Elastic Support of Printing Presses - GERB
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Elastic Support of Printing Presses
Elastic Support of Printing Presses
Typical Spring Unit with Viscodamper®
Owing to their high-speed rolls, rotary In order to prevent these effects it is • Settling which is externally
printing presses cause vibrations necessary that a dynamic uncoupling caused can be quickly and
In the machine itself as well as in its foun- be made between the machine and the easily counteracted at any time
dation. Therefore, in many cases right up building itself by means of an elastic sup- with highly elastic support. For
to the present a large concrete founda- port. GERB spring units in combination this purpose GERB spring ele-
tion is foreseen which can be placed on with Viscodampers® are especially well ments are made prestressable so
piles should the subsoil be unsatisfactory. suited for this: that with the help of small hydrau-
Settling and torsion of the foundation lic jacks inserted into the spring
and thereby of the machine as a result of • Owing to the uncoupling with a high elements, steel shims can easily
these vibrations are supposed to be kept vibration-isolating effect between ma- be put into the gap between the
to a minimum through these measures. chine and structure, the subsoil is only compressed spring element and
To isolate high-frequency structure- statically loaded. Settling as a result of the spring-supported machine.
borne noise, some pad materials are also machine vibrations is ruled out.
sometimes used although these are only
slightly elastic. Even with theses precau-
tionary means, however, settling cannot
be strictly ruled out. Besides, inadmis-
sible vibrations can be transferred via the
foundation into the surroundings and may
there affect the plant personnel and the
environment. In extreme cases the vibra-
tions can even be damaging to parts of
the plant building.
Elastic Support of Printing Presses (Principles)
Printing Press (Picture: Koenig & Bauer AG) • GERB spring elements and Viscodamp- ers® provide printing machines with ex- cellent protection against the effects of earthquakes. • By means of electronic equipment the printing machine and the foundation can be monitored giving an indication of the machine’s wear and tear. • Smaller printing machines can be mounted right on a spring supported steel frame or a spring-cushioned platform. Finally, it is possible to inte- grate an entire floor area complete with spring-mounted presses into the build- ing structure so that construction cost Foundation System of a KBA Printing Press is reduced and valuable space is gained beneath the machines. In all of these cases the transfer of vibrations into the building is prevented by the spring support. • Vibration measurements of elasti- cally supported printing machines have shown that with this kind of support the acceleration values in the machine are lower than with conventional support. Since these reduced accelerations are a measure of the machine’s wear, one can Spring Support of a KBA Printing Press simultaneously assume that the lowered accelerations mean prolonged lifetime of the machine and lower mainte- nance costs. • The transfer of structure borne noise is prevented by the dynamic separa- tion of the machine from the building itself. So the noise level caused by the machine is correspondingly reduced in the adjacent rooms.
Printing Press (Picture: manroland AG)
Spring elements and Viscodampers® are
selected according to the machine data
and the conditions of the surroundings.
The cylindrical coil springs as well as all
parts of the casings are given high-quality
corrosion protection at the factory.
GERB has its own engineering division
for static and dynamic analysis and – if
desired – for the formwork and reinforce-
ment drawings of the foundation includ-
ing bar bending lists.
GERB’s assembly division can independ-
ently carry out the installation of the
spring elements and Viscodampers®.
Preliminary construction measures on site
are therefore unnecessary.
For assistance in solving your vibration
problems and recommendations for in-
stallation of all types of printing machines
you are invited to contact our engineers
in the GERB office nearest to you.
Spring Support of a manroland Printing Press
GERB offers:
• Design of the foundation for your
printing press.
• Supply of all construction documents.
• Supervision of construction work
(optional).
• Supply of spring units and
Viscodampers®
• Installation and adjustment of
the spring support.
MAN Roland Rotary Printing Press
Spring Supported Foundation Block
(Length: 150 m)
Elastic Support of Printing Presses
Reference List (Excerpt)
Country Place of Client Manufacturer Machine Type
Installation
Belgium Brussels Sofadi MAN-Roland COLORMAN 35
Brussels Het Laatste Nieuws MAN-Roland COLORMAN 35
Bulgaria Sofia Rabotnitschesko Delo MAN-Roland COLORMAN 35
Sofia Zeitungsgruppe Bulgarien MAN-Roland GEOMAN
Sofia Economedia KBA EXPRESS 60
France Bondoufle Imprimerie Nationale Heidelberg Harris M4000
Boulogne/Mer S.I.B. KBA
Douai Imprimerie Nationale Harris Graphics M4000
Lille La Voix du Nord MAN-Roland 2 x COLORMAN
Lille La Voix du Nord KBA W9800871
Paris Le Monde Wifag
Strasbourg Dern. Nouvelles d’Alsace Wifag OF7
Thann Burda Thann Cerutti
Tours Nouv Rep du Centre Ouest Creusot Loire VISA
Germany Ahrensburg Axel Springer Verlag MAN-Roland COLORMAN 35
Braunschweig Braunschweiger Zeitung MAN-Roland 2 x COLORMAN 35
Landau Pfälzische Verlagsanstalt Heidelberg-Harris HD-WEB 16 9 E/2DW
Ludwigshafen Rheinpfalz Druckzentrum Albert 2 x WEB-FED
Trier Trierischer Volksfreund MAN-Roland COLORMAN 40
Ireland Dublin The Irish Times MAN-Roland GEOMAN
Israel Tel Aviv Yedioth Ahronoth MAN-Roland COLORMAN 35
Italy Moncaliero ILTE Heidelberg-Harris
Malaysia Port Kelang The New Straits Times Goss URBANITE
Mexico Mexico City Excelsior MAN-Roland COLORMAN 35
Singapore Singapore Singapore News MAN-Roland COLORMAN 35
Singapore Singapore News Goss URBANITE
Spain Bilbao Diario Deia MAN-Roland UNIMAN 4/2
Cadiz Diario de Cadiz MAN-Roland UNIMAN 4/2 S
Madrid Marca MAN-Roland UNIMAN 4/2
Madrid Diario 16 Rockwell VISA
Madrid Marca Harris M 845 A
Malaga Diario Sur MAN-Roland UNIMAN 4/2 S
Sevilla Marca MAN-Roland UNIMAN 4/2 S
Tenerife Marca Mitsubishi
Switzerland Lyss Schwab-Druck Heidelberg Printmaster/Speedmaster
Albert Albert 200
Taiwan Taipeh China Times Heidelberg-Harris Galaxy
Taipeh China Times MAN-Roland
Thailand Bangkok The Thairath Daily MAN-Roland UNIMAN 4/2
Bangkok The Thairath Daily MAN-Roland UNIMAN S 1092
Retrofit of a printing room
(spring supported floor)
worldwide
GERB Schwingungsisolierungen
DRM_01 · Layout: Sijades, Berlin · Printed: Woeste, Essen
For the design of the elastic support of a printing press please GmbH & Co.KG
provide us with the following data:
Roedernallee 174-176
Manufacturer of printing press 13407 Berlin/Germany
Type of printing press Tel. +49-30-41 91-0
Layout drawing Fax +49-30-41 91-199
Total weight and weight distribution
Any special requirement Ruhrallee 311
45136 Essen/Germany
Tel. +49-201-266 04-0
Fax +49-201-266 04-40
iso@gerb.de
www.gerb.com
EN ISO 9001 Certified Company
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