Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine

Page created by Jerome Swanson
 
CONTINUE READING
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
Kitchen Maker
       Issue 6                                        Online

COOL DOWN
WITH BLUE COLOURS
IN the  KITCHEN
    Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
1
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
COOL DOWN IN THE KITCHEN
                                                                          WITH BLUE COLOURS
                                                                      IT IS certainly true to say that there is    great deal to uplift a plain expanse of   not want to dispose of those which are
                                                                      something calming and innately tranquil      white.                                    already in situ), dip a toe into the (blue)
                                                                      about the colour blue. Whether we are                                                  water, by painting a kitchen island in
                                                                      imagining ourselves relaxing under a          If you feel that installing a large
                                                                      clear blue sky, or dipping our toes into     number of kitchen cabinets in blue        blue (perhaps setting it off by white
                                                                      the ocean as we walk along the beach,        would be too much (or you simply do       worktops).
                                                                      bright blue colours tend to cheer us up.
                                                                        For those of us who are out at work
                                                                      all day, when we come home, the first
                                                                      place where we congregate is usually the
                                                                      kitchen, retreating there to prepare the
                                                                      evening meal and remaining there to eat
                                                                      and to do the washing up afterwards or
                                                                      to stack the dishwasher.
                                                                        And if we feel that we need a bit of
                                                                      cheering up, we can always uncork
                                                                      a bottle of wine and pretend that
                                                                      somebody else is doing the cooking
                                                                      whilst we kick off our shoes and allow
                                                                      a soothing atmosphere to restore our
                                                                      equilibrium.
                                                                        Soft natural blues are often used in
                                                                      Shaker kitchens. On the other hand,
                                                                      for a truly bold statement, navy blue
                                                                      coloured cabinets work well set off
                                                                      against white marble counter tops.
                                                                        Cornflower blue cabinets can be
                                                                      warmed up by the inclusion of a
                                                                      few gold-coloured accents, such as
                                                                      brass handles and a paisley patterned
                                                                      wallpaper used for the main walls
                                                                      provides a good combination.
                                                                        In an all white kitchen, the addition of
                                                                      a select number of blue elements, such as
                                                                      a pale blue range cooker, accompanied
                                                                      by a similarly coloured cooker hood and
                                                                      the use of blue pots and pans can do a
    Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6              Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
2                                                                                                                                                                                                      3
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6   Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
4                                                                                                                                       5
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
Mid-tone blue colours go with just         colour combination, but it really works,    Tones of blue which verge on being
                                                                      about anything. Think of them in the        creating a bold, but impressive palette.    purple, perhaps set off by touches of
                                                                      same way as if they were a favourite          Hand-painted glassware and                deep crimsons provide a feeling of rich
                                                                      pair of jeans. Remember that denim          collections of china can be used as the     opulence which is hard to beat.
                                                                      colours match well with most things         focal point in a small kitchen. In a more    Icy blue tones work well with the
                                                                      in your wardrobe. These mid-tones act       traditional farmhouse kitchen what
                                                                      as the ideal shade if you are trying to                                                 classic combination of black and
                                                                                                                  could look better than a display of blue
                                                                      work around existing elements, such as                                                  white and even the addition of a blue
                                                                                                                  and white willow-patterned china set off
                                                                      wooden floor boards, laminate flooring,     against oak kitchen cabinets?               splashback, or replacing the tiling above
                                                                      or highly patterned splashbacks.                                                        the kitchen sink can provide a much
                                                                                                                    Just a few hints of blue can brighten
                                                                       Into pop-art? Try replacing the doors                                                  needed uplift.
                                                                                                                  up any kitchen – even if if is simply a
                                                                      of any top cabinets with ones in a glossy   matter of recovering the backs and seats     There are no end of ways in which one
                                                                      aquamarine blue.                            of the kitchen chairs or, simpler still,    of Nature’s most cheerful colours can
                                                                       Want to opt for a particularly striking    just toss a few blue cushions into the      be introduced into the kitchen. Who
                                                                      combination? Try combining royal            mix.                                        knows adding the colour blue might
                                                                      blue cabinets with rich red walls. It         The use or darker blue colours tends      prove to be just the recipe for chasing
                                                                      may sound like a somewhat bizarre           to create a more intimate atmosphere.       the blues away!

    Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6              Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
6                                                                                                                                                                                                       7
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
M M
                                                                                                                                                                                                  a a
                                                                                                                                                                                                   nu chiner
                                                                                                                                                                                                     fa
                                                                                                                                                                                                       cturin
                                                                                                                                                                                                            y
                                                                                                                                                                                                                                 g
                                                                                                                                               The signature furniture collections of Smallbone celebrate the re-invention
                                                                                                                                               of English architectural epochs and challenge perceptions of space.

                                                                            SMALLBONE RELIES ON
                                                                           MARTIN MACHINERY IN THE
                                                                          SAME WAY THAT IT DEPENDS
                                                                          ON THE SKILLS OF THE STAFF
                                                                               IN ITS WORKSHOP
                                                                      SMALLBONE of Devizes is a leading               in Devizes. Smallbone is synonymous with           thicknesser and a surface planer.
                                                                      interior designer specialising in hand-         meticulous and very personal service.                Martin’s T70 sliding table saw is a classic
                                                                      crafted custom-made kitchens and other            Each commission represents a close               machine, which has set standards and boasts
                                                                      domestic furniture.                             collaboration between designer and client.         maximum performance combined with a
                                                                        It is a global purveyor of bespoke fitted     Each project is allocated its own dedicated        sturdy mechanical design.
                                                                      cabinetry from the rich tradition of British    design and installation team – from initial
                                                                      craftsmanship. For decades now its craftsmen                                                         Martin invented the mitre cross-cut table
                                                                                                                      concept through to the finished work.              over 50 years ago to be able to produce
                                                                      have devolved a deeply diverse portfolio of
                                                                      immaculately executed individually designed       “Smallbone interior spaces have increased        precise angle cuts on larger panels. Since then,
                                                                                                                      the value of some of the world’s most              this popular accessory has been subject to
                                                                      custom-made furniture – with a special
                                                                                                                      desirable addresses” is the proud boast of the     continuous improvement.
                                                                      emphasis on the kitchen.
                                                                                                                      Wiltshire-based company.
                                                                        The company brands itself as “A 21st                                                               Whereas back in the late 1950s all that
                                                                                                                        Smallbone’s workshop in Devizes has one of       was required to set mitre cuts was a simple
                                                                      century leader in hand-made British furniture
                                                                                                                      the most experienced research teams in the         scale, nowadays, the latest table includes a
                                                                      design, keeping its artisanal roots in plain    world whose job is not only to create bespoke
                                                                      sight”.                                                                                            modern digital angle display and fine angle
                                                                                                                      designs with the finest artisanal values, but      adjustment.
                                                                        Deeply rooted in the craft, Smallbone’s       also to source the tools and equipment with
                                                                      joiners execute a great deal of their work by   which to equip those workshops.                      The fence can be tilted to either side to any
                                                                      hand, turning out precision-made designs                                                           angle up to 47 deg and the angle is displayed
                                                                                                                        Seeking out the “best of the best”, it is no     with a resolution of 0.01 deg.
                                                                      that, subsequently, migrate around the world.   surprise that the company has repeatedly
                                                                        Smallbone kitchens find their way into the    turned to German machinery manufacturer,             A strong central lock ensures reliable
                                                                      finest properties around the world, They        Martin for the purchase of equipment,              repeatability of the correct angle.
                                                                      are all produced in the company’s workshop      including a sliding table saw, a planer/             It is therefore not without good reason that
    Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6               Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
8                                                                                                                                                                                                                            9
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
M M
                                                                                                                                                                                                                                                                                            a a
customers, such as Smallbone opt for the                                                                                                              second outfeed roller is also available as a         owing to the fact that any angle between           way as it depends

                                                                                                                                                                                                                                                                                             nu chiner
sturdiness, functionality and precision of this                                                                                                       steel roller.                                        90 deg and 45 deg can be set quickly               on the skills of

                                                                                                                                                                                                                                                                                               fa
important and impressive invention.                                                                                                                     The operator can switch between the                by means of the user-friendly single-              the dedicated team

                                                                                                                                                                                                                                                                                                 cturin
  The innovative “RadioCompens” mitre                                                                                                                 standard feed speeds of 6m/min and 12m/              handed operation.                                  of production staff in
cut system provides fully automatic length                                                                                                            min during the planing operation.                     Smallbone has come to depend on its               its workshop. It’s a winning
compensation for mitre cuts by means of a                                                                                                               Another distinct advantage is that the             Martin machinery in much the same                  combination.
wireless connection between the mitre cross-

                                                                                                                                                                                                                                                                                                      y
                                                                                                                                                      feed speed can be adjusted by means of the

                                                                                                                                                                                                                                                                                                                        g
cut table, controller and digital display of the                                                                                                      optional, infinitely variable feed control.            Want to find our more on Martin? Visit www.martin.info
cross-cut fence.                                                                                                                                      This option allows variable feed speeds                Want to find out more on Smallbone? Visit www.smallbone.co.uk
  Thanks to this wireless-supported                                                                                                                   between 2m/min and 25m/min – depending
communication of the cross-cut table,                                                                                                                 on the individual design.
controller and stop elements, time
                                                                                                                                                        Another option which Smallbone decided
consuming set-up times for mitre cuts can
                                                                                                                                                      upon was the purchase of a Martin T54
be reduced by up to 80 per cent.
                                                                                                                                                      surface planer, which was reckoned to be a
  The operator simply sets the table to the                                                                                                           perfect fit for the company’s workshop.
desired angle and the electronic cutting
length displays on the cross-cut fence                                                                                                                  This machine was initially developed
immediately show the correct length                                                                                                                   primarily to accomplish two separate tasks
dimension.                                                                                                                                            – firstly to dress workpieces perfectly and,
                                                                                                                                                      secondly, to provide these workpieces with
  Compared with other systems on the                                                                                                                  superlative angular edges quickly and safely.
market, “RadioCompens” compensates
for a variety of saw blades thicknesses                                                                                                                 As the production staff at Smallbone know
automatically.                                                                                                                                        only too well, you only arrive at the prefect
                                                                                                                                                      end result with perfect preparation
  As a result, the operator can additionally
produce a precision cut, with an accuracy of a                                                                                                          Martin’s T54 surface planer features an
tenth of a millimetre on the left-hand side of              Martin’s T70 sliding table saw boasts maximum performance combined with a                 easy-running guided surfacing fence with
the saw blade – irrespective of the type of saw                                        sturdy mechanical design.                                      an integrated auxiliary fence, which enables
blade being used.                                                                                                                                     quick and precise operation.
                                                   width, the cutting length and the table           in Smallbone’s workshop helps to ensure that       The ball-bearing guided jointing fence
  For those who prefer to work with digitally
                                                   angle are also completely integrated in the       smooth results are achieved every time.          runs smoothly and without tilting on
exact dimensions, the digital cross-cut fence is
                                                   controller by this means.                           It provides the company with perfect           tempered raceways and, in many years to
the right option, as the inner and outer stops
work with separate measuring devices and             The operator simply specifies the requisite     planning results and it is impressively silent   come, it will work as precisely as it does on
can therefore be set independently with the        length and width dimensions and the               in operation. Ideally suited for modern          the very first day following its acquisition.
                                                   controller positions the saw blade and fences.    production methods, it supplies cleanly                                                                                  Martin’s T45 planer/thicknesser is impressively silent in operation.
accuracy of a tenth of a millimetre.                                                                                                                    Chamfers can be planed in no time at all,
                                                   The length compensation required for angle        planed wooden surfaces. It is quick and easy
  Each display can be changed over to display
                                                   cuts is completely automated.                     to operate and for those companies which are
relative dimensions in order to execute
                                                     The mitre cross-cut table is connected to the   on a limited budget, it offers excellent value
incremental cuts in the fastest possible time.
                                                   controller by wireless means and it supplies      for money.
As is the case with the analogue version, the
digital version is also available as a flip stop   the angle data directly to the controller.          Irrespective of whether short or long
with full-length support.                            The length compensation is provided             workpieces are being planed, the sturdy
                                                   dynamically for cutting lengths up to             thicknessing table extension usually dispenses
  The “Control” mitre cut system for the
                                                                                                     with the need for a second person located
Martin T70 model includes a package, which         3,300mm, whilst the operator adjusts the
                                                                                                     behind the machine.
combines the controlled cross-cut fence with       table. In this way the Martin T70 becomes a
the mitre cross-cut table.                         real angle-cutting centre.                          Short workpieces do not fall on to the
  Apart from the cutting height, angle and                                                           floor and longer ones are supported at the
                                                     The T45 planer/thicknesser which features
                                                                                                                         out-feed side. The table
                                                                                                                         extension always moves
                                                                                                                         synchronously with the
                                                                                                                         thicknessing table and
                                                                                                                         this accessory can be
                                                                                                                         retro-fitted without any
                                                                                                                         problems.
                                                                                                                           It is possible to choose
                                                                                                                         between the long 1,200mm
                                                                                                                         version, or the short,
                                                                                                                         foldable 450mm version.
                                                                                                                         The latter can also be
                                                                                                                         mounted on the infeed
                                                                                                                         side.
                                                                                                                           The workpiece
                                                                                                                         transportation of
                                                                                                                         problematical materials
                                                                                                                         and short workpieces can
                                                                                                                         be improved by means of
 Martin’s T54 surface planer features an easy-running                                                                    a second rubber outfeed
 guided surfacing fence with an integrated auxiliary
 fence, which enables quick and precise operation.
                                                                                                                         roller – especially if no
                                                                                                                         lubricant can be used. The   The strong fusion of British hand-made artisanship with design kudos has been instrumental in Smallbone kitchens attracting customers from all over the world.
             Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6                                                                                       Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
10                                                                                                                                                                                                                                                                                                                 11
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
M M
                                                                                                                                                                              a a
                                                                       PREMIUM KITCHEN

                                                                                                                                                                               nu chiner
                                                                                                                                                                                 fa
                                                                       PRODUCTON STEPS UP WITH

                                                                                                                                                                                   cturin
                                                                       THE HELP OF SIRIUS CNC

                                                                                                                                                                                        y
                                                                                                                                                                                                      g
                                                                       BORING MACHINE
                                                                       BASED in a converted loom                 crafted bespoke furniture.                 Today’s customers still mostly come
                                                                       manufacturing mill in Colne in              The company’s kitchens and             from the local area and are able to
                                                                       Lancashire, Simpsons is renowned          bedrooms adorn glossy magazines          spend £50,000-plus on a project, which
                                                                       for its premium kitchen, bedroom,         and are widely admired for their         Simpson’s can manage from initial
                                                                       bathroom and other furniture lovingly     design, craftsmanship and sheer          design ideas through to a complete
                                                                       crafted using largely traditional         resourcefulness.                         interior renovation project.
                                                                       machinery.                                  The business began in 1997 making        Needless to say, there is no such thing
                                                                         However, due to frustrating             small pine products in a shed and over   as a typical £50k kitchen. More often
                                                                       bottlenecks and consistency issues with   the next ten years moved into pine       than not, there is considerable bespoke
                                                                       its drilling operation, the company       furniture.                               work involved and the quality which
                                                                       needed to find a dependable and                                                    underpinned the business in the early
                                                                                                                   The business really kicked into gear
                                                                       affordable solution.                                                               days is even more important when the
                                                                                                                 in the early 1990s when Simpson’s
                                                                         The foundation of the business                                                   clients’ investment is more significant.
                                                                                                                 started producing free-standing
                                                                       is a creative, passionate and astute      kitchen furniture and also making          As the business evolved, Simpsons has
                                                                       team, led by brothers, Steve and Phil     fitted kitchens, for a more demanding    carefully and strategically upgraded its
                                                                       Simpson, who are dedicated to what        clientele in the local area.             production capability to meet its needs.
                                                                       they do.                                    If the company was to describe its       Production manager, Ross Whittam is
                                                                         Over the years, the Simpsons’           signature style, the current vogue       responsible for Simpsons’ industrious
                                                                       reputation has grown throughout           for the classic painted look with a      workshop with a team of long-serving
                                                                       Lancashire and further afield and the     contemporary feel using high quality,    skilled craftsmen and a raft and
                                                                       company has become a prime source for     timeless materials is one of its most    traditional machinery and equipment.
                                                                       those wanting to acquire beautifully-     successful looks.                          In recent years finding new ways to

     Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6             Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
12                                                                                                                                                                                              13
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
adapt and improve the production             ‘We initially wanted to look for a        because of its complexity and difficulty.
process to keep delivering outstanding     simple drilling machine, but Carl             Now, a lot of the complicated and
results has become more of a challenge.    suggested we look at one of his new         detailed work can readily be achieved
  Ross and the team continue to look       Sirius CNC boring machines with             with the result that there is a much
for ways to improve capability in the      a router head and automatic tool            greater design freedom than was
company’s production process, and          changer.                                    possible before.
one bottleneck which was beginning           ‘When we discovered that this               The Sirius CNC 950M boring
to create knock-on issues was the          machine could do what in five minutes       machine with a router head and
drilling of the carcass panels and other   what would normally take an hour,           automatic tool changer has a heavy
components.                                we could see that this would be a very      duty construction and this is ideal
  Not only had throughput long-            rational and worthwhile investment for      because it allows the X and Y axis to
since been an issue, the increasingly      the business,’ says Steve.                  move quickly without effort at speeds
complex drilling patterns, accuracy          After a smooth installation, the          of up to 70m/min.
and consistency had now exacerbated        training took an initial day with Ross        It has a generous 950mm working
the problem.                               quickly getting to grips with the basics    width meaning that large panels can
  Ross felt that the company needed        of the machine.                             be loaded accurately being held firmly
an entry-level CNC solution for fast,        ‘The set-up was simple and we were        in place by the pneumatic gripper and
consistent drilling and it was agreed      easily up and running with support          moved through the machine easily
to search for a simple drilling and        from Carl and his team,’ explains Ross.     thanks to the air floatation tables.
grooving solution – but it was not a         ‘The TeamViewer function gave us            It also features a router head and
CNC option which was initially being       direct access to experts in Turkey –        automatic tool changer and is equipped
looked at.                                 where the machine is manufactured           with 10 vertical drills which drill from
  Steve contacted Carl O’Meara from        – who were able to see what were doing      below to ensure that the working
J & C O’Meara, who had previously          and offer practical advice in real time –   surface and all holes are kept dust
supplied Simpsons with several             we even used WhatsApp as well!              free whilst also having the benefit of
traditional machines.                        ‘After a week or so we had mastered       increased accuracy, as the drilling
  ‘We could see the problem, that          what we needed to do on a regular           depth will always be correct despite
was easy and we just wanted to             basis and now we’re beginning to            any tolerances in the thickness of the
get something cost-effective that          explore the full potential of the           work piece.
could drill and groove the carcasses       machine,’ says Ross.                          The machine is also equipped with
accurately – doing this manually it          Steve also made the point that            horizontal drilling to all four sides and
could take up to an hour to drill, which   the new machine has allowed the             a grooving saw in the X axis. It has a
was far too time consuming, and it was     company’s designers to be less wary         large, easy to use, industrial-based 17in
creating a massive bottleneck for us,’     of some of the work they may have           colour windows based PC with both
says Steve.                                previously given a wide berth to,           USB and remote file transfer.

           Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6                                                         Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
14                                                                                                                                                                                                   15
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
M M
                                                                                                                                                                                  a a
                                                                        With the addition of the router head,       known for its curved work with            consistency,

                                                                                                                                                                                   nu chiner
                                                                       numerous repetitive and detailed tasks       smooth corners, arches and a rounded      reduced

                                                                                                                                                                                     fa
                                                                       can be easily resolved, such as grooving     details – the Sirius is being used to     machining errors

                                                                                                                                                                                       cturin
                                                                       for solid backs on carcasses, routing        create highly accurate jigs to make       to practically zero
                                                                       out for cable management, pipes or           this type of work more accessible and
                                                                       skirtings and shaping for corner units.                                                and our throughput is
                                                                                                                    repeatable.
                                                                                                                                                              perfect from the point of

                                                                                                                                                                                            y
                                                                        It comes fitted with a six position

                                                                                                                                                                                                         g
                                                                                                                     Previously, jobs like this were
                                                                       automatic tool changer to the router                                                   view of drilling,’ says Ross.
                                                                                                                    very time-consuming, made by
                                                                       head which manifestly expands the list       hand, or even subbed out to other          ‘Thanks to the Sirius machine
                                                                       of possibilities for this machine.           companies. Now, with the Sirius, it’s a   and Carl and his team, Simpson’s
                                                                        For Simpsons, the additional                straightforward process.                  now has a far more professional and
                                                                       functionality was a bonus:                    ‘With the new machine, we have           reliable production system. We’re
                                                                        ‘The focus of what we needed sorting        improved manufacturing standards and      delighted!’ he concludes.
                                                                       was the carcass drilling. The fact that it
                                                                       did all these other things as well was a      What to find our more?
                                                                       real bonus,’ explains Ross.                   Visit www.ukwoodworkingmachinery.co.uk or
                                                                                                                     www.simpsonsfurniture.co.uk
                                                                        As an example, Simpsons is well

     Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6             Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
16                                                                                                                                                                                                  17
Kitchen Maker - COOL DOWN WITH BLUE COLOURS IN THE KITCHEN - Kitchen Maker Online Magazine
ar r
    w te
                      Cabinet vision
       e               will save you
  ft u
 o p
S om
 C

                    time and labour
A HIGH-END interior design and                    The Cabinet Vision journey for each           interior and furniture industries shipping
furniture company proclaims that                project begins after the quotation and          throughout the UK.
Cabinet Vision software plays a vital role      specification.                                    ‘The partnership began when Langstaff-
in the company’s recently introduced              ‘By that time we already have the agreed      Ellis had expanded to the point that it
automate manufacturing process,                 materials and style, so the technical design    needed to increased output without larger
contributing to the company’s growth.           department inputs the material data and         premises, or additional staff,’ says Ed Birks.
  Langstaff-Ellis describes itself as a “full   hardware schedules…essentially setting up         ‘Cutlist was created to serve this demand
design and manufacture house,” splitting        a job file, ensuring that every element for     and is now a thriving business in its own
its work around 50:50 between end-user          the next stage has been imported,’ says Mr      right, working with carpenters, joiners,
clients and a range of designers, architects    Birks.                                          cabinet makers, interior designers,
and developers, handling concept and              The sales designers then produce a            builders and developers,’ says Mr Birks
design through to the installation of           complete set of designs, which Ed Birks           Langstaff-Ellis optimise all their projects
bespoke carpentry for a full home interior.     says are all fully technical, including         in Cabinet Vision and send the cut file
  Managing director, Ed Birks says that         hardware.                                       through to Cutlist, which then re-
they work in a substantial number of high         ‘This means that only marginal tweaks         optimises the file before forwarding it to
end residential and commercial properties,      are ever required when they go back to          the Homag beam saw.
creating everything from kitchens, wine         the technical design team ahead of a final        ‘Langstaff-Ellis is currently developing a
rooms, libraries and dressing rooms,            check before going into production. From        CNC flat pack service whereby clients can
catering for a range of styles, including       the point of sign-off, layouts and technical    submit a design of their own and we’ll will
ultra-modern minimalistic and a more            drawings are produced for the workshop          input this data into Cabinet Vision, finalise
ornate look.                                    and Cabinet Vision’s Screen-To-Machine          the technical design and then machine the
  The company, which has been in business       module is used to transfer the NC code to       panel components for the project using
around eight years, began investing in          the machine tools,’ he adds.                    their CNC router. This means that the
CNC machinery and software in 2016.               Langstaff-Ellis works closely with            client can receive a bespoke flat-pack kit
  ‘We felt that there was a huge amount         a company called “Cutlist”, which is            for their project,’ explains Mr Birks.
of ground to be gained by automating            located in the same building at Chinnor            ‘Cabinet Vision brings all aspects of our
the processes. Our Homag beam saw and           in Oxfordshire and whose managing               operation together and means that we
drilling and routing centre came first,         director is Ed Birks’s business partner, Alex   can produce our CNC files quickly and
but we found that programming each              Langstaff-Ellis.                                accurately,’ concludes Mr Birks.
individual pattern was taking several days        Cutlist provides a cutting and edging
for a large project, so we brought Cabinet      service, supplying cut-to-size panels and        Wqnt to find out more?
Vision in to overcome that,’ says Mr Birks.     edge-banding for the woodworking,                Visit www.cabinetvision.com
  The original 3D models are designed
in SketchUp. Once the files are imported
into Cabinet Vision, the specialist
woodworking software then produces
the component list for everything that
needs to be manufactured.
  ‘Cabinet Vision creates all the CNC
files for our flat panel material and
carcases, internal components and
drawer boxes, along with worktops
where necessary and cut-lists for all the
solid wood components,’ explains Mr
Birks.
  He says that their biggest challenge
in the past has been the amount of
time and labour required to produce
technical drawings and CNC files,
together with the associated risk of
human error.
  ‘Cabinet Vision now produces all our
technical drawings in half the time
and as the sales team also use it, our
technical design costs have reduced
significantly,’ says Mr Birks.
            Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6                                                                      Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
18                                                                                                                                                                                                                 19
Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6   Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
20                                                                                                                                       21
OVVO – MAkiNG aLL THE
               y
  Assembl
solutions

                                     RIGHt CONNECTIONS
                   OVVO®, the multi-             high-end materials, such as high pressure
                 award winning, innovative       laminates, composite material and solid
              tools-free assembly solutions      woods.
          company, continues to lead the way       Ovvo was also displaying a PantoRouter,
     in developing and bringing to market        in collaboration with The Woodworkers
   connection systems and solutions              Workshop (www.woodworkersworkshop.
   that deliver significant benefits to          co.uk)
   manufacturers.
                                                   The PantoRouter is a precision copy
     The latest additions to the company’s       milling machine able to cut a wide variety
   product range include the all new             of wooden joints. Designed with the
   invisible V-1230 connection system and        mechanical linkage of a pantograph in
   a tool-free drawer slide connector - both     mind, the PantoRouter operates in all
   of which significantly extend the range       three axes.
   of applications in which OVVO® can be           Other than the positioning of your
   utilised.                                     workpiece on the X and Y axis, you
     The new solutions were recently             can set the exact plunge depth of the
   demonstrated in applications including        router cutter on the Z axis, making the
   kitchen cabinets, cabinet to cabinet          PantoRouter one of the most versatile
   assembly invisible shelf assembly and end     jointing machines in the world.
   panel alignment at W18.                         The PantoRouter uses templates, which
     The new invisible V-1230 connector,         allow you to accurately trace the tenons,
   a finalist in the Elements of Innovation      dovetails, distances, drilling patterns, or
   awards, incorporates all the features of      free-hand contours and easily replicates
   the Interzum 2017 “Best of the Best”          the milling needed to rout out and use the
   award winning V-0930 in a format that is      Ovvo connnection system.
   ideally suited to high grade particle board     The new Ovvo® V-1230 connection
   of 15mm, 16mm and 18mm thickness              system is available now.
   and is available in both permanent and
   knockdown versions.                           Want to find out more?
     It is also compatible with leading          Visit www.ovvotech.com.
                                                                                                A SOFT CLOSE ACTION FOR
                                                                                               KITCHEN CUPBOARD DOORS
                                                                                               FastFix hinge cup and pie-cut                 The pie-cut hinge uses a standard 35mm       ensuring life-long damping with no
                                                                                               corner hinges are the latest additions        diameter drilling pattern and needs no       bounce-back and superior performance.
                                                                                               to the popular and successful T-type          edge drilling.                                 In addition, the hinges are exceptionally
                                                                                               hinge range from cabinet hardware               The T-type hinges feature the renowned     tolerant of misalignment and drilling
                                                                                               experts,Titus.                                Titus “Confident Close”, the consumer-       variations. Their unique three-way tool-
                                                                                                 The new-generation T-type hinges            preferred reliable and consistent soft-      less snap-on mounting plate, which offers
                                                                                               reliably deliver the soft closing action      close damping characterised by late-start    intuitive hinge-to-plate mounting in
                                                                                               preferred by end users and require only       deceleration and quiet landing in the last   three directions, greatly simplifies door
                                                                                               a shallow hinge cup. This makes them          stage of closing as the door leans against   installation, especially with tall doors that
                                                                                               suitable for use with door thicknesses                                                     need four, or even five hinges.
                                                                                                                                             the cabinet side.
                                                                                               ranging from 15mm to 26mm and they                                                           The unique design of the mounting plate
                                                                                               have passed FIRA tests for BS 6222-2-           The proprietary Titus multi-purpose
                                                                                                                                                                                          re-inforces stability and rigidity while
                                                                                               2009, Test Level H.                           integrated damping technology is             maintaining smooth hinge operation.
                                                                                                                                             positioned transversal in the hinge cup,
                                                                                                 FastFix hinge cup features pre-mounted                                                     The hinges feature the renowned “Titus
                                                                                               8mm diameter expanding dowels, which                                                       Damper Inside” technology, which ensures
                                                                                               enable precise tool-free insertion and hold                                                reliable and consistent life-long damping
                                                                                               the hinge cup accurately in place until                                                    without rebounce.
                                                                                               the dowels are tightened, making hinge                                                       The dampers are single-direction
                                                                                               attachment quick and easy. Triple-start                                                    hydraulic types that are fully sealed to
                                                                                               screws provide additional time savings.                                                    eliminate the possibility of oil leakage. The
                                                                                                  The Titus T-type pie-cut corner hinge                                                   damping is easy to adjust, which maintains
                                                                                               offers full door opening to 170 deg,                                                       consistent performance on doors with a
                                                                                               giving easy access to cabinet interiors. In                                                wide range of different dimensions and
                                                                                               addition, when both doors are opened, the                                                  weights.
                                                                                               first is locked at 25 deg to the second, so
                                                                                                                                                                                           Want to find out more?
                                                                                               that both move away from the user and are
                                                                                                                                                                                           Visit www.titusplus.com
                                                                                               prevented from hitting adjacent cabinets.
                Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6                           Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
   22                                                                                                                                                                                                                               23
HOT COATINGS FOR KITCHEN CLIENTS

                                                                                                                                         S PO
                                                                                                                                          TI I
                                                                                                                                            C NT
                                                                                                                                             K S
                                                                                                                                              IN
KLEIBERIT has grown to become a

                                                                                                                                                G
global leader and innovator of PUR
adhesive systems and in 2019 the
company will be celebrating its 70th
anniversary.
  Kleiberit’s impressive milestone coincides
with the company embarking on a
ground-breaking 10-year vision: a €40m
investment plan that will see the company
double its capacity and increase both the
speed and flexibility of its operation.
  Kleiberit began trading in 1948 when its
primary focus was on producing classical
white glue for the woodworking market,
including kitchen furniture manufacturers.
in the 1980s the focus shifted towards
polyurethane hot melts – and it’s this niche
that Kleiberit has really made its own.
  ‘Today the main part of our business
is the woodworking industry,’ explains
managing diirector of Klkeiberit Germany,
Achim Hübener
  The adhesive specialist – that has had a
subsidiary in the UK since 1992 – openly
admits to not striving to be all things to all
men.
  ‘We only supply B2B,’ says Achim. ‘We
start with small kitchen fitters, carpenters
and the like, but we also go out to the big
companies in the industry. Our strength
lies in the development capabilities we have
here, in the manufacturing capabilities we
have and in the technical expertise we can
offer our customers. These are the three
main cornerstones of our business,’ says
Achim.
  Achim attributes much of Kleiberit’s
success to the hands-on experience of its
sales engineers, who spend much of their
time working alongside production staff in
the factories of Kleiberit customers.
  ‘They are not only able to give you a
price, or discuss a package that works for
you, they are able to run the machine in
your factory,’ he says.
  ‘They will run our glue on your machine
and demonstrate what, in our opinion,
are the best settings to acheive the best
mileage out of the product, the best coating
out of the product and the best adhesion
performance out of the product.
  At Kleiberit’s German headquarters,
the company has a large scale application
centre with industrial-size machinery – a
resounding nod to the company’s ongoing
investment into research and development.
  ‘If you want to put your foil on a full 8 x
4ft sheet of the type you are using, we can
do that here. We will not ask you to cut it
down to A4, so we can show you that the
glue works,’ explains Achim.
  Keen for Kleiberit’s customers to get the
            Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6   Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
24                                                                                                                                              25
most out of its product range       very high abrasion resistance,
                                    and benefit from its team’s         making it ideal for kitchen
                                    exceptional experience in           worktops and other areas of
                                    adhesives, customers can also
                                                                        high sustained useage
                                    visit the application centre with
                                    new materials where Kleiberit’s       This insightful approach
                                    experts will work with them         to business was behind the
                                    to find the perfect solution for    acquisition of Dekora PUR
                                    their manufacturing needs.          in 2014. The hot coating
                                      ‘This is a real benefit           company can now conduct
                                    of Kleiberit as a partner.          full scale production trials and
                                    Customers can come here and
                                    get good support, good service      technology demonstrations at
                                    and a good product,’ says           a moment’s notice, whilst also
                                    Achim.                              producing panels for would-be
                                       ‘We work with major              investors who might want to
                                    machinery companies who             start supplying product ahead
                                    let us participate in their         of the installation of a line of
                                    innovation, so when they bring      their own.
                                    out a new machine, we already
                                    have the glue that works with it.     The company is
                                      ‘An example of this is the hot    manufacturing for several
                                    coating story that we developed     regular kitchen clients in
                                    in conjunction with Barberan:       Germany who want the hot
                                    we had the PUR to provide a         coated product, proving the
                                    perfect bond to melamine and        point that Dekora PUR isn’t
                                    Barberan had the machinery to       just a demonstration facility
                                    provide the benefits of a perfect
                                    optical finish.                     that’s polished meticulously for
                                                                        visitors and opened on demand
                                      ‘That was the idea behind
                                    hot coating: it combines PUR        – it’s a fully fledged production
                                    technology and lacquering           business that’s running two
                                    and the result is a finish with     shifts a day.
                                     Want to find out more? Visit www.kleiberit.com

     Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6                                        Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
26                                                                                                                                                                            27
Visit us at www.kitchen-maker.co.uk - Online Magazine - Issue 6
28
You can also read