Berhalter - Industries - Systems - Pra sentation_ILA Berlin 2020-06 ...

Berhalter – Industries
                         Space, Aviation & Defense     Systems
                                                     Engineering

                     Renewable Energy & Automotive

Your partner for mechanical parts in
              aviation

Berhalter – Introduction

               Berhalter AG is an EN-9100 certified manufacturer of precision parts and sub-
               assemblies with 60 years of manufacturing experience and heritage in demanding
               industries, such as Space and Aerospace, Automotive and Energy.

               Berhalter is also a renowned designer and manufacturer of high performance
               die-cutting and punching machines supplying the global food & beverage industry and
               other sectors with its patented lidding and labeling solutions.

               The company is located in the Eastern part of Switzerland, near St. Gallen,
               with 85 employees.

Berhalter – Unique Approach
             Fabrication and high-precision machining of complex
             metallic parts, structural components and subassemblies.

                Expertise in wide range of materials
                Sub-assemblies + Assemblies
                Prototypes and serial products
                Innovation in production engineering
                Network of trusted partners

Berhalter – Unique Approach
               Berhalter is your partner when it comes to fabrication of complex metallic parts,
               structural components and sub-assemblies for aerospace, space and defense
               applications.
               The company handles single prototypes, pilot series as well as serial production
               through its flexible and adaptable systems while excelling in quality assurance and
               reliability.
               Responsibility for full assemblies including integration of subcontractors.
               Network of trusted partners for special applications and speciality treatment (surface
               treatment, coatings, NDI/ NDT, shot peening, etc.).
               Berhalter supports its clients with innovative approaches to production engineering
               that aims to surpass customers’ expectations by proposing innovative, lead time-
               optimized and cost-effective solutions.
               Through the company’s expertise across a wide range of materials (aluminium,
               stainless steel, titanium/ titanium alloys, Inconel, Hastelloy, etc.), Berhalter is
               entrusted with the manufacturing of our customers’ most challenging parts on our
               state-of-the-art machine park.

Berhalter – Products & Solutions

Berhalter – Industries
              Berhalter is active in a diverse range of demanding industries, such as Space, Aerospace &
              Defense, Automotive and Renewable Energy. Berhalter is also performing systems
              engineering for high-performance die-cutting and punching machines supplying the global
              food & beverage industry and other sectors with its patented lidding and labeling solutions.

                 Aerospace: The company supplies interior and mechanical parts for airplanes, helicopters
                 and drones in commercial, defense, SAR, and recreational usage scenarios.
                 Space: Berhalter provides mission-critical components and assemblies for space
                 customers, such as APCO Technologies and Jena Optronic, that range from satellite
                 components, integration jigs to launch pad GSE.
                 Automotive: Leading manufacturers of sports and race cars rely on Berhalter for
                 prototyping and fabrication of components for pre- and small series.
                 Renewable Energy: Berhalter is a supplier of components for wind turbines and hydro
                 power stations.

Berhalter – Technologies
                5-axis milling equipment
                4-axis flexible manufacturing systems
                Grinding
                EDM wire cutting and die-sinking
                Precision Zeiss measurement systems
                etc.

NEWS

Reiden RX10 High-Performance CNC
Competence
Operative since November 2019

• 5 axes simultaneous machining

• 5 pallet automation

• Traverse                       X = 1000 mm
                                 Y = 1100 mm
                                 Z = 810 mm
• 280 tools

• Spindle speed max.             18’000 rpm.

• Processed materials:
  Aluminium, steel, titanium, corrosion-resistant steels,
  special materials, such as Hastelloy, Inconel, etc.

Starrag STC 1250
Machining Center – Large Parts

Acquisition from Saint Jean Aero, Geneva
Available from March 2020

• High-precision machining of large parts

• 5 axes simultaneous machining

• 2 pallet automation

• Traverse                             X = 2200 mm
                                       Y = 1600 mm
                                       Z = 2100 mm
• 240 tools

• Processed materials:
  Titanium, stainless steel and
  special materials, such as Hastelloy, Inconel, etc.

Expansion of assembly area in separate
building

Operative since January 2019,
additional capability increase in preparation

•   Clean assembly environment (but no clean room)

•   Wide range of options for complex assemblies in mechanical,
    electronic and pneumatic applications

•   Management of complex assemblies/ components including
    subcontractor management for electronics, harnessing,
    actuators, etc.

•   Professionally trained employee

Contact Details

                  Fredi Hasler, Managing Director, Member of the Board
                  f.hasler@berhalter.com
                  O + 41 71 727 02 30
                  M + 41 79 129 1669

                  Anton Bischofberger, Head of Sales
                  a.bischofberger@berhalter.com
                  O + 41 71 727 02 33
                  M + 41 79 930 1687