutting unit 160-23: • The sausages are hung
continuous production of the the aid of voiders the synchronised belt haul-off The portions can be cut perfectly centred
alginate casing individually (endless, pairs,
• The alginate casing is produced after x-portions)
during the filling process
through gelatinisation of a
pasty alginate film in a saline
fixing solution. Vegan Bratwurst
© Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 4Examples © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 5
Examples © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 6
Examples © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 7
Examples © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 8
Examples © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 9
Examples © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 10
Customer benefits – The top 5
No downtimes due to
continuous process
Low casing costs
compared to natural
Well-formed product ends
casing
Manufacturing of
vegan/vegetarian
and small diameter Low personal requirement
snack products
© Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 11ConProLink-System vs. ConPro-System
KVLSH 162 KLSH 153
Performance • max. 300 port./min • max. 1200 port./min (formed), belt speed max. 2,0 m/s
• Belt speed max. 0,65 m/s • max. 1500 port./min (straight cut), belt speed max. 2,0 m/s
• Calibre 10 - 28 • Calibre 8 – 32
Product Linked ends Straight cut Formed ends
characteristic
© Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 12Conclusion © Albert Handtmann Maschinenfabrik GmbH & Co. KG / VPM2 11.10.2018 Seite 13
Alginate casings with twist
by Coen van OorschotStuffing with AgerGel casing
Answers to all market demands
Convenience
Most differentiating food products are focused on convenience for Convenience
consumers. AgerGel allows for making meat snacks
Clean
It is about less, it is about understandable, it is about not unhealthy. Clean Efficient
AgerGel is vegetarian
Efficient
Agergel allows for an endless sausage production on contiuous lines
Vaessen-Schoemaker offers a
broad range of functional
solutionsVaessen-Schoemaker & Agersol
Alginate based solutions
Agersol develops advanced alginate based solutions and casings under the brand-name
‘AgerGel’. This unique technology driven approach allows us to be different.
Casings:
Lower cost-in-use alginate casings
Lower dosage; more premium applications
‘Twist’ solutions
Elasticity, strength adjustable
Different appearances (coloured, shiny, matt)
Vaessen-Schoemaker offers a
broad range of functional
solutionsAgerGel
Applications
Diameters from 8-32mm
Dried sausages
Fermented sausages
Cooked sausages
Roasted sausages
Barbecue sausages
Fresh sausages
Vegetarian sausages
Pet food
Vaessen-Schoemaker offers a
broad range of functional
solutionsYou can also read
