NEW Safety in system: Protection for man and machine - Innovations 2018/2019
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Safety in system: Protection for man and machine
Innovations 2018/2019
NEWMachine safety is a complex topic. Companies are increasingly calling on
qualified specialists for support. For us, safety is in our genes – the company
is now managed by the third generation of the Schmersal family, but that's not
the only reason. Competence and expertise when it comes to machine safety
are just part of our DNA, allowing us to develop excellent safety concepts for
individual plants for machine builders and operators.
We're constantly adding new innovations to our range of products, you'll find
some of them in this brochure. Our new products, like the safety field box,
allow us to design better and more efficient safety solutions to match the
applications and requirements of our customers.
Heinz Schmersal and Philip Schmersal
General Managers
2Complete solutions from a single source
The Schmersal Group is your one-stop Easily configure your customised safety solution
shop for comprehensive solutions, developing by choosing from a set of building blocks –
customised safety architectures, which from the individual component to the full service
comprise components, control systems and package with turnkey delivery of complex safety
software. These architectures are tailored to systems. With its extensive range of safety
your application and facilitate the integrated services and technical training courses, our
communication of diagnostic information from business unit tec.nicum has been established
each component to the Cloud. to meet this demand.
Cloud
tec.nicum tec.nicum
consulting engineering
tec.nicum
academy
tec.nicum
integration
3Schmersal safety installation systems
One solution to suit any application
Safety field box SFB-IOP Passive field box
for I/O devices PFB-IOP or PFB-SD
■ Free interlinking of
safety switchgear
devices
■ Validation of
parameters with the ■ PFB-IOP for
SFB Configuration Tool parallel I/O devices
■ Integrated web server ■ PFB-SD for devices
for displaying status with serial diagnostics
and diagnostic data
■ Individual protection of
■ Wide range of safety switchgear
safety switchgear
■ For electronic
■ Cost-effective and safety switchgear
fail-safe installation wired in series
Four alternative installation systems are The PROFINET fieldbus with PROFIsafe
available for optimal personal safety and protocol allows for communication with the
process safety in complex machine plants. The supervisory safety controller. Status and
new safety field box SFB allows for connection diagnostic data can be accessed via the
and free interlinking of up to eight safety integrated web server. The passive field box PFB
switchgear devices to a single field box. allows for quick and easy installation of safety
switchgear devices in series.
4Schmersal safety installation systems
AS interface – flexibility due to free topology
AS-Interface
■ Free interlinking of
safety switchgear devices
■ Wide range of
safety switchgear
■ Worldwide industry standard
■ Simple piercing and
plug and play solution
Aside from standard I/O devices, an option The AS interface is a single master system that
also exists to connect safety sensors and uses a serial transfer protocol to exchange input
interlocks with serial diagnosis (SD interface). and output data. The devices are connected by
Comprehensive diagnostic data can be piercing the insulation of the profiled flat ribbon
transferred to a control system via the SD cables using two piercing needles.
gateway by means of series diagnosis.
5The new installation system from Schmersal
The safety field box SFB
Up to Up to
8 solenoid interlocks 4 control panels
can be connected with emergency stop
can be connected
RSS16
AZM201
Power supply and SLC440
signal transfer BDF200-FB
with one cable
24 V / PLC
Only one
central feed
required
Reduced
installation effort SFB
62-channel
RSS260
control of the
interlocking
function
RSS36
AZM300
Cable protection –
AZM400
integrated automatic
resettable fuse
M12 power connector with
10 A current carrying capacity
■ Optimum process transparency:
transfer of all diagnostic signals
Fail-safe ■ Power supply and
installation SFB signal transfer with one cable
7Decentral and flexible deployment
The safety field box SFB
Safety field box SFB
■ 8 safety switchgears ■ 4 control panels
connectable with emergency stop
■ Validation of ■ Automatic resettable fuse
parameters with the integrated
SFB Configuration Tool
■ 2-channel control of the ■ 8 universal 8-pole
interlocking function M12 device ports
■ Rotary coding switch ■ Robust industrial design
Safety address
■ M12 power connector ■ Fieldbus connection
with 10 A current
carrying capacity
The configurable safety field box allows safety The power supply to the field box is via an M12
switchgear devices to be connected in the field power connector with a current carrying capacity
and freely interlinked on a decentralised basis. of 10 A. The cable section of 3 mm² allows for
Straightforward connection allows for quick and simple installation of the field boxes in series
fail-safe installation. with a single central power supply.
8Modular system optimised for safety field box
The control panel BDF200-FB
Control panel BDF200-FB
■ Electronic emergency stop function ■ Plug and play solution for
with integrated OSSD connection to the safety field box
■ Large selection of illuminated ■ Emergency stop, start/stop and
control push buttons, key switches, reset functions available
indicator lights and selector switches
■ Up to 4 control panels with electronic ■ Compatible with all
emergency stop function and Schmersal installation solutions
3 operational command and
signalling devices can be
connected to the SFB
■ Slimline, shock-resistant enclosure
for mounting to profile systems
9Safety components with new functions
The AZ / AZM201 product family
Solenoid interlock
AZM201D with dual safety function
■ Two safety functions
into one module
■ No additional safety
switch required
■ Individual coding
with RFID technology
■ Three different coding ■ Safety guard monitoring:
levels from family coded two safety outputs signal a
to individually coded closed door or door left ajar
■ Interlock monitoring:
two additional safety outputs
signal the locked status
10Tried-and-tested safety components
For flexible and individual safety solutions
Solenoid interlock
AZM201 with button and LED
■ Button freely assignable
■ Release function possible
directly on solenoid interlock
■ Suitable for applications
up to Cat. 4 / PL e / SIL 3
■ 100% drop-in replacement
for predecessor model AZM200
11Non-contact safety systems
Multifunctional and efficient
Safety light curtains / grids
SLC / SLG440
■ High protection class IP69K ■ Performance Level PL e
Safety type 4
■ Hygienic design – end cap, ■ Beam blanking device for fixed
fixation and membrane made and moving objects
of stainless steel V4A
■ Robust protective tube ■ User-friendly parameter setting,
made of polycarbonate no tools required
■ Connection with M12 4-pole ■ Process reliability
or 8-pole, cable length 10 m with daily cleaning
■ Integrated set-up tool
12Smallest safety light barriers in the world
With integrated evaluation electronics
Safety light barriers
SLB240 / 440
SLB240
■ Status and diagnostic indication
■ Adjustable coding without tools
■ Suitable for applications
up to Cat. 2 / PL c / SIL 1
■ Easy and quick to install
■ H x W x D: 28 x 32 x 72/91 mm
SLB440-H
■ Range up to 75 m
■ With optional heating for
low temperatures
■ Suitable for applications
up to Cat. 4 / PL e / SIL 3
■ H x W x D: 28 x 32 x 72/91 mm
13Safety sensors
Versatile application area
Safety sensor RSS260 Safety sensor BNS260
Smallest RFID safety sensor With increased switching distance
of the RSS family
Sao 8 mm
Sar 18 mm
■ 8-pole M8 / M12 cable connector
or integrated M8 connector
■ 5-pole M12 cable connector
with AIDA pin assignment,
with optional diagnostics output
■ Suitable for applications ■ Concealed mounting possible
up to Cat. 4 / PL e / SIL 3
■ Coded magnetic switch
■ W x H x L: 40 x 18 x 30 mm
■ Small design
■ Connector, cable or cable connector
14Innovative devices with new functions
Robust and hygienic design
Joystick switches NK / RK
■ In case of a defect in the
bellows, fluid is passed
through the device
■ F
or the food industry and
outdoor areas
■ H
igh levels of protection in front
of and behind the front panel
with IP69K and IP67
■ F
ast assembly with central nut
and M12 connection
Spring-return joystick switch Maintained joystick switch Maintained/spring-return joystick switch
Spring-return switching position Maintained switching positions Maintained and spring-return
(touch position) (latched position) switching positions
Reset by spring force Reset by touch and spring force Reset by touch and spring force
15Standstill monitoring, time monitoring and
safety guard monitoring
New safety relay version with three functions
Safety relay module
SRB-E-402FWS-TS
■ Three functions in one device:
safe standstill monitoring,
fail-safe delay timer and
safety guard monitoring
■ Easy configuration
with rotary switch
■ Actuation delay time ■ Standstill frequency
adjustable adjustable
■ Detects standstill using ■ Additional standstill
1 or 2 impulse sensors signal as an option
■ 1 or 2 channel
signal evaluation
16Adjusting application and configuration
■ Application adjustment
with 'mode' rotary switch
■ Cut-off frequency adjustment
or delay time setting with
'f/t' rotary switch
Safety guard monitoring Safe standstill monitoring Fail-safe delay timer
The SRB-E-402FWS-TS Monitors the impulses of the In the case of rotating plant
version offers the additional connected sensors. Permanent system parts (e.g. drive units,
means of monitoring a solenoid comparison of the input engines/motors or shafts)
interlock through two channels frequencies (actual value) with the same run-on times,
with or without short-circuit with the preset target value the SRB-E-FWS-TS modules
recognition. (standstill frequency) makes can also be used as safe
it possible for the device to time relays.
detect threshold violations and
activate the safety outputs.
17» «
The modular structure and quick and
easy adjustment of the actuation
elements make the PS116, PS2xx
and PS3xx series of position switches
some of my favourites.
18Position detection and monitoring
The position switch family PS
The new generation of position switches in the PS116, PS2xx and PS3xx series are aimed at a
wide variety of applications across all disciplines of mechanical engineering and plant engineering
as well as lift switchgear.
Switching elements with up to three contacts Actuator heads
Switching elements with three contacts ensure All actuating elements can be rotated in 45°
a redundant switch-off with additional signalling increments and can be quickly replaced and
contact. All switching elements of the diverse implemented due to the simple mounting design.
contact combinations are equipped with This means that adaptation to the prescribed
galvanically isolated contacts with positive actuating direction is possible at any time.
break NC contacts.
Modular diversity Ambient conditions
The modular design with consistent components The protection categories IP66 and IP67
across all series reduces the number of different provide the conditions for use even under
versions, lowers the effort required for storage adverse environmental conditions.
and increases availability.
19Belt alignment and position switches
Versatile and flexible deployment
Belt alignment and position switches
EX-T. 454
The EX-T. 454 can be used as a position switch or belt
alignment switch. The belt alignment switch is designed for
belt speeds of up to 6 m/s in connection with a 50 mm roll.
■ Control category 2D / 3D and 2G / 3G
■ Ex tb (Dust), Ex ib (Gas / Dust)
■ Safe operation, even in extreme ambient conditions
■ Increased availability owing to operation on Dupline®
installation bus (for dusty environments only)
ATEX
IECEx
INMETRO
Ex ib (Gas/dust)
Intrinsic safety
Ex tb (Dust)
Protection by EX-SRB
enclosure
ZONE 0 / 20 ZONE 1 / 21 ZONE 2 / 22Safety sensors
Tried-and-tested design for hazardous areas
Safety sensor
EX-RSS16
The new EX-RSS16 RFID safety sensor is based on
the design of the AZ16: a Schmersal classic, which
is rightly regarded today as a symbol for a safe and
economical solution in the field of personal protection
around machinery.
■ Category 3D and 3G
■ Ex tc (Dust), Ex ec (Gas)
■ Highest level of protection against manipulation
in accordance with ISO 14119 owing to RFID
technology, 3 coding levels available
■ Three different directions of actuation
■ Door stop with or without magnetic latching
■ Suitable for applications up to Cat. 4 / PL e / SIL 3
Ex ec (Gas)
ATEX Increased safety
IECEx
PL e
SIL 3
Ex tc (Dust)
Protection by
enclosure
ZONE 2 / 22 ZONE 1 / 21 ZONE 0 / 20Services relating to machine safety and industrial safety
In the Schmersal Group, tec.nicum is the department for services relating to
machine and industrial safety. The experts at tec.nicum implement all sorts of
safety-related projects for their customers – from analysis of the status quo
through planning and documentation to the final handover of the finished,
compliant machine.
tec.nicum offers companies a global network of certified (TÜV Rheinland)
Functional Safety Engineers, so the services of the international tec.nicum
organisation can be accessed quickly and easily wherever the customer is.
tec.nicum experts not only have a sound knowledge of the applicable regional
and national guidelines, laws and ordinances, they also have the technical
know-how and extensive experience in project implementation.
The experts at tec.nicum aim to offer customers competent, product and
manufacturer-neutral advice and support them in designing their machines
and workplaces to comply with the standards.
For all of its consultancy and solution strategies, tec.nicum sets great store
by objectivity.
22academy consulting engineering integration
Seminars Risk assessment Technical planning Installation
and project
Customer-specific Risk assessment management Conversion /
Technical planning
training (HSE) Retrofitting
Training centre
Consultancy
Validation
CE conformity Machine safety
Design
Inhouse training
assessment PLC programming maintenance
Presentations
Evaluation of CAD and CAE
machines and
production lines Design of safety
equipment and
Reports fences
ATEX and hygiene Laboratory tests and
measurements
Modernisation
of machines
The range at tec.nicum covers four columns: learning in the academy section, consultancy
services in the consulting section, designing safety solutions in the engineering section and
practical implementation in the integration section.
The head office of the tec.nicum organisation, which operates all over the world,
is in Wuppertal, Germany.
Contact:
K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Phone: +49 202 6474-932
info-de@tecnicum.com
www.tecnicum.com
23The Schmersal Group
In the demanding field of machine safety, the owner-managed Schmersal Group is one of
the international market leaders. The company, which was founded in 1945,
has a workforce of about 2000 people and seven manufacturing sites on three continents
along with its own companies and sales partners in more than 60 countries.
Customers of the Schmersal Group include global players from the area of mechanical
engineering and plant manufacturing as well as operators of machinery. They profit from
the company‘s extensive expertise as a provider of systems and solutions for machine
safety. Furthermore, Schmersal specialises in various areas including food & beverage,
packaging, machine tools, lift switchgear, heavy industry and automotive.
A major contribution to the systems and solutions offered by the Schmersal Group is made by
tec.nicum with its comprehensive range of services: certified Functional Safety Engineers advise
machinery manufacturers and machinery operators in all aspects relating to machinery and
occupational safety – and do so with product and manufacturer neutrality. Furthermore, they
design and realise complex solutions for safety around the world in close collaboration with the
clients.
Safety Products Safety Systems Safety Services
■ Safety switches and sensors, ■ Complete solutions for ■ tec.nicum academy –
solenoid interlocks safeguarding hazard areas Seminars and training
■ Safety controllers and safety ■ Individual parametrisation and ■ tec.nicum consulting –
relay modules, safety bus systems programming of safety controllers Consultancy services
■ Optoelectronic and tactile ■ Tailor-made safety technology – ■ tec.nicum engineering –
safety devices be it for individual machines or Design and technical planning
■ Automation technology: a complex production line ■ tec.nicum integration –
position switches, proximity switches ■ Industry-specific safety solutions Execution and installation
The details and data referred to have been carefully checked.
Subject to technical amendments and errors.
www.schmersal.com
*101211017#
3.000 / L+W / 11.2018 / Teile-Nr. 101211017 / EN / Ausgabe 11You can also read
