King E50 & E60 The electric protective coating sprayer that rules in all conditions - First Integrated Solutions
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King E50 & E60
The electric protective coating
sprayer that rules in all conditions
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1INTRODUCING GRACO’S
Electric King
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1 About the Electric King
Introduction
Features and benefits
2 Target Markets
Which markets to target
Why the electric King
3 How it works
How to prepare the unit for usage
Demonstration
4 Support tools
Marketing campaign
Sales toolsINTRODUCING THE
Electric King
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“We’ve applied what customers like about the pneumatic King and
developed and designed a full electric driven airless sprayer for
protective coating materials.
Offering a flexible alternative to conventional air operated sprayers as
it works on single phase, 230 Volt (15 Amp) or 110 Volt (25 Amp) power
supply.
The electric drive offers great energy efficiency, eliminates all icing
issues and lower noise levels drastically”
3THE KING ELECTRIC
Highlights
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Offer a direct electric driven airless sprayer for
protective coating materials
▶ Powerful enough to spray most common
coating materials
▶ Provides enough Volume for the most popular
tips sizes
– Depending on tip size, enough volume for 2 guns
▶ Works on standard single phase power supply
– 230 Volt, 15 Amp
– 110 Volt, 25 Amp
▶ Rugged and Robust pump design, same as
air operated KING sprayers
▶ Same “Look and Feel” as existing GRACO
KING airless sprayers
▶ Is ATEX and IECEx approved for use in
hazardous locations
4THE ELECTRIC KING
How does it work?
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▶ A brushless DC motor drives the lower pump
through a pinion/rack assembly
▶ An encoder measures stroke length and position to
generate change-over
▶ Fluid pressure is regulated by a potentiometer
which acts like a pressure-regulator
Electric King
operations
71
KING ELECTRIC
Highlights 2
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1 Pressure Control Knob Built-in 3
2 Disconnect Switch (Ex rated)
4
3 Electric Motor
4 Pinch protection dust cover 5
5 Integrated filter, Rupture disk
6
7
6 Drain valve, “Outlet checkvalve”
7 Xtreme lower pump
8THE ELECTRIC KING
Features
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Lower pump is a proven “Xtreme” design with a
rupture disk safety device
▶ Large ported inlet valves and outlets for higher solid
material
▶ Easy to service and to repair with little to no tools
▶ With integrated filter
▶ Cart mounted or wall mounted
▶ Pressure relief valve
▶ Lower pumps can easily be changed to switch
between KING E60 and KING E50
Xtreme
– For other sizes please consult with Technical lower
Assistance
9THE ELECTRIC KING Protected
electronics
Features
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Electronics are protected against high or low voltage,
but not against wrong wiring
▶ Control will warn if input voltage is outside the
specified parameters
– Between 110 and 250 Volt AC, single phase
Electronics are protecting the unit against extreme
temperatures to avoid motor failures
▶ Extended time stalled under pressure will move
unit into a “standby-mode”. Fluid movement
through the gun will clear that mode
10THE ELECTRIC KING
Features
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Pressure drop during change-over is minimized by
software (much better than any air driven motor)
▶ Provides a much smoother and uniform spray
pattern KING E60
▶ Less fatigue for user due to less pulsation at gun
11Spray preformance
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12King XL70 King E60
13THE ELECTRIC KING
Benefits
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ELECTRIC POWER COST SAVINGS ATEX APPROVED USER COMFORT
▶ No need for an air ▶ Improved efficiency ▶ ATEX, IECEX, and ▶ Plug in & Spray
compressor ▶ Energy savings Class 1, DIV. 1 ▶ Quite electric motor
▶ Environmental friendly ▶ Stay productive Approvals ▶ No more icing
▶ Consistent Quality ▶ Safe operation
▶ Spray solvent-based
coatings
14THE ELECTRIC KING
Benefits
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Cost savings
▶ Compared to air driven Airless units, KING E
series will safe up to 80% on energy usage.*
▶ Improved efficiency with direct electric driven
piston pump
* Study completed on pump pressure of 240 Bar for 20 hours/week,
spraying 1.200 liter of high solid epoxy material with XHD519 tip
15THE ELECTRIC KING
Benefits
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Reduced Noise
▶ The use of an electric motor reduces the
noise emissions during operation significantly
▶ Operators can stay close to the unit for an
extended time King OSHA Pneumatic
E60 standard
▶ No loud air-exhaust noise or mechanical King
change-over sounds
King
E60 16Noise level XL70 vs E60
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1718
THE ELECTRIC KING
Benefits
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Approved for use in hazardous locations
▶ The unit is approved for use in hazardous
locations. ATEX Zone 1 & IECEx approvals
allows the unit to be used in any location
where generating a spark is a concern
▶ Requires electrical installation, according to
local rules & regulations by authorized
electricians
19THE ELECTRIC KING’S
Technical specifications
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20THE ELECTRIC KING’S
Configurations
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Both pressure versions are available in 5 different configurations:
Cart mounted package with integrated filter, with or
without hose/gun set , including suction set for 20 liter
pails
Wall mounted package with integrated filter, with or
without hose/gun set, including suction set for 20 liter
pail
Cart mounted package with 10 gal (38 liter) stainless
steel hopper, no filter, larger diameter spray hose and
XHF spray gun
21TA R G E T M A R K E T S F O R T H E
Electric King
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22THE ELECTRIC KING’S
Applications
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The electric King can be
used to apply:
▶ Primer
▶ Topcoat
The electric King is easy to
use both
▶ On-site
▶ Off-site
23THE ELECTRIC KING’S
Target Markets
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STEEL FABRICATION SHOPS
OFF SHORE/PLATFORMS
MARINE & SHIPBUILDING
PETRO-CHEMICAL PLANTS
CORROSION CONTROL CONTRACTORS
24WHY BUY ELECTRIC KING FOR
Marine
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▶ Small, portable unit which can be used
on-board for touch up jobs
▶ Electrical power is always present, and
no need to run extensive air lines from
compressor to air driven pump
▶ Unit is small enough to be moved
around which also reduces the need of
long paint hoses. Results in lower
pressure drop, less wear on packings
and piston
▶ In Marine Paint shops the reduced
noise level will improve working
environement
25WHY BUY ELECTRIC KING FOR
Steel Fabrication
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▶ Flexible unit which can be moved
around easily on electric power
▶ Easy to install and operate with no need
for long air lines
▶ Handles most, if not all materials used
in that segment
▶ Reduces the need of long paint hoses.
Results in lower pressure drop, less
wear on packings and piston
▶ The reduced noise level will improve
working environement
▶ If no blasting required, large
compresors won´t be needed anymore
26WHY BUY ELECTRIC KING FOR
Off shore & refineries
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▶ Flexible unit which can be moved
around easily on electric power
▶ Easy to install and operate with no need
for long air lines
▶ Reduces the need for special
compressors or installation on “hot
spots”
▶ Reduces the need of long paint hoses.
Results in lower pressure drop, less
wear on packings and piston
▶ Full ATEX and IECEx approval for Zone
1 installations
27WHY BUY ELECTRIC KING FOR
Contractors
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▶ Unit can be moved around easily on
electric power for off site jobs
▶ Easy to install and operate with no need
for long air lines
▶ Paint jobs can be done outside the
“blasting time” without running an
expensive compressor
▶ Reduces the need of long paint hoses.
Results in lower pressure drop, less
wear on packings and piston
▶ Full ATEX and IECEx approval for on-
site or paint-booth applications
▶ For offsite jobs a small generator will be
sufficient to do paint jobs
28MARKETING PLAN FOR THE
Electric King
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29THE ELECTRIC KING’S
Campaign Image
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