BEYOND-NANO: a research infrastructure focused on high performance microelectronics

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BEYOND-NANO: a research infrastructure focused on high performance microelectronics
BEYOND–NANO: a research infrastructure
focused on high performance microelectronics

Corrado Spinella
Director of the Department of Physical Sciences and Technologies of Matter (DSFTM)
corrado.spinella@cnr.it

                                           Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
Lab_Mat                         Lab_Power                                     Lab_PV

Investigation of materials for   Nanotechnological processes for         Innovative processes for advanced
microelectronics applications    power electronics                       photovoltaics

                                                                         40 Millions of Euros
                                                                         Regione Siciliana: 20 M€
                                                                         Miur:              15 M€
                                                                         Cnr:                5 M€

                                                  Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
The approach

                From fundamental science to device prototyping

Fundamental science on   Nanofabrication processes            Materials and process
materials properties                                          integration in complex devices

                                       Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
The Moore Law                                                                                     Improving resolution of microscoy techniques
1000000                                                                                           0.1
                                              price per million
                                              transistors
                                                                                                                                            Aberration–
           10000                                                                                                                           corrected EM

                       100                                                                          1
price $

                                 price per million
                                 instructions per
                         1       second                            35% per
                                                                   year
                                                                   reduction                      10                    Electron
                       0.01
                                                                                                                    Microscope (EM)

                                                                                 resolution (Å)
        0.0001
                 10000                                                                            100
                    1960         1970    1980        1990   2000   2010   2020
                                                     Year
                       1000
 channel length (nm)

                                                                                           1000
                                             gate
                                    source          drain
                        100

                                         channel                                                  104
                         10                                                                                             Light Microscope

                          1                                                                       105
                          1960   1970    1980        1990   2000   2010   2020                     1800      1840       1880      1920       1960      2000       2040
                                                     Year                                                                           Year
                                                                                                    Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
Atomic resolution Scanning Transmission Electron Microscopy

                                     Beam           STEM
                                     Energy       resolution
                                      (KeV)          (Å)

                                      200            0.68

                                      100            0.83

                                       60             1.1

                                       40            1.36

                                                                                              Ti
                                                                                              Sr
                                                                   (110) Si

       Conventional TEM                       Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
Sub–Ångstrom spatial resolution

                                                             100
                                                                                                                    1 Cq3
                                                                                                                    2 s
                                                                 10

                                                         d (Å)
                       q

                                with a
                                spherical                         1
                                spherical
                                aberration                         0,001              0,01                 0,1                  1
                                    1
                                                                                                                 0.61 l
                                d ≈ Cs q 3
                                aberration
                                    2
                                corrector
Rayleigh limit                                                                                                       q
            l                                                    0.1
 d ≈ 0.61                                                                            0.01                 0.1                   1
            q
                                                                                             q (rad)
Inherent nature of bending of      Inherent nature of the lens
light/electron waves when          used in the imaging system
passes through an aperture
lens of finite size
                                                                              l = 0.025 Å @ 200 kV

                                                            Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
HEXAGONAL                            HEXAGONAL
              ROCK–SALT
                                                               LOW–ORDER                            HIGH–ORDER
              T = 150 °C on SiO2                              T = 350 °C on SiO2                   Epitaxial–Hexagonal
                                                                                        gaps

                                                                                       9
                                                                                             11
                                       Van der Waals forces

                                                                                       9
                                                                                             11
                                                                                       11
                                                                                             11
                                                                                        9
                                                                                             11
                                                                                       11
                                                                                               9

A.M. Mio et al., Nanotechnology 28(6), 065706 (2017)
                                                       Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
More Moore: memory devices based on novel materials
                                                                                                                                  reset
Phase Change Memories based on chalcogenides

                                                                                       applied pulse
                                                                                                           set
                                     0.0     1.0
                                                                                                                      read                   read

                               0.2                   0.8

                             0.4                       0.6                                                                                      regime of fast

                                                                                      temperature
                                                                                                  Tm
                                                                                                                                                crystallization

                       0.6                                   0.4

                 0.8                                               0.2
                                                                                                                                          amorphization
         1.0                                                           0.0

                                                                                      conductivity
            0.0          0.2         0.4    0.6            0.8      1.0                                                                                   “1”
                                      Ge at %                                                               crystallization                               “0”
                                                                                                            threshold switching
                                    top electrode
                                                                                                                         time
                                   crystalline GST
                                                                                                      Write/Erase velocity
                                       thermal insulator
 α/crystalline                                                                                        Scalability
     GST
                               resistor (heater)
                                                                                                      High RESET/SET Contrast
                                                                                                      Ciclability/Endurance
                                   bottom electrode
                                                                   20 nm                              Data Retention

                                                                             Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
Nanoscale tailoring of Schottky metal/MoS2 barrier by oxygen plasma
               functionalization
                                                             MoS2 promising material for next generation post–Si
                                                             CMOS technology

                                                             The high effective mass and large bandgap of MoS2 minimize
                                                             direct source–drain tunneling, while its atomically thin body
                                                             maximizes the gate modulation efficiency in ultrashort–
                                                             channel transistors.

                0.4                                                                        0.4
                                                                                                  O2 plasma for
                       pristine MoS2
                0.2                                                                        0.2    10 minutes

                                                                           current (μA)
current (μA)

                0.0                                                                        0.0

               –0.2                                                                       –0.2

               –0.4                                                                       –0.4

                  –4           –2           0            2            4                      –4         –2           0       2         4
                                         Vtip (V)                                                                 Vtip (V)

                 F. Giannazzo et al., ACS Applied Materials 9, 23164 (2017)
                                                                        Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
BEYOND-NANO: a research infrastructure focused on high performance microelectronics
After O2 plasma exposure

                                               magnetic prism

             Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Ambipolar MoS2 Transistor                                                               a

                                      O2 plasma                                                                  O2 plasma
                                      functionalization                                                          functionalization

             1.0                                                                    10–5
                                   VG = 0 to 28 V                                   10–6

                                                                       I/W (A/mm)
                            L = 10 mm                                               10–7
             0.5                                                                    10–8 VDS (V)
                                                                                    10–9       1
I/W (A/mm)

                                                                                    10–10      2
               0                                                                               5
                                                                                    10–11
             1.0
                           VG = –60 to 0 V
                                                                                                                me = 11.5 cm2 V–1 s–1
                                                                                         1.0

                                                                            I/W (A/mm)
             0.5                                                                                mh = 7.2 cm2 V–1 s–1
                                                                                         0.5

              0                                                                           0
                   0   1    2             3         4        5                            –60      –40       –20        0        20
                                                                                                              VG (V)
                                VDS (V)

                                                          Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Global energy consumption
                  900
                  800
                                 history          predictions
                  700
quadrillion Btu

                  600
                  500
                  400
                  300
                  200
                  100
                   0
                   1980   1990     2000    2010   2020   2030   2040
     Source: IEA, World Energy Outlook report for 2016

                                                                                        Reducing the CO2 emissions
Electric power distribution chain
                                                                   CO2 emissions (Gt)

                                                                                                                                     2020 2035
                                                                       40              current trend
                                                                                                                        Efficiency 71% 48%
                                                                       35                                               Renewables 18% 21%
                                                                                                                        Biofuels    1% 3%
                                                                                                                        Nuclear     7% 8%
                                                                       30
                                                                                                                        CCS  *      2% 19%
                                                                       25

                                                                       20                                                  *Carbon  capture
                                                                            2008            2020               2035          and storage
                                                                              Source: IEA, World Energy Outlook report for 2010
                                                                               Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Wide band–gap semiconductors                                                                                       Vbd2
                                                                                                                Ron ≈
                                                                                                                      e mn Ecr3
                                                                                                      103

                                                                    specific on–resistance (Ω cm2)
                    Si         4H–SiC             GaN
                                                                                                      102
Egap (eV)          1.1          3.2                3.4                                                101
Ecr (MV/cm)        0.3          3.0                3.3    s                                           100            Si
                                                                                                     10–1
mn (cm2/Vs)        1350         800               1300*
                                                                                                     10–2          4H–SiC
k (W/m°C)          150          490                130                                               10–3
                                                     *2DEG                                           10–4                   GaN
Power MOSFET
                                                                                                     10–5
                                                                                                     10–6 2
                                        RS                                                              10         103            104
                                                                                                              breakdown voltage (V)
              n+                  +
       p+                 Ra Rch n           p+
                          RJFET                               Lower Ron                                        reduced device size
                          Rn                 n–               •   Reduction of the static and dynamic losses
                                                              •   High power conversion efficiency
                                             n+
                          RD

                                                   Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Growht of
                                 3C–SiC on               3C–SiC
                                                             Si
                                 Si                                                                                   3C–SiC

                                                                                                                               Si

                                                  6H cluster
                    0.1 mm

                                                                       10 Å                                             10 Å

 10 Å                            10 Å                                  10 Å                                             10 Å
La Via et al., Mat. Sci. Semicon. Processing 78, 57 (2018)   Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
4H–SiC Power MOSFET
Issues:
High density of traps at SiO2/SiC interface, low channel
mobility
       1150 °C in N2O

                          SiO2
            n+                         n+
  p+                                            p+

                         n–                 4H–SiC
                         n+

                                                     Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
STEM–EELS reveals the presence of a
           non–abrupt SiO2/4H–SiC interface

           A mixed sp2/sp3 carbon hybridization
           in the non–abrupt interface suggests
           that the interfacial carbon atoms have
           lost their tetrahedral SiC coordination
                                                                                 120
                                                                                                                                               dark field
                                                                                 110
                                                                                                                                               silicon
                      2400                                                       100
                      2200
                                                                                                                                               oxygen
                                                                                  90
                      2000
                                                                                                            SiOx                               nitrogen
                                                           counts (arb. units)

                                          s*
counts (arb. units)

                                                                                  80
                      1800
                                                                                  70                                                           carbon
                      1600
                                                                                  60
                      1400
                                                                                  50
                                                                                                                        SiO2
                      1200
                      1000         p*                                             40
                       800                                                        30
                       600                                                        20
                             285    290        295   300
                                                                                  10
                                   Energy (eV)
                                                                                   0
                                                                                    –20   –10           0          10           20
                                                                                                distance (Å)
P. Fiorenza et al., Nanotech. 29, Art. No. 395702 (2018)                                  Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Technology transfer: the silicon carbide example

                           Energy efficiency – power electronics – silicon carbide
                                                                         Data center
                                          conversion smart grid          IT intelligent building
                                            loss               loss
                                  wind                                               loss      railway     EV/HEV motor drive
                                                   transmission
                                            conversion           conversion
                     Thermal                           distribution           conversion     conversion   conversion
                     Nuclear generation
                      Hydro                                                                                           switching
 N                                                  Innovative Power           storage
                                                                                               large scale
                                                                                                                    power supply
                                                  Electronics based on                                     business machine
                                                                                                 server
5Å    SiC                   Photovoltaics             silicon carbide                    UPS

                                            Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
a selection of Patents
                                Manufacture of wafers of wide energy gap semiconductor material for
                                the integration of electronic and/or optical and/or optoelectronic
                                devices, US 20140264385 A1, 2014, September the 18th

                          Semiconductor substrate suitable for the realization of electronic and/or
                          optoelectronic devices and relative manufacturing process, US 20150031193 A1,
                          2015, January the 29th

             Solar panel having monolithic multicell photovoltaic modules of
             different types, US 9006558 B2, 2015, April the 14th

                                     Integrated electronic device for detecting ultraviolet radiation, US
                                     20160349108 A1, 2016, December the 1st

  Thin film solar cell module including series-connected cells formed on a flexible
  substrate by using lithography, US 9276149 B2, 2016, March the 1st

                       Thin refractory metal layer used as contact barrier to improve the performance of
                       thin-film solar cells, US 20160079453 A1, 2017, March the 17th

                     Avalanche photodiode for detecting ultraviolet radiation and
                     manufacturing method thereof, US 20170098730 A1, April the 6th

                           Wide bandgap high-density semiconductor switching device and manufacturing
                           process thereof, US 9711599 B2, 2017, July the 18th
Multiband double junction photodiode and
related manufacturing process, US 20170207360                 Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
A1, 2017, July the 20th
Graphene growth on                                          _     [0001]
                                                                                 _
mis–oriented Si–face                             [1100]
                                                                            [1120]
                                                                                         graphene

of the SiC wafer
                                                                                         interface

                                                                                          4H–SiC

                                                                                     Epitaxial   graphene:      solution    for
  Si terminated 4H–SiC (0001)
                         _     substrates 8° off–axis                                integration of high power and high
  miscut angle in the [1120] direction                                               frequency functions on a SiC substrate

 (c)                          30
                              30
                                       (nm)
                               Height (nm)

                                              Height (nm)

                                                            100
                              Height

                                                                           f
       [1-100]

                                                                0
                                                                400      400     500      400     500 400          500      400     500
                                                                                                L (nm)
             [11-20]
                              00                                      G. Nicotra et al., Phys. Rev. B 91(15), 155411 (2015)
       200 nm
       200 nm
                                                                        Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
(0001)      q
    Atomic resolution HAADF–STEM
    @ 60 keV primary electron beam

                                                                                        _
                                                                                      
                                                                                             SiC
      5th
      4th
      3rd
      2nd
      1st

                                          Cross section perpendicular to
                                          [0001] direction

                                                                 3.35 Å           The buffer layer on the planar
                                                                 2.64 Å           (0001) _surface gets detached from
                                                                                  the (112n) surface

Ab initio simulations showing the equilibrium average atomic distances
                                                         Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
π* σ*
Intensity (a.u.)

                                                                         _
                                                     1st   step layer (112n)

                                                     2nd layer (0001)

                                                     buffer layer (0001)
                                                                                                        5Å

                   28    29     30   31    32      33      34     35      36     37
                   0     0      0    0 Energy
                                           0    Loss0 (eV) 0      0       0      0
                                                                                                                          _
The buffer layer present on the planar (0001) face gets detached from the substrate on the (112n)
facets of the steps, turning into a quasi–freestanding graphene film

                                                                Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Conductive Atomic Force Microscopy

            30

                                                         1
                                                                                        20
                                                                                        15

                                                                         Height (nm)
                                                                                        10

                                                          Current (mA)
            Height (nm)
                                                                                         5
                                                                                         0
                                                                                        1.0

                                                                         Current (mA)
                                                                                        0.8
                                                                                        0.6
                                                                                        0.4
            0

                                                         0
100 nm                    100 nm                                                              100      200     300
                                                                                                 Length (nm)

                            When synthesized on a silicon carbide (0001) surface, epitaxial
                            graphene is subjected to a high electron–doping originating right
                            from the interface carbon buffer layer that is covalently bonded
                            to the substrate.

                                       Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
Distributed European Research infrastructure of advanced electron microscopy

        ESTEEM3                            NTNU

                    Oxford Univ.
            Cambridge Univ.
                                       FZ–Jüelich Krakowie Univ.
                       Antwerp Univ.
                   Paris Sud Univ.
                                           Max Planck
                                                FELMI–ZFE
                                                  JSI–K7
                         CEMES
                 Zaragoza Univ.

         Cadiz Univ.
                                                Beyond–Nano

                                                          Accademia Nazionale dei Lincei, Fondazione Edison, 2019, October 30th
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