PRODUCT AND PROCESS SECURITY - ACHEMA

 
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PRODUCT AND PROCESS SECURITY - ACHEMA
MAGAZINE
                                                                                                             1/2020

                                                             SPOTLIGHT

                                                            PRODUCT
                                                            AND PROCESS
                                                            SECURITY
                                                             Get yourself up-to-date at ACHEMA 2021
                                                             p. 8

APPLICATION ALWAYS ON THE MIND         THE ACHEMA DIGITAL HUB                    GETTING RID OF
Submit your paper to the ACHEMA 2021   Gathering point for digital experts and   GREENHOUSE GASES
congress                               enthusiasts                               2050 could mark a turning point
p. 20                                  p. 22                                     p. 26
PRODUCT AND PROCESS SECURITY - ACHEMA
ACHEMA MAGAZINE   //   1/2020                                                                      CONTENT

CONTENT

APPLICATION ALWAYS ON THE MIND                                            THE ACHEMA
                                                                          DIGITAL HUB
20                                                                        22

TRENDS                                SPOTLIGHT                           THE SHOW

4	Wanted: Innovators, creators,      8 Better secure than sorry          18 100 years of ACHEMA
   doers                              	Product and process security      	Enjoy a century’s worth
	The ACHEMA 2021 Start-up              is a focal topic at ACHEMA 2021      of trade show memories
   Award
                                      12	New ways to finance             20	Application always
6 The global start-up landscape           the process industry                on the mind
	ISC3 promotes sustainable           	The blockchain makes it           	Submit your paper to the
  chemistry solutions worldwide           possible to pay for chemicals       ACHEMA 2021 congress
                                          per use
                                                                          22 The ACHEMA Digital Hub
            INSTAGRAM                 14	E-money revolutionises          	Gathering point for digital
            @ACHEMAofficial
                                          the blockchain                     experts and enthusiasts
                                                                                                             Photos: José Poblete / DECHEMA

            TWITTER                   	No bitcoin needed,
            @ACHEMAworldwide              you can pay in euros            23	Wake-up call for
            LINKEDIN                                                          Russia’s process industry
            www.achema.de/linkedin    16	Penetration tests make          	The Tatarstan Ecological
            FACEBOOK                      products secure                     Forum premieres this
            www.achema.de/facebook    	A simulated hacker attack             September
            NEWSLETTER
                                          helps you to cope with real
            www.achema.de/subscribe       threats

2
PRODUCT AND PROCESS SECURITY - ACHEMA
CONTENT                                                             ACHEMA MAGAZINE          //   1/2020

                                                                                            EDITORIAL

                                 GETTING RID OF GREENHOUSE GASES

                                 26
                                                                                            Dear readers,

                                                                                            ACHEMA turns 100 this year - yay! As the
                                                                                            organisers, we are a little proud of course,
                                                                                            and why wouldn’t we be? Events that have
                                                                                            been around as long as ACHEMA are few
                                                                                            and far between. That’s no reason, however,
                                                                                            to rest on our laurels. We do reminisce a bit
                                                                                            on pages 18 and 19, where you can travel
                                                                                            with us through 100 years of trade show
                                                                                            history. Enjoy even more pictures and foot-
                                                                                            age from 1920 until today on our Instagram
                                                                                            account @ACHEMAofficial. And why not post
                                                                                            your very own memories of bygone times
                                                                                            with the hashtag #100YearsOfACHEMA?
                                                                                            Browse through your archives and share
                                                                                            the bounty with the community!
                                                                                                 Apart from that, we are working diligently
                                                                                            on making the next ACHEMA as fresh and
                                 PEOPLE                     RESEARCH MEETS PRACTICE         exciting as if it were the first of its kind,
                                                                                            while keeping the spirit of our founding
                                 24	What’s your job,       26	Getting rid of greenhouse   ­father, Max Buchner. At his time, chemistry
                                     Mrs Holthaus?              gases                        and engineering were strictly separate
                                 	The technical director   	The German chemical            fields; consulting each other was simply
                                     of ACHEMA explains         industry aims to become      not done. Buchner’s concern was to en-
                                     what she does              GHG-neutral by 2050          courage chemists and engineers to collab-
                                                                                             orate. A hundred years on, his idea is as
                                                            29	Understanding and            relevant as it was in 1920, with a wider
                                                                avoiding corrosion           scope, of course. In its 101st year, ACHEMA
                                                            	The experts at the DECHEMA     2021 will continue to bring people together
                                                                Corrosion Center are
                                                                                             to explore, advance and share new ideas
                                                                at your service
                                                                                             across industry boundaries.
Photos: idambeer / Adobe Stock

                                                            30 Food for thought
                                                            	Pull yourself together,       Yours,
                                                               rabbit heart!
                                                            31      Meet the community
                                                            31      Imprint
                                                            2       Content                 Marlene Etschmann
                                                            3       Editorial               Editor-in-Chief

                                                                                                                                         3
PRODUCT AND PROCESS SECURITY - ACHEMA
ACHEMA MAGAZINE          //   1/2020                                                                                     TRENDS

WANTED: INNOVATORS,
CREATORS, DOERS
Entrepreneurial scientists, young founders and owners
of start-ups can now apply for the 2021 ACHEMA
Start-up Award. For the first time, participation is also
possible for international founders.

H
            ave you ever thought about found-          Particularly in the early phases, appli-
            ing your own company? If you are a    cants have the opportunity from the outset           BUSINESS
            process engineer or chemist,          to discuss their concepts with high-rank-              PLANS
    chances are you have not – and it is even     ing mentors with specialist expertise
    less probable that you actually went ahead    and, on this basis, to obtain support
    and became an entrepreneur.                   for the preparation of their business
       That’s all the more regrettable since      plans. Already in this early phase,
the chemical industry is a driver of innova-      applicants as well as young start-
tion for numerous other industries. Innova-       ups founded or in the process of              until 30 November 2020
tions in chemistry, process engineering           being founded after 1 July 2018
and biotechnology can fundamentally               can be brought into contact
­improve technologies and products on a           with potential investors in
                                                                                                       CONCEPTS
 broad scale. However, the number of              ­order to discuss the possibili-
 new companies being founded in these              ties of financing. Irrespective
 ­areas is low.                                    of the time of entry into the
       The reasons are manifold: a lack of in-     competition, all business

                                                                                                                                  Illustration: Dzianis Rakhuba / Adobe Stock; ibrandify, Paulius B., Adrien Coquet, LAFS / Noun Project
  spiring role models, little economic educa-      plans submitted by 30
  tion, the alternative of well-paid and safe      ­November 2020 will com-
  corporate jobs, the high investment and           pete for the places in the
  time to market for chemical processes             final round. •
                                                                                              until 31 July 2020
  are all factors that stand in the way of a
  thriving chemical start-up landscape.
       People with good ideas as well as young
  companies need support in order to bring                                                           IDEAS
  innovations to the market and open up
  new business fields. This requires access
  to experienced mentors, a strong network
  and financial resources.
       Therefore, DECHEMA, the Business
  ­Angels FrankfurtRheinMain and High-Tech
   Gründerfonds are awarding the ACHEMA
   Start-up Award. For the third time, they are                                              until 31 March 2020
   looking for ideas, concepts and business
   plans in the fields of chemistry, process
   engineering and biotechnology. Idea
   ­providers and company founders can apply
    now:                                                                                  THE COMPETITION
       The competition has three phases–ideas
                                                    — 	KATHRIN RÜBBERDT
                                                                                         HAS THREE PHASES –
    can be submitted until 31 March 2020,               kathrin.ruebberdt@dechema.de
                                                        +49 69-7564-277
                                                                                       IDEAS CAN BE SUBMITTED
    concepts until 31 July 2020 and business
    plans until 30 November 2020.                   — A CHEMA.DE/START-UP_AWARD

4
PRODUCT AND PROCESS SECURITY - ACHEMA
TRENDS                                                                                                     ACHEMA MAGAZINE           //   1/2020

                                                                                                     START-UPS
                                                                                                     AT ACHEMA 2021
                                                                                                     ACHEMA 2021 will include a first-class
                                                                                                     Start-up area at a prime location of
                                                                                                     the exhibition group ­“Research and
                                                                                                     Innovation” featuring

                                                                                                     __innovation pitches

                                                                                                     __an investor’s lounge

       10,000                           10,000                             10,000                    __matchmaking possibilities
          €                                €                                  €                         and last but not least

                                                                                                     __the casual “Start-up Night” which
                                                                                                        brings the networking possibilities
                                                                                                        to a new dimension.

                                                                                                     The ACHEMA start-up area will not
                                                                                                     only be an exhibition and showcase
                                                                                                     area–it will also be a gathering place
                                                                                                     for pioneers, groundbreakers and
                                                                                                     ­super minds of tomorrow’s process
                                                                                                      ­industries where they meet with
                                                                                                       ­investors, experts and decision-­
                              WHAT’S IN THE POT?                                                        makers up to today’s C-suite.
                                                                                                            The ACHEMA participants are well
Up to ten promising start-ups or start-up      The ACHEMA Start-up Award is presented by
ideas will be given the chance to present      DECHEMA Gesellschaft für Chemische Technik und           known for their high expertise and
                                               Biotechnologie e.V., DECHEMA Ausstellungs-­GmbH,
their offerings at the ACHEMA Start-up                                                                  being sticklers for ­details. They will
                                               Business Angels FrankfurtRheinMain e.V. and High-
Award stand and within a special pitch         Tech Gründerfonds. The ACHEMA Start-up Prize             dive in deep with the start-ups, giving
and networking session – a unique oppor-       is also supported by the ­German Chemical Society
                                                                                                        those young enterprises priceless
tunity to gain visibility with a huge inter-   (GDCh), the Association of ­German Engineers (VDI),
                                               the German Chemical Industry Association (VCI)           ­opportunities to earn their trust and
national expert audience and forge new         and the German F­ ederation of Industrial Research
business contacts. On top, three overall                                                                 build strong relationships for projects
                                               Associations (AiF) as well as the Business
winners will receive a prize money of          Angels Network ­Germany and the Forum Start-up            and business to come.
10,000 euros each.                             Chemie.

                                                                                                                                                   5
PRODUCT AND PROCESS SECURITY - ACHEMA
ACHEMA MAGAZINE         //   1/2020                                                                                   TRENDS

THE GLOBAL START-UP LANDSCAPE
The International Sustainable Chemistry Collaborative Centre (ISC3)
is an independent, ­international institution ­promoting and developing
­sustainable chemistry ­solutions worldwide.

                                                                   MOBIUS, USA
                                                                   has developed a family of naturally degradable
                                                                   and compostable polymers made from lignin,
                                                                   a by product of the
                                                                   paper and biofuel
                                                                   industries, that
                                                                   offer a sustainable
                                                                   alternative to
                                                                   single-use and
                                                                   petroleum-based
                                                                   plastics.

                 ANDES BIOENERGY, ECUADOR
                 has developed a process to produce biochar from
                 agribusiness biomass wastes which can improve
                 tropical soils as
                 well as provide
                 renewable thermal                                    LE QARA, PERU
                 energy employing
                 the P-SMART                                          uses biotech, engineering expertise and
                 (Pyrolysis Small                                     micro­organisms to create high-quality vegan
                 and Modular Auger                                    leather that is biodegradable and toxin-free.
                 Reactor).                                            A specific consor-
                                                                      tium of micro­
                                                                      organisms which
                                                                      is fed with plants
                                                                      and fruit residues
                                                                      produces a
                                                                      leather-­like

S
                                                                      biomaterial.
          tart-ups are an important cornerstone in
          ISC3’s activities as they are seen as a
          unique source of knowledge and innovation
that can contribute to a more sustainable future.
ISC3 supports them via competitions and the
                                                                                                                               Illustration: agrus / Adobe Stock

­Global Start-up Service, the world’s first programme
 providing holistic support to sustainable chemistry
 innovators globally.
     Since September 2019, the ISC3 also awards
 the title of “Start-up of the month”. The list of
 ­featured start-up companies shows the tremendous
  creativity and innovation power of founders and
  entrepreneurs all over the world. •

6
PRODUCT AND PROCESS SECURITY - ACHEMA
TRENDS                                                                       ACHEMA MAGAZINE           //     1/2020

     INDRESMAT, THE NETHERLANDS
     develops polyurethane resins that are versatile,
     durable, recyclable and sourced from renewable
     raw materials, mainly vegetable oils and lignin.
     Currently, they are
     brought to market
     in sustainable
     building materials,
     such as frames for
     windows and doors
     and insulating
     foam coatings.
                                                        BANYAN NATION, INDIA
                                                        works with local waste collectors to produce
                                                        near-virgin grade plastic granules that it sells to
                                                        leading manufacturers in a variety of sectors.
                                                        The business rests on two pillars: a data intelli-
                                                        gence system that traces plastics recycling
                                                        activities in major Indian cities and a proprietary
                                                        process to clean
                                                        the collected
                                                        plastic, customis-
                                                        ing it for the
                                                        specific thermal
                                                        and mechanical
                                                        needs of brands
                                                        on a large scale.

 INNOVERDA, FRANCE
 works together with chemical and pharmaceutical
 producers, testing if traditional processes can
 be improved by their electrochemical approach.
 Electrosynthesis can significantly reduce the
 inputs of energy,
 toxic and corrosive
 substances,
 non-renewable raw
 materials, and
 high pressures
 and temperatures.

 — 	KATHRIN RÜBBERDT
     kathrin.ruebberdt@dechema.de

 — ISC3.ORG

                                                                                                                  7
PRODUCT AND PROCESS SECURITY - ACHEMA
ACHEMA MAGAZINE   //   1/2020                                SPOTLIGHT

    BETTER SAFE
    SECURE
    THAN SORRY
    Product and process security is one of the focal
    topics at ACHEMA 2021, as the Internet of Things
    calls for an intensified approach to secure the inter­
    action between the physical and the virtual worlds.

8
PRODUCT AND PROCESS SECURITY - ACHEMA
SPOTLIGHT   ACHEMA MAGAZINE   //   1/2020

                                       9
PRODUCT AND PROCESS SECURITY - ACHEMA
ACHEMA MAGAZINE         //   1/2020                                                                                                        SPOTLIGHT

HAS YOUR COMPANY
ALREADY
BEEN HACKED?
If not, you should expect the attack. According to IT experts,
there are only these two states and all you can do is to prepare well.

T
        his may seem like a gloomy attitude,         with ransomware. In this case, it was              s­ potlight on these challenges. Moreover,
        but it is backed by impressive               ­directed at office communication systems,          the Digital Hub in hall 12 welcomes key
        ­numbers. The latest World Economic           but IoT devices are increasingly becoming          players in software and digitalisation
Forum report on global risks lists cyber­             part of operation and production and               to the ACHEMA family. You haven’t seen
attacks and data fraud as two of the top five         need special attention to keep processes           them at the show before, but we are sure
risks companies are most likely to face.              and products secure. With every valve that         you wouldn’t want to miss this valuable
While safety systems are well established             has an IT interface and with every “intelli-       ­addition. Read more on that on page 18.
and the number of accidents with personal             gent” pump sending data into the cloud,
injury is decreasing steadily, cyberattacks           IT and cyber security rise to the top of the          NO MAN IS AN ISLAND, NOR IS A COMPANY
are becoming all the more prevalent – in              list of things to be concerned about. In          Working with an air gap that physically
the process industry, too. Lanxess, BASF,             times of IoT, each supplier, each automation      ­disconnects a system from the internet
Siemens and Henkel are known to have                  component and each person represents a             is one way to keep assailants at bay.
been infected with Winnti malware in 2019,            potential risk. Therefore, the responsibility      ­However, the global economy is intercon-
and even German safety and security                   lies with every player along the supply             nected and many businesses depend on
­specialist Pilz couldn’t evade an attack             chain. ACHEMA 2021 is now putting a                 complex supply chains. Business partners
                                                                                                          and suppliers need to trust each other as
                                                                                                          well as their ­cybersecurity practices. If
                                                                                                          you can’t be sure that your supplier patches
                                                                                                          known system vulnerabilities with due
                                                                                                          ­diligence, a business friend can quickly

COST OF CYBERCRIME                                                                                         ­become a “frenemy”, threatening your own
                                                                                                            operations.
Average annual cost of cybercrime by country 2018 in million US$                                               When trust is an issue, distributed ledger
                                                                                                            technologies such as the blockchain are
                                                                                                            often quoted as the solution. Managing
                                                                                                            data in a decentralised way is supposed to
                                                                                                            make them immune against falsification.
                                                                                                            Blockchain expert Prof Philipp Sandner
                                                                                                            and colleagues elaborate on page 12 on
                                                                                                            use cases in the chemical and pharmaceu-
     US         Japan        Germany            UK            France        Spain           Italy           tical industries. Blockchain practitioner
                                                                                                            Dr Silvio Stephan presents a real-life appli-
 27.4          13.6           13.1          11.5              9.7           8.1            8.0              cation in the chemical industry on page 14
                                                                            Source: www.accenture.com       and claims that it has the power to change
                                                                                                            the whole process industry.

10
SPOTLIGHT                                                                                                  ACHEMA MAGAZINE           //   1/2020

                                                                                       MAJORITY OF GERMAN COMPANIES
                                                                                       ARE AFFECTED BY CYBERCRIME
                                                                                       Bitkom asked 1000+ companies: “What types of data theft, industrial espionage or sabotage has
                                                                                       affected or is likely to have affected your company in the last two years?”

                                                                                             32 16 Theft of IT or
                                                                                                                              21 20
                                                                                                                             Theft of sensitive
                                                                                                                                                                 16      21
                                                                                                                                                             Analogue theft of
                                                                                                                                                                                             GOOD TO KNOW
                                                                                                 telecommunica-               digital data or               documents, records,
                                                                                                      tions                    information                  samples, machines,
                                                                                                    equipment                                                  components
                                                                                                                                                                                             Security: prevents malicious activi-
                                                                                                                                                                                             ties by people.

                                                                                                 22 24                         17 25                             15    25                    Safety: prevents accidents; people
                                                                                                 Analogue social                  Digital                       Digital social
                                                                                                  Engineering                    sabotage                       engineering                  may or may not be involved, but in
                                                                                                                                                                                             any case the action is not intentional.
                                                                                         Affected %    Likely affected %                                            Source: www.bitkom.org
                                                                                                                                                                                             Cybersecurity: the practice of
                                                                                                                                                                                             ­protecting systems, networks, and
                                                                                                                                                                                              ­programs from digital attacks.
                                                                                                                                        t­ argeting greed – a basic human trait.
                                                                                                                                         ­Social e
                                                                                                                                                 ­ ngineering comes in many flavours,        Malware: software to cause damage

                                                                                       “A business friend                                 and it doesn’t need to be digital. It can be
                                                                                                                                          as ­basic as the unknown person joining
                                                                                                                                                                                             to a computer or computer network
                                                                                                                                                                                             including viruses, worms, Trojan
                                                                                       that ignores cyber­                                the group of smokers discussing business
                                                                                                                                          in front of the office building and walking
                                                                                                                                                                                             horses, ransomware.

                                                                                        security practices                                away with useful information about the             Ransomware: malicious software

                                                                                        can quickly become                                company.                                           ­cybercriminals use to hold data
                                                                                                                                                                                              ­hostage until a ransom is paid. If the
                                                                                        a ‘frenemy’.”                                    ONLY AUTHENTIC DRUGS SAVE LIVES
                                                                                                                                        When it comes to pharmaceuticals, product
                                                                                                                                                                                               demands are not met, the encrypted
                                                                                                                                                                                               data remains unavailable or may
Photo p. 8: baranozdemir / iStockphoto; Illustraion: Thitichaya, 4luck / Adobe Stock

                                                                                                                                        security can become a matter of life and               be deleted.
                                                                                                                                        death quickly. Maintaining the cold chain
                                                                                       REMEMBER THE HUMAN FACTOR                        is vital for drugs such as insulin. Drug             Denial of service (DoS): flooding the
                                                                                       Identifying, assessing and addressing the        counterfeiting is a growing problem around           targeted server with superfluous
                                                                                       vulnerabilities of your business is the first    the globe, thus legislators took action.             ­requests, causing an overload that
                                                                                       step towards secure products and processes.      ­China was a frontrunner in implementing              prevents legitimate requests from
                                                                                       Technical aspects, such as data backups           serialisation regulations. In the European           ­being fulfilled.
                                                                                       and patching software vulnerabilities come        Union, it has been a year now that every
                                                                                       to mind first. On page 16, you can look over      single box of prescription drugs needs to           Phishing: social engineering attack
                                                                                       the shoulder of Moritz Lottermann, specialist     be clearly identifiable and bear a tamper-­         to obtain sensitive information such
                                                                                       in penetration testing. “Contract hacker”         evident label. The example of serialisation         as usernames, passwords and credit
                                                                                       by trade, he evaluates possibilities to           shows particularly clearly the importance           card details by disguising oneself
                                                                                       break into his clients’ systems, just as a        of secure production processes in pharma-           as a trustworthy entity in an electronic
                                                                                       malevolent hacker would do.                       ceutical technology. Previously, the drug           communication.
                                                                                          Technical considerations aside, human          packaging was protecting the contents
                                                                                       error is the one factor that the majority         and a brand carrier for the manufacturer,           Pentest: short for penetration test:
                                                                                       of hackers use to breach networks. Haven’t        now it has developed into a data carrier and        authorised simulated cyberattack on
                                                                                       we all received e-mails from the Nigerian         certificate of authenticity. •                      a computer system to evaluate the
                                                                                       connection, asking to pay money before                                                                security of the system.
                                                                                       you get the huge payoff (that never
                                                                                                                                            — 	MARLENE ETSCHMANN
                                                                                       actually arrives)? That’s social engineering,            marlene.etschmann@dechema.de

                                                                                                                                                                                                                                        11
ACHEMA MAGAZINE         //   1/2020

NEW WAYS TO
FINANCE THE PROCESS
INDUSTRY
The blockchain is catching on in the process industry by way of
the financial department. It contributes to drastically reduce
the cash conversion cycle and enables the supplier to access                                  c­ onsumption-based financing is the next
liquidity earlier.                                                                             step to release capital tied up in the supply
                                                                                               chain and thus reducing capital and trans-
                                                                                               action costs. In fact, in today’s production
                                                                                               economy, the terms of payment only cover

B
                                                                                               parts of the time where the capital is tied
        uyers of chemical products rely on       ments can now be controlled and executed      up in current assets. In addition, there are
        the continuous availability of their     as needed to ensure that the flow of goods    production and transport times or consign-
        raw materials. In order to guarantee     meets the customer’s requirements.            ment stocks. The time span between
constant availability and quality of supplies,                                                 from leaving the producer’s warehouse, to
a high focus is put on monitoring, auto­         ACTIVATING ASSETS IN THE BALANCE              delivery and storage at the customer’s
mating and digitising entire supply chains       In addition to consumption-based provi-       warehouse, to reimbursement can there-
through measurement technologies and             sioning through methods such as vendor-­      fore easily cover several months. By apply-
sensors along the path. Therefore, ship-         managed inventory (VMI), automated            ing inno­vative approaches like factoring,

12
ACHEMA MAGAZINE            //   1/2020

                                                   HOW DOES THE BLOCKCHAIN WORK?

                                                        1                                                   2                                                 3
                                                                        A wants to send                         The transaction is represented                       The block is broadcast to
                                                                          money to B                                   online as a block                            every party on the network

                                                        4                                             5                                                       6
                                                                      The network approves                     The block is added to the existing                        The transaction
                                                                         the transaction                        blockchain in a transparent and                            is complete
                                                                                                                       unalterable way

                                                   these ­unproductive periods can be short-         existence is only provided with the                      INCREASING TRUST BY DISTRIBUTING
                                                   ened. This is only possible with considerable     ­respective shipping notice being delivered.             LEDGERS
                                                   administrative efforts (or not at all), despite    Often, orders display too small ticket                  Innovative technologies, like blockchain
                                                   the potential financing volume of hundreds         sizes for banks to propose attractive financ-           and distributed ledger technology (DLT) in
                                                   of billions of euros of global capital tied        ing solutions and have to be processed                  general, will play a major role in enabling
                                                   up in the supply chain. While buyers benefit       ­manually.                                              autonomous payments in the industry.
                                                   from long payment periods and consign-
                                                   ment agreements, sellers have to bear
                                                   the costs in the form of financing current
Illustration: iuriimotov, elenabsl / Adobe Stock

                                                   assets.
                                                        Issuing the invoice and the correspond-
                                                   ing payment (or even financing from a
                                                   ­partner institution) as soon as a product is
                                                    ordered or consumed, e.g. from a consign-
                                                                                                                                “Autonomous payments will
                                                    ment stock, would significantly increase                                    transform supply chains in the
                                                                                                                                 chemical industry.”
                                                    the cash-to-cash cycle and reduce the
                                                    pressure on the supplier. However, in most
                                                    cases, insufficient data quality does not
                                                                                                                                 P H I L I P P SA N D N E R
                                                    allow any action to be implemented in a
                                                    fully automated way since a legal proof-of

                                                                                                                                                                                                         13
ACHEMA MAGAZINE       //   1/2020                                                                                                  SPOTLIGHT

     E-MONEY REVOLUTIONISES
     THE BLOCKCHAIN
     The autonomous handling of supply chain
     finance processes is bound to have
     a profound impact on the process
                                                                                                         _ Filling level
     industry. Orbit Logistics GmbH and                                                                 s­ ensor signals trigger
     AZHOS AG are testing the concept                                                                    smart contracts
     together with well-known chemical                                                                   on the blockchain

     companies.

     I
         nstalling sensors on silos and tank      REAL MONEY INSTEAD OF                      the electronic delivery note, “proof
         facilities and linking them with         CRYPTO CURRENCY                            of delivery”, it represents a sufficient
         blockchain technology makes it         The greatest challenge was to create         and binding basis for the following
     possible to process payments autono-       system and legal compatibility. This was     ­autonomous payments. If the customer
     mously–in contrast to the traditional      achieved by forgoing crypto currencies        withdraws goods, the changed invento-
     sequential supply chain processes. The     such as stable coins that are tied to         ry triggers a transaction. The smart
     sensor signals then trigger smart con-     ­stable assets. Instead, payments are         ­contract determines the amount of the
     tracts: specific program codes on the       made with E-money, meaning “real              transaction by calculating the value
     blockchain that guarantee, for example,     money”, on the blockchain. This is an         from quantities consumed and price.
     the execution of financial transactions,    absolute innovation in industry and a         This type of autonomous settlement is
     provided that predefined conditions are     worldwide precedent, which should             also known as “pay per consumption”
     met. Thus the flow of goods and financ-     make it possible to scale this use case       or “pay per use”.
     es could be synchronised in the future.     quickly. This is a big step for the use          In the future, such applications with
                                                 of blockchain technology in an industrial     euro on ledger will be able to shorten
                                                 environment, especially for the auto­         payment cycles, improve cash flow,
                                                 nomous processing of payment trans­           eliminate costly posting processes and
                                                 actions. There is practically no effort       release capital tied up in the supply
                                                 for the companies, since the transactions     chain in a sustainable way. •
                                                 take place on the blockchain, but the
                                                 bookings are made in the IBAN accounts
                                                 by linking them to wallet addresses
                                                 on the blockchain. An important advan-
                                                                                              DR SILVIO STEPHAN
                                                 tage of this solution is the creation
                                                 of programmable cash; in the case
                                                 ­described it’s “euro on ledger”.            is CEO at Orbit Logistics
                                                                                              AG, a leading inter­
                                                                                              national provider of
                                                WITHDRAWAL OF GOODS
                                                                                              inventory manage-
                                                TRIGGERS PAYMENT                              ment solutions and
                                                The industrial sensors in the silos           supply chain auto­
                                                measure the fill levels and store the in-     mation.
                                                ventory data on the blockchain in an
                                                                                                                                               Photos: Orbit Logistics

                                                unchangeable, forgery-proof and thus           —	D R ING SILVIO STEPHAN
                                                audit-proof manner. “Proof of existence”         stephan@orbitlog.com

     _ Filling sensor installed on a silo.      is bindingly documented. Together with         —	ORBITLOG.COM

14
SPOTLIGHT                                                                                                   ACHEMA MAGAZINE    //   1/2020

                                                                           Blockchain technology can increase            the information on the blockchain can            PROF DR PHILIPP SANDNER
                                                                       trust, transparency and privacy of business       ­directly trigger a corresponding payment
                                                                       processes by providing a shared, decen-            process. Each time a consumption is
                                                                       tralised distributed ledger for information        ­measured and recorded on the blockchain,
                                                                                                                                                                           is head of the Frankfurt
                                                                       used in business processes by different             an invoice is created and the payment          School Blockchain
                                                                       players at the same time. A blockchain              from the customer is validated. This process   Center (FSBC) at the
                                                                       ­system can therefore be used to store data         drastically reduces the cash-to-cash cycle     Frankfurt School of
                                                                        collected from Internet of Things (IoT)            and enables earlier access to liquidity for    Finance & Management
                                                                        ­devices, like sensors or machines. It enables     the supplier. Since most customers are not     and was ranked one of
                                                                                                                                                                          the “Top 30” economists
                                                                         harmonised and standardised data stand-           interested in shortened terms of payment,      by the Frankfurter
                                                                         ards between multiple parties.                    accordingly, a financing institution can       Allgemeine Zeitung
                                                                                                                           be integrated providing instant liquidity in   (FAZ) in 2018.
                                                                        CONSENSUS IS KEY IN THE BLOCKCHAIN                 terms of supply chain financing for each
                                                                       If data is collected on a blockchain, the           consumption.
                                                                       data is also protected from manipulation
                                                                       as long as not every party involved consents.        TURNING SILOS INTO PROFIT CENTRES
                                                                       As soon as a blockchain is used in combi-         Besides the sole advantage of having
                                                                       nation with inventory measuring sensors,          ­access to cheap liquidity, the system allows
                                                                                                                                                                          JONAS GROSS
                                                                       the creation of a certain proof of existence       each silo or warehouse system to act as a
                                                                       for inventory is enabled, stating which            single profit centre from an accounting
                                                                       amount of a good was stored at which               ­perspective. This adds transparency, enables   is a project manager
                                                                                                                                                                          and research assistant
                                                                       point in time at a certain location. Informa-       activity-based costing approaches and makes
                                                                                                                                                                          at the Frankfurt School
                                                                       tion processed and stored immutably on              the underlying assets accessible for insti-    Blockchain Center
                                                                       a blockchain serves as a perfect basis              tutional investors as well as securitisable    (FSBC), specialising in
Illustration: your123 / Adobe Stock; Photos: Azhos, Frankfurt School

                                                                       for autonomous processes since further              tokenisation. Furthermore, when directly       cryptocurrencies and
                                                                       ­inventory checks are made redundant.               connected to the respective legacy systems,    central bank digital
                                                                                                                                                                          currencies.
                                                                                                                           all manual steps regarding the ordering and
                                                                        PAYING CHEMICALS BY USE                            invoicing process can be made obsolete. If
                                                                       If applied on a consignment structure with          set up properly, all the mentioned processes
                                                                       a monthly inventory cycle, for example,             would autonomously run for months
                                                                       sensors can be used to continuously meas-           ­without any human interaction required. •
                                                                       ure the inventory levels in each silo and                                                          TONY OEHM
                                                                       record this information on a blockchain set
                                                                       up between the supplier and the customer.
                                                                       Due to the data quality ensured by the              — 	P ROF DR PHILIPP SANDNER
                                                                                                                              p.sandner@fs.de                             is COO of AZHOS AG,
                                                                       blockchain, every inventory level measure-                                                         which provides supply
                                                                                                                           — 	JONAS GROSS
                                                                       ment equals a proof of existence for the                Jonas.gross@fs-blockchain.de               chain finance and
                                                                       material. Therefore, every inventory move-                                                         management solutions
                                                                                                                           — 	TONY OEHM
                                                                       ment is a proof of consumption by the                   oehm@azhos.io                              for the chemical and
                                                                                                                                                                          oil industry ­using
                                                                       ­customer or of a new delivery. Instead of
                                                                                                                           — FS-BLOCKCHAIN.DE                             blockchain technology.
                                                                        paying the consumed inventory monthly,             — 	AZHOS.IO

                                                                                                                                                                                                               15
ACHEMA MAGAZINE          //   1/2020                                                                                                      SPOTLIGHT

PENETRATION TESTS MAKE
PRODUCTS SECURE
The buzzword Industry 4.0 embraces production facilities becoming increasingly digital and smart.
As a consequence, companies are confronted with the issue of IT security due to the networked
production. The effects of a hacker attack are particularly noticeable in the production process.
In order to ensure product security, penetration tests against such systems or their components
are becoming increasingly popular.

A
                                                          67
           penetration test is a simulated                                                             At the end of every pentest, there is a
           hacker attack. The penetration                                                         report with detailed explanations about
           tester uses the same techniques                                                        the vulnerabilities found. In order to be
that a criminal hacker would use. Different                                                       able to fix them, they should be described
experts are involved depending on the test                                                        in a way that the customer can reproduce
object. If industrial devices with cloud con-                                                     them independently. Of course, the com-
nections are examined, experts for embed-                                                         pany carrying out the test should be

                                                              PERCENT
ded systems, web applications and cloud                                                           ­available for questions about weak points
infrastructure collaborate.                                                                        or their elimination. •
    After the planning, in the preparation              of ransomware attacks are caused
phase, the client creates the necessary                        by phishing e-mails                MORITZ LOTTERMANN
framework conditions. If, for example, indi-            Source: Datto’s ransomware report 2019
vidual components of a production line are
to be tested, the penetration tester needs        allow direct access to the system. Occa-
                                                                                                  has been conducting
these components in multiple versions.            sionally, these interfaces are not removed      ­penetration tests at SySS
    While the pentest is conducted, a con-        or disabled in the final production. If there    GmbH for 2.5 years. As a
tact person should always be available for        is a back-end component for the device,          member of the hardware
questions. It can happen that a device            it is recommended to test it, too.               focus team, he analyses
                                                                                                   products from the Internet
does not work correctly after an attack and           Just as a hacker would do, a penetration
                                                                                                   of Things (IoT) environment.
then a close contact between pentester            tester is interested here, among other
and client is beneficial in order to fix errors   things, in the authentication and authori-
quickly.                                          sation concepts as well as in the possi­           —	MORITZ LOTTERMANN
                                                  bilities of escalating their privileges and           moritz.lottermann@syss.de

 PENTESTING IS FOR HARDWARE, TOO                  ­reading out external customer data.               —	SYSS.DE
 When testing the hardware of an industrial
 device, first the accessible interfaces, such
                                                                                                                                   _ It takes a holistic
 as network connections or proprietary                                                                                            approach to protect
 plugs, are checked. Often the housing is                                                                                         a company from
                                                                                                                                                           Photos: zapp2photo / Adobe Stock, SySS GmbH

 opened as well to examine its contents, as                                                                                       ­cyberattacks.
 the security of the memory devices is often
 neglected during development. If a cyber-
criminal can procure identically construct-
ed operating system memory, they can
draw conclusions about the encryption,
extract and manipulate the operating
­system memory of the device and thus
 compromise the entire device.
    Embedded tests also focus on what are
 known as debug interfaces. These are re-
 quired during hardware development and

16
SPOTLIGHT                                                                                                      ACHEMA MAGAZINE          //   1/2020

                                                                        FACTS AND FIGURES
                                                                        TOP 10 RISKS BY LIKELIHOOD                                                                                   AVERAGE ANNUAL
                                                                                                                                                                                      COST OF CYBER-
                                                                              1              2                     3                         4                       5                  CRIME TYPE
                                                                             Extrem
                                                                             weather
                                                                             events
                                                                                             Failure of
                                                                                         climate-­change
                                                                                         mitigation and
                                                                                                                  Natural
                                                                                                                 disasters
                                                                                                                                         Data fraud
                                                                                                                                          or theft
                                                                                                                                                                    Cyber-
                                                                                                                                                                    attacks           OF ATTACK 2018
                                                                                            adaptation                                                                                          in US$

                                                                              6
                                                                           Man-made
                                                                                             7
                                                                                          Large-scale
                                                                                                                   8
                                                                                                               Biodiversity
                                                                                                                                             9
                                                                                                                                             Water
                                                                                                                                                                    10
                                                                                                                                                                Asset bubbles
                                                                         environmental    involuntary            loss and                    crises               in a major
                                                                           disasters       migration           ecosystem                                           economy

                                                                                                                                                                                      2.62 million
                                                                                                                 collapse
                                                                                                                                              Source: WEF Global Risks Report 2019

                                                                                                                                                                                                Malware

                                                                        DEMAND FOR                                     STATES WITH CYBER-
                                                                        RANSOM IN 2018:                                CRIME LEGISLATION
                                                                                                                       per region

                                                                                                                       Europe
                                                                                                                       CIS
                                                                                                                                                                                      2.27 million
                                                                                                                                                                                           Web-based attacks
                                                                                                                       Asia-Pacific
                                                                                                                       Arab States
                                                                                                                       Americas
                                                                                                                       Africa

                                                                                                                                        0       10      20     30      40      10
Illustration: Anthony Bossard / Noun Project; sharpnose / Adobe Stock

                                                                                                                                Yes /   No

                                                                                                                             Source: ITU-D Telecommunication development sector

                                                                        Median demand
                                                                                                                                                                                      1.72 million
                                                                        US$        10,000                              CYBERCRIME LEGIS-
                                                                                                                                                                                            Denial of service

                                                                        per incident
                                                                                                                       LATION GLOBALLY
                                                                                                                       in percent
                                                                        Highest demand

                                                                        US$        8.5 million                               NO
                                                                                                                             9%
                                                                                                                                                                     YES
                                                                                                                                                                    91 %              1.62 million
                                                                                                                                                                                           Malicious insider

                                                                                             Source: www.beazley.com         Source: ITU-D Telecommunication development sector                      Source: www.accenture.com

                                                                                                                                                                                                                           17
ACHEMA MAGAZINE        //   1/2020                                                                                                 THE SHOW

                                                    100 YEARS OF
                                                    One man – one idea – one trade show.
                                                    Max Buchner was a chemist by trade
                                                    and his ambition was “to bring
                                                    ­chemists and engineers together for
                                                     fruitful cooperation”. Take a tour
                                                     through 100 years of ACHEMA history
                                                     from 1920 till today and see how
                                                     Buchner’s dream became a reality.
     1918                                                                                               1920
                                                                                                                The humble beginnings:
       Max Buchner                                                                                              75 companies cover
       is the mastermind                                                                                        560 m² of exhibition
       behind ACHEMA.                                                                                           space in 1920.

                1997                                                       1982                                              1976
                                                                               The newly developing field of biotechnology
                      The first rover sends data from                          uses much the same apparatus as the chemi-          Analytics are
                      Mars in 1997 and a copy lands                            cal industry. Bioreactors with process control      becoming increasingly
                      at an exhibition booth.                                  units have been a staple at ACHEMA since 1982.      mobile in 1976.

                                                                                                                                                           Photos: DECHEMA

                           2006                                                       2015
                                                                                             Interactive discussions, high-level
                               High tech meets cuteness:                                     speakers and a well-known
                               a MRT system for guinea pigs                                  ­congress have always been an
                               at ACHEMA 2006.                                                inherent part of ACHEMA.

18
THE SHOW                                                                                                                    ACHEMA MAGAZINE         //   1/2020

F ACHEMA

 1937                                      1950                                                        1955
                                                The first ACHEMA after World                                Socialising has always been part
                                                War II takes place in 1950 in                               of the show. In the 1950s this
   Size already                                 Frankfurt/Main, which has                                   means a festive banquet with
   matters in 1937.                             been its home base ever since.                              interludes featuring dancers.

                           1973                                                                1961
                                   Attending the ladies’
                                   programme is not for these
                                   professionals who prefer                                            Automation on the shop
                                   to inspect the latest in                                            floor and in the lab is a
                                   ­laboratory glassware in 1973.                                      focal topic in 1961.

 2018                                                                            2021
                                                                                                                           —	MARLENE ETSCHMANN
    A chemist and an engineer                                                                                                 marlene.etschmann@dechema.de
    ­discussing hot topics for sustaina-                                           Get ready for the
     ble chemistry innovation in 2018                                              unexpected at                              INSTAGRAM
     – Max Buchner would be pleased.                                               ACHEMA 2021!                               @ACHEMAofficial #100YearsOfACHEMA

                                                                                                                                                              19
ACHEMA MAGAZINE         //   1/2020                                                                                           THE SHOW

APPLICATION
ALWAYS                                                                                         HIGHLIGHT SESSIONS:
                                                                                               INDUSTRY
ON THE MIND                                                                                    VISIONARIES ON
                                                                                               STAGE
Why go to a conference session when the exhibition is
enticing you with all its sensual attractions? Because the                                     Each day, a Highlight Session will

                                                                                                                                         Photos: José Poblete / DECHEMA; Chattapat Kunlapatpisit, Kiran Shastry / Noun Project
                                                                                               be dedicated to topics that move and
ACHEMA congress is where innovation is born.
                                                                                               shake the industry. What do visio­

W
                                                                                               naries expect, and what is the
             here do all the innovative tech-   interlinking guarantees the practical rele-    ­answer of industrial players? Join
             nologies, the gleaming stain-      vance of the presentations that also pick       the discussion on
             less steel devices and the new     up on everyday challenges encountered
processes the exhibitors are providing          in industry, providing new solutions from      __Hydrogen as a gamechanger
equipment for originate from? From sci-         the lab.                                          within the process industries
ence and applied research! This is why the
congress is and always has been an inte-          GAMECHANGING TRENDS                          __Recruiting cells for chemical
gral part of ACHEMA – as the cradle of in-      Based on the unique expertise and net-            ­ roduction: novel biological
                                                                                                  p
novation.                                       work of DECHEMA, the ACHEMA congress              ­production systems
    Just as exhibitors and buyers from all      covers topics that are highly relevant to
over the world meet in the exhibition halls,    ­researchers and industry alike. Trends that   __Closing the loop with chemical
researchers, developers and users get to-        have the potential to change the whole           recycling: potentials and
gether in the congress to discuss what’s         ­industry such as                                ­challenges
needed, what’s possible and what will be
the next big thing in the process indus-        __the boost of integrating renewable           __Artificial intelligence: data
tries. Application is always on the mind of        ­energy in chemical processes                  for advanced processes and
speakers and audience – no wonder with                                                            product development
the thriving exhibition next door. The close    __the strive for a circular economy

20
THE SHOW                                                                                                   ACHEMA MAGAZINE            //   1/2020

                                                                               SUBMIT YOUR PAPER AND
                                                                               SHOWCASE YOUR EXPERTISE AT
                                                                               THE ACHEMA 2021 CONGRESS
                                                     Papers can be submitted to all of the following topics:
                                                     __Future production: modular,                __Renewing the chemical
                                                        connected & smart                            & pharma supply chain
                                                     __Industrial intelligence & sensor-­         __Materials & material processing
                                                        based process control                     __Additive manufacturing
                                                     __Plant design & maintenance                 __Innovative product design in
                                                     __Pumps, compressors, valves &                  ­mechanical process engineering
                                                        f­ ittings: state of the art in fluid     __The digital lab: laboratory &
                                                         ­handling                                   ­analytical techniques
                                                     __Innovative mixing & separation             __Raw materials
                                                        ­solutions                                __Water technologies
                                                     __Bioprocessing: bioreactors, process
                                                                                                  __Future energy use in process
                                                        development & control
                                                                                                     ­industries
                                                     __Pharma meets production
                                                                                                  __Product & process security
                                                                                                  __Safety first!

                                                     To accommodate the preferences of different stakeholder groups, the congress
                                                     ­programme offers two d
                                                                           ­ istinct formats.

                                                                 Congress sessions                             PRAXISforums

__the ongoing digitalisation in research             Congress sessions cover application-­        PRAXISforums are meeting points for
   and production                                    oriented research up to the threshold        technology seekers and solution pro-
                                                     of market entry and showcase current         viders that focus on upcoming or exist-
__the integration of lab and production              trends in process technologies               ing solutions and are located close to
   by integrated process design                                                                   the corresponding exhibition groups.

and many more are covered in highlight               Submissions will be aligned according to their fit with either the congress or
sessions, presentations and discussions.             PRAXISforum profile.
The overarching trends account for the
breadth of the programme. But they are
also broken down to explore in depth their
impact on different disciplines and to            classical Q&A to sessions where members
­discuss what different fields of research        of the audience are encouraged to get
 can contribute.                                  ­actively involved. True to the spirit of
       To enable a lively discussion and           ACHEMA, scientists, renowned researchers
                                                                                                    —	KATHRIN RÜBBERDT
 ­promote the forging of new contacts, the         and industry experts will be invited to             kathrin.ruebberdt@dechema.de
  congress will consist of formats with            take the stage as well as students, founders        +49 69-7564-277

  ­different degrees of interactivity, from the    and innovative thinkers. •                       — ACHEMA.DE/CONGRESS

                                                                                                                                              21
ACHEMA MAGAZINE           //   1/2020                                                                                               THE SHOW

THE ACHEMA
DIGITAL HUB
Digitalisation has established itself
as one of the top items on the
­process industry agenda and has
 ­become an ever-stronger topic in
  the ACHEMA community – high time
  to close the ranks with the digital
  ecosystem at ACHEMA 2021!

D
          igitalisation and the ensuing ­digital
          transformation has staked its claim
          way beyond the traditional realms
of IT departments and arrived at the core of
the ACHEMA community, sometimes with               deliver what they promise. And, more im-
brute force. Expectations to leverage              portantly: fit well into the often brownfield
­efficiencies and create new opportunities         context and integrate effortlessly with each      FOCAL TOPICS
 keep rising in sync with the breadth and
 speed of technologies becoming available
                                                   other and legacy systems already in place.
                                                      High time to close the ranks, we thought,
                                                                                                     HIGHLIGHT
 to the industry. Technology, of course, is        and initiated the ACHEMA Digital Hub.             DIGITALISATION
 necessary but not sufficient for long-term                                                          ACROSS ACHEMA
 success: People development and transfor-            THE DIGITAL HUB IDEA IN A NUTSHELL
 mational leadership are just as important.        The Digital Hub will be the central gathering     Our ACHEMA 2021 focal topics will
     Many exhibitors have begun to partner         place for digital experts and enthusiasts         highlight some of the most pressing
 with the digital ecosystem, and digital play-     at ACHEMA 2021. It will be the platform for       issues:
 ers, on the other hand, sport some impres-        exhibitors from the digital ecosystem
 sive industry-specific use cases by now. But:     showcasing highly relevant technologies
 A lot of work remains to be done. The im-         and use cases that do not fit into the
 plementation in the process industry’s            ­ACHEMA exhibition group categories. It will
 ­delicate processes is all but easy, and many      serve as an exhibition and meeting space              MODULAR AND CONNECTED
  in our ACHEMA community are looking               as well as a learning and networking hub.                  PRODUCTION
  hard to find viable solutions that work and       A central stage and smaller break-out areas
                                                    will provide the latest expert insights and
                                                    allow for fruitful discussions with leaders
                                                    and experts alike.
                                                          As a hub, it will also provide compre-                 THE DIGITAL LAB
                                                    hensive linkages to other digital showcases
                                                                                                                                               Illustration: DECHEMA / Liebchen und Liebchen

“The ACHEMA Digital                                 across ACHEMA. After all, the Digital Hub

Hub will showcase
                                                    is just one piece of the puzzle.
                                                          Visitors will find a lot more digital
digital technologies                                ­solutions and use cases at the 3,700+
                                                     ­exhibitors or the ACHEMA Congress and
                                                                                                      PRODUCT AND PROCESS SECURITY

and applications for                                  PRAXISforums all across ACHEMA.

process industries.”
                                                          The Digital Hub concept was developed
                                                      in close cooperation with leading protago-
                                                                                                     —	ANDREAS KONERT
                                                      nists from the digital ecosystem. We are          andreas.konert@dechema.de
A N D R E A S KO N E RT                                                                                 +49 69-7564-159
                                                      currently crafting the agenda and recruiting
                                                      exhibitors. Care to join? •                    —	ACHEMA.DE/DIGITALHUB

22
THE SHOW                                                                                                                   ACHEMA MAGAZINE            //     1/2020

                                                WAKE-UP CALL FOR RUSSIA’S
                                                PROCESS INDUSTRY
                                                The Tatarstan Ecological Forum premieres 2–4 September 2020 in Kazan alongside the established
                                                Tatarstan Petrochemical Forum – and you can be part of it.

                                                T
                                                             he times one could associate                                                          Republi
                                                                                                                                                            co
                                                             ­Russia’s industry, particularly                                                      TATARS f
                                                                                                                                                           TAN
                                                              ­Russia’s petrochemical sector, with                                                Capital:
                                                all kinds of environmental wrongdoing and             SWEDEN
                                                                                                                                                  KAZAN
                                                ecological ignorance are definitely over.                 FINLAND                                                            RUSSIA
                                                         By now authorities and industry players
                                                alike have understood the necessity to                                            Kazan
                                                ­provide appropriate framework conditions
                                                                                                            BELARUS
                                                 to safeguard a healthy environment and to             POLAND
                                                                                                                UKRAINE                              KAZAKHSTAN                    MONGOLIA
                                                 minimise the ecological impact of industrial
                                                 growth. This is the overriding motive to                      ROMANIA
                                                                                                                                                    UZBEKISTAN                                               NORTH KOREA
                                                 hold the first Tatarstan Ecological Forum in
                                                                                                                                                                                                              SOUTH KOREA
                                                 Kazan coming September. At the same                                     TURKEY
                                                                                                                                            TURKMENISTAN                   CHINA

                                                 time, this is also the motive for DECHEMA                                                   IRAN
                                                                                                                                                                                                                   JAPAN

                                                 to support this initiative of the Ministry for
                                                 Ecology and Natural Resources of Tatarstan,                   QUICK FACTS TATARSTAN                              some kind of pioneering approach will
                                                 ­Russia’s petrochemical hub.                                                                                     be needed here … but it is obvious this

                                                                                                        3.9 m
                                                         Tatarstan is a semi-independent re­                                                                      ­implies the chance to leave a footprint
                                                  public which stayed under the political                                                                          in less contested territory with vast devel-
                                                  ­administration of Russia after the disinte-                                                                     opment potential.
                                                                                                        Total population (2.4 m of working age)

                                                                                                        30 bn euros
                                                   gration of the Soviet Union. It is also the                                                                         As official co-organisers, DECHEMA
                                                   epicenter of the country’s process industry.                                                                    will contribute to the event by organising a
                                                   Thanks to abundant fossil resources,                                                                            ­conference session of its own. •
                                                   the Republic of Tatarstan gained economic            GDP

                                                                                                        50 %
                                                   self-determination but remained under
                                                   Moscow’s umbrella in terms of laws,
                                                   ­currency or foreign politics.                                                                                    BE PART OF KAZAN
                                                                                                                                                                     ECOFORUM AND
                                                                                                        of all Russian citizens live within 1,000 km of Kazan
                                                         As far as Russia’s process industry is

                                                                                                        1st
                                                    concerned, there is no way around Tatarstan.
                                                    No other Russian region offers a similarly                                                                       PRESENT YOUR
                                                    immediate access to fossil resources,                                                                            KNOW-HOW
                                                    ­together with well-established industrial          in the national ranking of business climates in Russia

                                                     sites, special economic zones and                                                                               Submit a paper for any of the forum
                                                     efficient logistics.                                                                                            topics by sending a brief abstract via
Illustration: ALF photo, sateda / Adobe Stock

                                                         Hence the Ecological Forum being held                                                                       e-mail. Please note that speaking
                                                     this September is not only a clear vote for        __circular economy                                           slots are limited and will be assigned
                                                     improving environmental standards – it is          __sustainable economic development                           on a first-come, first-served basis.
                                                     also a direct call to action for the country’s
                                                     petrochemical sector.                              The forum will be a meeting point for experts
                                                                                                                                                                        —	MS EKATERINA SHERSTOBITOVA
                                                                                                        and decision makers from various sectors                           ekaterina.sherstobitova@russia.
                                                  Topics of particular focus are                        of the Russian industry, with explicit focus                       messefrankfurt.com
                                                                                                                                                                           +7-4956498775-103
                                                __clean water                                           on the petrochemical sector. So the event
                                                __industrial water cycles                                                                                               —	 D R THOMAS SCHEURING
                                                                                                        could very well be groundbreaking in a                               scheuring@dechema.de
                                                __industrial safety                                     market which only recently has accepted                              +49-69-7564 336
                                                __energy efficiency                                     the ecological challenge. Sure enough,

                                                                                                                                                                                                                  23
ACHEMA MAGAZINE        //   1/2020                                                                                                   PEOPLE

                                                               PORTRAIT

WHAT’S YOUR JOB,
MRS HOLTHAUS?
Every employee of DECHEMA Exhibitions knows the question “what do you actually do when there
is no trade show?” Ulrike Holthaus, Technical Director of ACHEMA, answers.

I
                                                                                                                                                 Photo: DECHEMA / Marlene Etschmann

     have been the technical manager since     running, we are already preparing the                 Now, the year before ACHEMA, my team
     1995; before that I allocated stands,     ­conditions of participation and the              and I are busy setting up the ordering portal
     and before that I was involved in the      ­technical guidelines for the next ACHEMA.       and selecting service providers, such as
catalogue production. My current job is the      From afar, those documents always look          stand construction companies. Exhibitors
most fun of all.                                 the same, but it is not just a matter of copy   who don’t want to take care of stand con-
    We are not only active in Frankfurt, but     and paste. We have to work through them         struction themselves can book it with us.
also in China. For us, therefore, ACHEMA is      diligently and check whether any legal          The service provider then builds the stand
followed by AchemAsia, which takes place         ­regulations have changed in the last three     and when the exhibitor arrives at the
the following year. While AchemAsia is still      years.                                         ­venue, the final stand is already there.

24
PEOPLE                                                                                                              ACHEMA MAGAZINE         //   1/2020

  THE TIDAL WAVE HITS IN MARCH
There is always a certain day when ACHEMA
really takes off, but you don’t know in
­advance which one it will be. Usually it is                                     “When the ACHEMA gets
 sometime in March of the ACHEMA year,
 and it hits you like a tidal wave. A wave
                                                                                 ­going I often think ‘I have
 of calls, of e-mails, of emotions, of                                           the best job in the world’. ”
 everything. Orders come flooding in and
 heaps of stand plans need to be approved.                                        U L R I K E H O LT H AU S
 At that point, ACHEMA is omnipresent, it
 feels like being immersed in an ACHEMA
 swimming pool. It’s chop-chop from then
 on. You have to be able to make decisions
 quickly, otherwise you can’t do this job.
 It’s all about not going crazy. During this
 time in particular, I often think I have
 the greatest job in the world.
      We take over the exhibition grounds
 twelve days before ACHEMA opens. First
 thing, we check all the halls and find out
 about any existing damage. Just as you do           On the evening of ACHEMA Monday, I                tling. I always watch the convoy of vehicles
 when you take over an apartment as a            can take a breath for the first time. When            entering the fairgrounds. On the one hand,
 ­private person: Are the walls stained, are     “Meet your friends” has begun, I know that            because it is a real spectacle how this
  there holes in the floor, or are glass doors   the set-up went well as did the opening               ­infinitely long queue of vehicles rolls in, on
  broken? Then we discuss with the venue         ceremony, and it leaves me with a strong               the other hand, because I need to know
  owner, Messe Frankfurt, what needs to be       energy boost – so far I have danced at                 whether everything is working smoothly.
  repaired before the show.                      every exhibitor evening.                                   On Friday night, I leave around 10
      Exhibitors have seven days to set up           During ACHEMA, my daily business is to             o’clock. At two o’clock next morning,
  their booths. Two days before the doors        take care of some events taking place in               “empties night” begins, and an army of
  open, the fairgrounds are packed, there’s      addition to the trade show and the congress            forklifts swarms out to deliver the stored
  a hustle and bustle of unpacking boxes,        programme. The jobs range from checking                packing crates from the storage rooms
  construction work and decorating. On the       whether a flower arrangement is in the                 to the stands.
  last day, the biggest task is to have thou-    right place to conjuring up 50 more chairs,                Dismantling lasts until Wednesday after
  sands of boxes removed from the halls on       and I am always on my feet. On an average              the fair. On Wednesday afternoon, the
  time so that the aisle carpet fitting can      day at the show, I clock over 20,000 steps             ­construction supervisors and I will check
  start. Many people’s nerves are shattered      on my pedometer. Shoes that are as                      whether everything has gone from the halls
  by that time. Conflicts can sometimes arise    ­comfortable as sneakers but don’t look like            and no stand was forgotten. When we
  between stand neighbors when someone            them are essential for me. I admire women              leave the fairgrounds and everything has
  feels treated unfairly or one has actually      walking around the fairgrounds in high                 gone well in terms of safety without any
  built beyond the edge of the other’s stand.     heels.                                                 serious accidents, ACHEMA is over for me
  It is my job to settle these disputes, and I                                                           and I can breathe a sigh of relief.
  know what exhibitors say about me:             PLANNING DEPARTURES ON THURSDAY                            I go on holiday when invoices have
  “When she comes, there’s trouble ahead.”       ACHEMA Thursday is dominated by inquir-                 been settled with the service providers and
  But I can live with that.                      ies about dismantling on Friday. The usual              the venue owner, usually four to six weeks
                                                 scenario is: “My train is running, my plane             after the event. My favourite place is
 A SIGH OF RELIEF ON MONDAY NIGHT                is flying and I just want to get off the fair-          Southern Crete, where there are no stimuli
When ACHEMA starts, I am also responsi-          grounds as quickly as possible, how can I               at all and the most pressing task is to
ble for safety. At the daily morning briefing    manage that?” Friday is all about keeping               count how many ants there are scuttling
with Messe Frankfurt, the fire brigade, the      the exhibitors calm and ending ACHEMA in                under the breakfast table. •
police and technical services, we discuss        a civilised manner. When the aisles carpets
safety-relevant issues of all kinds, even the    are going to be removed, it is important
weather. If it is hot and humid, the air         that there are no crates standing around
­conditioning systems are running on maxi-       obstructing the workers. As soon as the
 mum, and in heavy rain, supply ducts have       carpets have been picked up, cars and
                                                                                                              —	MARLENE ETSCHMANN
 even been under water.                          vans are allowed on the site for disman-                        marlene.etschmann@dechema.de

                                                                                                                                                    25
ACHEMA MAGAZINE              //   1/2020                                                                              RESEARCH MEETS PRACTICE

GETTING RID OF
GREENHOUSE GASES
The German chemical industry is – in terms of revenue – the fourth largest in the world and a
backbone of the German economy. Accordingly, national and international attention was enormous
when DECHEMA published a study in October commissioned by the VCI (Association of the German
Chemical Industry) stating that the German chemical industry could become GHG-neutral by 2050.

                                                               ₂:
                                                     vi   ng CO 8.4 m t
                                                  Sa                           /a
                                                                                                                                           CO₂: 13.9 m
                                                                                                                                v   in g                    t/ a
                                                  PLASTICS RECYCLING BY                                                      Sa
TECHNOLOGICAL                                   PYROLYSIS OR GASIFICATION                                                       OLEFINS AND AROMA­
MILESTONES                                      The technologies for breaking down
                                            plastics to hydrocarbon mixtures (pyrolysis)
                                                                                                                              TICS FROM ELECTRICALLY
                                                                                                                                 HEATED CRACKERS
                                                 or synthesis gas are well advanced.
                                                                                                                        The goal of ongoing development efforts is
                                             In accordance with the general strategy to
                                                                                                                         to retrofit existing crackers with electrical
                                            source energy only from renewable sources,
                                                                                                                           heating. The current challenge is that a
                                               the plants would have to be electrified.
                                                                                                                       large amount of energy has to be supplied to
                                                   Introduction: 2030                                                    a small space. CO₂ savings depend on the
                  ₂
              g CO : 51.1 m                                                                                                 emission factor of the electricity mix.
         vi n               t      /a                                                                                             Introduction: 2035
    Sa
         SYNTHETIC NAPHTHA
           FROM BIOMASS
  Biomass and other carbon-containing
   waste streams can be converted into
  synthesis gas directly without need for
  additional hydrogen. Application of the
                                                                                                       ₂
                                                                                                   g CO : 1.56 m t
 Fischer-Tropsch process again results in
    synthetic naphtha as cracker feed.
                                                                                              in
                                                                                      S    av                         /a
      Introduction: 2025
                                                                                                 METHANOL
                                                                                               FROM BIOMASS
                                                                                     The generation of synthesis gas from
                                                                                    biomass is the first step in this process,
                                                                                 followed by conventional catalytic methanol
                                                                                   synthesis. In principle, this technology is
                                                                                already available and has been demonstrated
                                                                                 on a 300 t/a scale. All greenhouse gas emis-
                                                                                 sions are electricity-related, but the process
                                                                                   requires significant amounts of biomass.

                                                                                           Introduction: 2035

   TRL=9

                2025                                           2030                                                                   2035
RESEARCH MEETS PRACTICE                                                                                                            ACHEMA MAGAZINE          //   1/2020

                                                                           T
                                                                                    he chemical industry has already             logical Readiness Level (“TRL”, a TRL=9
                                                                                    made tremendous progress over the            meaning ready for industrial implementa-
                         O ₂ : 5 1. 1 m
              vi     ng C               t/
                                                                                    last decades and at least partially          tion on a large scale), different technolo-
           Sa                                a                             decoupled growth and GHG emissions. But               gies have been assessed for their time to
                                                                           “GHG-neutral”? That seems ambitious, to               market, their effect on CO₂ emissions and
           SYNTHETIC NAPHTHA FROM                                          say the least.                                        their cost competitiveness. From this, a
              CO2 AND HYDROGEN
              FROM ELECTROLYSIS                                               The greenhouse-gas-neutral pathway is              timeline for their introduction has been
                                                                           the most interesting scenario– of course,             ­developed.
       Hydrogen and CO₂ can be converted into
   ­synthesis gas. The synthesis gas in turn can be                        as it is the most ambitious, but also due to                 The processes considered are those for
      processed, e.g. by the well-known Fischer-­                          the profound technological analysis it is              the production of the highest-volume
      Tropsch synthesis, resulting in long-chain
  ­alkanes, among them so-called synthetic naph-                           based on. Based on their current Techno-               chemicals chlorine, ammonia, urea, meth-
    tha that can be fed into the cracker, producing                                                                               anol, ethylene, propylene and butadiene
                olefins and aromatics.
                                                                                                                                  as well as BTX. They are the basis for most
               Introduction: 2040                                          CO₂: 7.9 m
                                                                  vi n g                    t/a                                   of the overall product portfolio of the
                                                             Sa
                                                                                                                                  chemical industry, and their production
                                                            AMMONIA FROM HYDROGEN                                                 ­today accounts for 75 % of greenhouse
                                                               BY ELECTROLYSIS                                                     gas emissions.
                                                       In this process, the hydrogen derived from steam                                 While some production processes such
                                                      reforming of natural gas is replaced with hydrogen
                                                    from water electrolysis. This requires the provision of                        as the current chlorine-alkaline process
                                                   pure nitrogen and according investments in air separa-                          are not be expected to be replaced by
                                                   tion components. TRL 9 or industrial applicability is ex-
                                                 pected to be reached in 2031. However, production capaci-                         ­disruptive technologies, other chemical
                                                 ties of these plants are expected to be significantly lower                        products may in the future rely on a
                                                   than those of today’s plants due to size restrictions of
                                                                                                                                    ­completely new feedstock base, in which
                     CO₂: 2.23 m                      the electrolysis plants. CO₂ savings depend on the
          v    ing                  t/ a                emission factor of grid electricity. For Germany,                            biomass, hydrogen and CO₂ via carbon
       Sa                                              introduction of the technology in 2040 is expect-
                                                                                                                                     capture and utilisation (CCU) play a domi-
                                                          ed for the greenhouse-gas neutral pathway.
          METHANOL FROM HY­                                                                                                          nant role. •
        DROGEN BY ELECTRO­LYSIS                                Introduction: 2040
               AND CO₂
 This technology is already at a demo stage.
CO₂ can be supplied from industrial process-
es or biomass – in this case, greenhouse gas
emission are fully dependent on the specific
                                                                                                        ₂
   emissions of the electricity. Investment
                                                                                               in   g CO : 7.75 m
  costs are high, with the electrolysis plant                                               av                       t/a
         accounting for about 80 %.                                                     S
                                                                                              AMMONIA FROM
         Introduction: 2038                                                                  METHANE PYROLYSIS
                                                                                       Hydrogen in this process comes from
                                                                                      the pyrolysis of methane. The required
                                                                                    investment is similar to that for ammoni-
                   ₂
               g CO : 2.1 8 m
                                                                                   um from hydrogen by electrolysis, electric-
          in                      t/a                                               ity demand is lower, but methane – fossil
   S   av                                                                               or preferably biobased – is required,
                                                                                       resulting in higher economic hurdles.
         METHANOL FROM
        METHANE PYROLYSIS                                                                   Introduction: 2045
   Similar to ammonia, hydrogen for
  methanol synthesis can also be pro-
duced by methane pyrolysis. Emissions
  of this process are even today lower
 than in conventional processes, while
   investment is about 65 % higher.

       Introduction: 2040

                     2040                                                                   2045                                                    2050
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