OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

                                             DEPARTMENT OF ENVIRONMENT
                                             LABORATORY OF WOOD TECHNOLOGY (UGENT-WOODLAB)

 OPPORTUNITIES AND CHALLENGES FOR
 HARDWOOD BASED
 ENGINEERED WOOD PRODUCTS
 VAN ACKER Joris

HISTORICAL USE OF HARDWOOD FOR BUILDING

                                                                Groot Vleeshuis, Ghent, Belgium

 Basilica di Santa Croce, Florence, Italy

                                                                                                  2
                                            Notre Dame, Paris, France

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

EWP (ENGINEERED WOOD PRODUCTS)
Engineered wood products (EWP) are made from lumber, veneers, strands of
wood, or from other small wood elements that are bound together with structural
resins to form lumber-like structural products.

                                Wood handbook, 2010          Smulski, in Encyclopedia of Forest Sciences, 2004

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EWP (ENGINEERED WOOD PRODUCTS)
                                        Panel                           Beam

         Sawn timber                     CLT                             GLT

         Veneer                       Plywood                             LVL

         Strand                          OSB                         OSL, LSL

                                                      Prefabricated I-joist
                                                                                                                 4

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

GLT (GLUED LAMINATED TIMBER) GLULAM

https://www.hasslacher.com/mega-beam                       https://www.swedishwood.com/building-with-wood/about-glulam/

                                                                                                                   5

CLT (CROSS LAMINATED TIMBER)

                                              www.klh.at                                              www.storaenso.com

                                                                                                                   6
                                       www.structurlam.com

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

LVL (LAMINATED VENEER LUMBER)

                   www.metsawood.com

                                       www.storaenso.com                               7

LSL (LAMINATED STRAND LUMBER)

                                                              www.structurecraft.com

                                            www.apawood.org

                                                                                       8

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

OSL (ORIENTED STRAND LUMBER) &
PSL (PARALLEL STRAND LUMBER)

                                                       www.nrcan.gc.ca

                                                                               9
                                          www.weyerhaeuser.com

I-JOIST

                   www.weyerhaeuser.com                      www.apawood.org

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

BEECH

            European Atlas of Forest Tree Species: Fagus sylvatica

                                                                     11

BEECH GLT

                              Testing at ETH                         12
                              Ehrhart et al 2020

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

BEECH PLYWOOD

 https://www.owi-lohr.de/info-holz_en.html#holz   https://www.roechling.com/industrial/materials/composites/laminated-
                                                  densified-wood-laminated-compressed-wood/lignostone

                                                                                                               13

BEECH LVL

                                                        www.pollmeier.com                                      14

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

BIRCH

 European Atlas of Forest Tree Species: Betula pendula (silver birch)         European Atlas of Forest Tree Species: Betula pubescens (downy birch)

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BIRCH

                                 Comparing birch wood to other species for which it may be a substitute
                                 Dubois et al 2020

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

BIRCH GLT

                    https://www.hasslacher.com/glue-laminated-timber-birch

                                                                                                17

BIRCH PLYWOOD

                                                                             www.finieris.com

            www.wisaplywood.com

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OPPORTUNITIES AND CHALLENGES FOR HARDWOOD BASED ENGINEERED WOOD PRODUCTS
23/06/2021

POPLAR
 Poplar – aspen – willow (Salicaceae)
 Hybrids – clones – planted forest – pioneer tree
 Poplar plantations: Europe close to 1 million ha & China over 8 million ha
 The International Commission on Poplars and Other Fast-Growing Trees Sustaining
 People and the Environment (IPC)
    WP 4 Sustainable Livelihoods, Land-use, Products and Bioenergy

 Pro-Populus, the “European poplar association”

 IUFRO, International Poplar Symposium (IPS)
 by IUFRO Working Group 2.08.04, Poplar and Willow Genetics
 International Union of Forest Research Organizations

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HYBRID POPLAR IN EUROPE

                                                              Area of poplar plantations devoted to
                                                              the production of industrial roundwood
                                                              in Europe
                                                              (main countries – IPC data 2016)

  Map of the main areas for poplar plantations in Europe as
  well as the main European rivers

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POPLAR TIMBER

https://www.peppelhout.nl/projecten/dakbeschot-turnhout/          https://carpentier.be/en/smart-solutions/roof-boards/poplar

                                                                                                                                       21

POPLAR TIMBER

http://d6.fonciere-chenelet.org/realisation/2011/scierie-spl-      https://ingebois.com/projets/filiere-bois-locale/salle-polyvalente-gremeaux-
b%C3%A2timent-industriel-remarquable-en-structure-bois-peuplier    lezennes-59

                                                                                                                                       22

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POPLAR GLT

http://www.adefiboisberry.fr/lamelle-colle-peuplier-article-4-0-9.html         Historical glued-laminated structure made of poplar
                                                                               Schlosser et al 2012

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POPLAR GLT & CLT

Poplar glulam                                                            CLT made from aspen (Populus tremuloides)
Martins et al 2017                                                       Espinoza and Buehlmann 2018

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POPLAR CLT

                                                   Hybrid poplar CLT
                                                   Kramer et al 2014

Failure modes of the tested poplar CLT specimens
(Populus × euramericana cv. ‘I-214’)
Markó et al 2016

                                                   The failure modes of poplar CLT panels under bending tests
                                                   in the major strength direction.
                                                   Hematabadi et al 2020
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POPLAR PLYWOOD INDUSTRY

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POPLAR PLYWOOD & LVL

https://www.raute.com
/references/garnica-
group/

                                                                                     Rotary lathe mill for the poplar veneer in Lianyungang, China
                                                                                     Murata et al 2021

               https://www.garnica.one/en-us/plywood-boards/range/g-brick-plywood/                                                            27

POPLAR PLYWOOD

                https://www.charpentes-bois.com/references/batiment-publics-erp/item/construction-de-la-maison-de-l-energie-solaire-a-toul-
                rosieres-54.html

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POPLAR PANEL INDUSTRY…

              100% Poplar Chipboard
              by Invernizzi

                                               Bonzano OSB, poplar oriented strand panel

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POPLAR MODIFIED WOOD

                                      Brittle failure in tension side of glulam beam made from hydrothermally treated
   TMT poplar cladding                poplar wood at 160 °C
                                      Mirzaei et al 2017

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TREE- AND WOOD QUALITY INTEGRATED PRODUCTS – SUSTAINABLE VALUE CHAIN
                                        Particleboard and fibreboard
                             CHIPPING   Paper
                                        Biomass for energy
      +++

                                                  Blockboard core
                                                  Pallets and industrial packaging
                                                  Doors and windows frames
                                                  Components for furniture
      defects

                                        SAWING
                                                                          Small packaging
                                                                          for fruits
      ---

                                                        PEELING

                                                                               Plywood

                                                             Adapted from Castro & Fioravanti (2007)

POPLAR FOR GREEN BUILDING…

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LOW DENSITY HARDWOOD

                                 CIRAD Database Tropix

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HARDWOOD PRIMARY PROCESSING ?
 Drying of solid wood and veneer

    Deformation of dried beech
    Kúdela et al 2014                                    Rotary cut hybrid poplar veneer

                                                                                           34

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HARDWOOD PRIMARY PROCESSING ?
  Glueline performance

 Penetration of PUR glue in beech                               PUR glue line formations of beech
 Hass et al 2012                                                Luedtke et al 2015

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HARDWOOD PRIMARY PROCESSING ?
  Glueline performance

   Failure modes (B) on yellow birch specimens
   Morin-Bernard et al 2021

                                                 Wood failure percentage vs. bondline block shear strength of hardwood CLT
                                                 Aicher et al. 2018

                                                                                                                             36

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HARDWOOD IN CONSTRUCTION ?
 Rheology – creep, DOL,…

     Creep deflection data at 30% loading for hybrid poplar control            Comparing long-term creep of poplar solid wood and LVL at a 25%
     and treated with low molecular weight resins                              load level with RH cycles from 42% to 89%
     Yue et al 2016                                                            Li and Huang 2019

                                                                                                                                    37

HARDWOOD IN CONSTRUCTION ?
 Moisture dynamics

                                                                         Moisture content changes of poplar solid wood and LVL during
                                                                         constant humidity, adsorption and desorption processes
                                                                         Li and Huang 2019

        Water uptake and desorption according to CEN/TS 16818:2018 floating test
        Van Acker et al 2014                                                                                                        38

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HARDWOOD IN CONSTRUCTION ?
    Grading

       Relationship between bending strength and knot parameter for beech   Stress grading of hybrid poplar veneer sheets
       Brunetti et al 2020                                                  Knudson and Brunette 2015

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HARDWOOD IN CONSTRUCTION ?
    Insulation – thermal - sound

Cross-Insulated Timber (CIT) panel                                                    The potentially significant benefits of using the hardwood
Santos et al 2021                                                                     species ash, beech, and/or birch for structural low-
                                                                                      frequency vibroacoustic response of CLT floor panels
                                                                                      Persson et al 2021

                                                                                                                                        40

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HARDWOOD IN CONSTRUCTION ?
 Difference in decay risks of insects and fungi

       Fagus orientalis and Populus tremula were found the
       most resistance wood species against Hylotrupes bajulus
       Yalçın et al 2018

                                                                             Weight loss as a function of heating temperature for various substrates
                                                                             decayed by (a) Gloeophyllum trabeum and (b) Trametes versicolor.
                                                                             Barnes et al 2018

       Serpula lacrymans also decays beech and poplar
                                                                                                                                         41
       Van Acker et al 2003

MIXED PRODUCTS ?
 Softwoods + hardwoods

                                                    Balász et al 2020

 Combining species and wood products

                                                                 Failure modes of CLT poplar – OSB
                                                                 Li et al 2020

                                                                                                                                         42

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MIXED PRODUCTS ?
  Combining with other materials like concrete

   Timber-concrete composite member made of beech LVL                                https://csengineermag.com/cross-laminated-timber-2/
   Boccadoro et al 2017

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OPTIONS TO INCREASE SERVICE LIFE OF
ENGINEERED WOOD PRODUCTS (EWP)
   Component

                     EWP

                                 Durable wood

                                                pressure1
                                                Vacuum

                                                            additive
                                                            Glue-line

                                                                        Surface spray2

                                                                                             modification
                                                                                             Thermal

                                                                                                            modification
                                                                                                            Chemical

                                                                                                                           Resin3

                                                                                                                                       Coatings

                    OSB                 -            -          ±             +                    +              +          +              -
  Strand
                     LSL                -            -          ±             ±                    -              -          +              -
                     PLY               +            +           +             +                    +              ±          +             +
 Veneer
                     LVL               ±            ±           +             ±                    ±              ±          +             +
                     CLT               +            +            -            +                    +              ±          ±             +
 Timber
                     GLT               +            +            -            ±                    ±              ±          ±             +
               Legend: +: existing option, ±: feasible option, -: less probable option
               1: deep impregnation with biocides;
               2: surface biocide application with potential diffusion, e.g. borates,
               3: analogue to glue used for production or a hydrophobing agent;

               Abbreviations: EWP = engineered wood product; OSB = oriented strand board; LSL = laminated strand lumber;
               LVL = laminated veneer lumber; CLT = cross laminated timber; GLT = glue laminated timber or glulam.

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POPLAR PRODUCTS: WOOD PRESERVATION
Treated poplar plywood & LVL

                                                Borax treatment of poplar laminated veneer lumber
                                                Kurt and Mengeloglu 2008

       https://www.garnica.one/en-uk/plywood-
       panels/range/duraply/duraply.html

POPLAR PRODUCTS: WOOD MODIFICATION
Thermally modified poplar, poplar TMT

                                                                                            Plywood

          Window joinery

                                                  Cladding

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POPLAR PRODUCTS: WOOD MODIFICATION
Densification of poplar

    Novel LVL produced with poplar fibrosis veneers and
    phenolic formaldehyde at different densification levels                    Sandberg et al 2015
    Wei et al 2019

POPLAR PRODUCTS: WOOD MODIFICATION
Acetylated poplar (SEM)

                                                              Chai et al. 2017

Furfurylated poplar (CLSM)

                                                              Li et al. 2020

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POPLAR PRODUCTS: RESIN TREATMENTS

     Glyoxal-urea/nano-SiO2 treated poplar   Densified poplar impregnated with phenol
     Yan et al. 2015                         Schwarzkopf 2020

POPLAR PRODUCTS: COATINGS - OVERLAYS

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23/06/2021

TREE QUALITY AND FORESTRY… FOR GREEN BUILDING

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                                                                    DEPARTMENT OF ENVIRONMENT
                                                                    LABORATORY OF WOOD TECHNOLOGY (UGENT-WOODLAB)

THANK YOU
Prof. Joris Van Acker
UGENT - WOODLAB

Joris.VanAcker@UGent.be

www.woodlab.be

© All pictures are property of UGent - WOODLAB (or mentioned otherwise).
It is not allowed to use them without permission.
Some pictures are copied from websites as illustration.

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