Additive Research Laboratory - Amber

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Additive Research Laboratory - Amber
Additive Research
Laboratory
Additive Research Laboratory - Amber
Additive                                                    Lithoz                                     Nanoscribe
Research                                                    Cerafab                                    Photonics
Laboratory                                                  7500                                       Professional GT
                                                            A ceramic additive manufacturing           A highly specialized stereolitho-
The AR-Lab will be a pivotal component of AMBER’s
                                                            tool – the first of its type in Ireland,   graphy tool, capable of 3D printing
research focussed on the fundamental material science       and specifically modified for AMBER        a range of UV curable polymers from
challenges associated with 3D printing. We have invested    to be the highest resolution tool of       sub-millimetre down to nano-scale
in a purpose built suite of 3D printing technology which    its type in the world. It is capable of    dimensions. Feature sizes at these
spans the full spectrum of materials from ceramics and      3D printing a wide range of advanced       lower dimensions will enable
                                                            engineering, and biomedical grade          research into applications such as
metals to polymers and biomaterials. This investment will
                                                            ceramics into highly complex               photonics and optics, bioengineering,
play a leading role in the emerging 3D printing national    geometries. Historically, technolo-        bio-mimetics, micro-fluidics,
research ecosystem. It will enable AMBER to build on our    gies available to process ceramics         interfacial surface interactions
foundation of research excellence in materials science      into complex shapes, particularly at       and metamaterials.
to become leaders in this emerging technology which is      small dimension feature sizes, have
                                                            been limited by material fragility.
critical to a variety of sectors within Ireland including
                                                            Applications using this technology
medical devices, manufacturing technologies and             include (but are not limited to) bone
electronic devices.                                         implants, high temperature/wear/
                                                            corrosive environments, space and
AMBER is already collaborating with a number of             aerospace and communications
                                                            technologies.
companies in these areas as they seek to exploit these
exciting technologies. AMBER’s AR-Lab has and will
enable new partnerships and collaborations between
AMBER and innovation-led SMEs and multinationals. It
will also drive new international collaborations in next
generation material sets for additive manufacturing with
leading universities and research centres.

The AR-Lab has been enabled by a €3.3M award from
Science Foundation Ireland as part of their Research
Infrastructure program and an additional €1M investment
from the European Research Council through our world
leading investigators.

                                                              AMBER
Additive Research Laboratory - Amber
Realizer                                   3D Systems                              Optomec                                  MicroDrop
SLM                                        ProX                                    AerosolJet                               Autodrop
50                                         DMP200                                  300 System                               Gantry
The highest resolution conventional        This metal powder bed SLM               This is a printing platform uniquely     A bespoke ink-jet platform again
metal powder bed selective laser           tool – the first one of its type in     specified for spatially depositing       matched for use for the deposition
melting (SLM) tool available on the        Ireland – was originally developed      AMBER’s bespoke liquid exfoliated        of AMBER’s bespoke nano-material
market and the first one of its type       for the processing of dry powdered      nano-materials, that form the            inks. This tool is complementary to
in Ireland. It is capable of 3D printing   ceramics. This unusual capability       backbone of research for Professor       the AerosolJet platform above, for
the broadest range of conventional         increases the flexibility of the tool   Jonathan Coleman’s European              the same research purposes — but it
SLM powdered metal alloys, some            for processing very fine and non-       Research Council (ERC) Advanced          has the additional capability of being
precious metals, but particularly          regular metal powders (those doped      award into nano-ink printed              a precision micro-fluidic instrument
metals for the design of bone              with nanomaterials for example),        electronics, and Professor Valeria       that enables specific performance
implants. This system has been             that may not be ‘optimised’ for use     Nicolosi’s ERC Consolidator award        figures of merit to be accurately
designed using an unusual laser            on other, more conventional, SLM        into 3D printing of nano-materials for   correlated to nano-material devices
configuration which enables a high         platforms. A knock-on benefit of this   next generation energy storage. This     across both platforms.
degree of flexibility and control of       is a much wider design-form/shape       piece of equipment is unique in the
alloy melt processing – exactly what       envelope than many SLM tools,           field world-wide due to its ability to
is required for bio-metal materials        enabling applications in aerospace,     co-print 2 nano-inks simultaneously
science research and delivering            energy and bio-engineering where        in continuously varying proportions
personal therapies to patients.            the value proposition involves          (“spatial grading”).
                                           breaking form-function constraints.
                                                                                                                            The Optomec and MicroDrop are part of projects that
                                                                                                                            have received funding from the European Research
                                                                                                                            Council (ERC) under the European Union’s Horizon
                                                                                                                            2020 research and innovation programme under grant
                                                                                                                            agreement numbers 681544 and 694101
Additive Research Laboratory - Amber
Support Platforms:
Nikon                                   Brabender                              Who is involved?
XTH225                                  KETSE 20/40
ST                                      EC                                     A number of AMBER’s Principal Investigators and technology leads
                                                                               are driving research associated with 3D printing including:
This is an essential non-destructive    A powerful and highly accurate
characterisation platform for           polymer twin-screw compounder          Prof Mick Morris
evaluating the shape/structure and      -extruder. This is a materials-        Prof Daniel Kelly
materials design properties of AM       feedstock support platform for our     Prof Garret O’Donnell
parts fabricated on the above tool-     polymer fused filament fabrication     Prof Rocco Lupoi
sets. Sequential X-ray images are       AM capability, which will produce      Dr Daniel Trimble
used to image completed AM parts        bespoke polymer filaments to           Dr Ramesh Babu
through 360 degrees. From this,         support centre research into           Prof Valeria Nicolosi
advanced graphical rendering and        nano -composites, hierarchical         Prof Jonathan Coleman
processing software can re-image        co-polymers, bio-engineering
the part in 3-dimensions – down         and filtration applications.
to 1 micron in minimal resolution.      This will lead to new classes of
Qualitative and semi-qualitative        printable polymers and so enable
information on defects, geometry,       a broad use of this technology.        Contact us
voids/inclusion, microstructure                                                T EC HN ICAL ENQUIRIES:
                                                                                                                                                                                                       TARA ST
                                                                                                                                                                                                       STATION
and dimensional stability can be                                               Richard Coull
                                                                                                                           TRINITY
                                                                                                                           COLLEGE
                                                                                                                            DUBLIN
obtained, which will inform the                                                Lead Engineer
need for further higher resolution       number of other bespoke tools are
                                        A                                      +353 (0) 87 965 8355
                                                                                                                       WESTL
                                                                                                                            AND RO
                                                                                                                                   W                             AMBER
                                                                                                                            PEARSE
materials characterisation, available   available in our other laboratories    rcoull@tcd.ie                                  STATIOST
                                                                                                                                    N                                                             LOMBAR
                                                                                                                                                                                                        D ST
in AMBER’s adjoining Advanced           and we are happy to provide more

                                                                                                                                                          PEARSE ST
Microscopy Laboratory.                  detail on these as requested.          AMBER AR-Lab

                                                                                                                                                                                     HANOVER ST
                                                                               UNIT 7, Trinity Technology
                                                                                                                                ST
                                                                               & Enterprise Campus,                  SAND
                                                                                                                         WITH

                                                                               Grand Canal Quay,

                                                                                                                                                                                                                 RIVER LIFFEY
                                                                               Dublin 2, Ireland                                                                      ERNE ST

                                                                                                                                              PEARSE ST
                                                                               INDUSTRY RELATED ENQUIRIES:

                                                                               Keith Alden
                                                                                                                         AR-Lab                                MACKEN ST
                                                                               Business Development Manager
                                                                               +353 1 896 3485 / 87 364 0382
                                                                               keith.alden@tcd.ie                                    TOWER                  GRAND CANAL
                                                                                                                                     DESIGN                   SQUARE
                                                                                                                                     CENTRE                                                        FORBES ST

                                                                                                                     GRAND CANAL QUAY
                                                                               AMBER

                                                                                                                                                                                HANOVR QUAY
                                                                                                                                                                      GRAND
                                                                                                                                                                      CANAL
                                                                               CRANN Institute,                                                                       BASIN

                                                                               Trinity College Dublin,
                                                                               Pearse Street, Dublin 2

                                                                      AR–Lab
Additive Research Laboratory - Amber
www.ambercentre.ie/facilities
Additive Research Laboratory - Amber Additive Research Laboratory - Amber
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