NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia

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NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
RECREATIONAL AVIATION AUSTRALIA / OCTOBER 2015 VOL 50 [10]

                                  OCTOBER IS

            NATIONAL
          SAFE T Y MONTH

                INSIDE: FREE
               RA-AUS SAFETY
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JABIRU ADVICE FROM THE USA       3D PRINTERS IN AVIATION             ALL IN A SPIN ABOUT SPINS
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
TECNAM
AUSTRALIA
                                                                                                                                          REGULARS
                                                                                                                                          7
                                                                                                                                          8
                                                                                                                                          11
                                                                                                                                               President’s report
                                                                                                                                               Calendar of events
                                                                                                                                               Letters to the Editor
                                                                                                                                                                                  FEATURE STORIES
                                                                                                                                                                                  14

                                                                                                                                                                                  22
                                                                                                                                                                                         Jabiru in perspective
                                                                                                                                                                                         B RI A N B I G G
                                                                                                                                                                                         Flying with the X Factor
                                                                                                                                          66   Happy Landings                            RO B KNI G H T
                                                                                                                                                                                  26     Open reporting
                                                                                                                                          COLUMNISTS                                   	K AT IE J ENKIN S , N AT I O N A L
                                                                                                                                             Safety Matters                              S A F E T Y M A N AG ER

RELENTLESS INNOVATION
                                                                                                                                          24	
                                                                                                                                             MI C H A EL L INKE &                 28     Lessons from a blowout
                                                                                                                                             K AT IE J ENKIN S                           ROY B EI S SWEN G ER
                                                                                                                                          41 Editor’s Choice                      30     What safety means to me
                                                                                                                                             B RI A N B I G G                            N I C K T H O MP S O N , C O NN A L
                                                                                                                                          47 Learn to fly                                 M A R T IN & JA ME S KI S S EL L
                                                                                                                                             A N T H O N Y S IB A RY              56      Surviving the crash part 2
                                                                                                                                          49 Professor Avius                              B A RN A BY WA INFA N
                                                                                                   Gorgeous weather at AUSFLY.            50 Design Notes
                                                                                                   Photo: Brian Bigg                         DAV E DA NIEL                        FLY-INS
                                                                                                                                          59 Home Builder                         17    Watts Bridge shines
                                                                                                                                             DAV E ED M U ND S                          A L A N B E T T ERID G E
                                                                                                    ON THE COVER                                                                  43    Grafton damp but busy
                                                                                                       Big RA-Aus presence
                                                                                                    53	                                  NEWS                                          KE V IN WIL S O N
           ASTORE                       P92 EAGLET G5                P92 ECHO CLASSIC                  at AUSFLY                          12   New home online
                                                                                                       B RI A N B I G G                   12   The calendar is back               EXTRAS
                                                                                                                                          12   Board election results             37    RA-Aus at a glance
                                                                                                    "One in five of the parked aircraft
                                                                                                                                          12   Avsafety seminar in Ayr            60    Members’ market
                                                                                                    had numbers on the tail"
                                                                                                                                               ST E V E M C GU IRE                64    Where is CAGIT?
                                                                                                                                          13   Drug arrest                        65    Off the shelf
                                                                                                                                          13   New design from Rutan

                                                                                                                                          READER STORIES
   P92 TAIL DRAGGER                            P2008                         P2010
                                                                                                                                          21   Flying taught me this today
                                                                                                                                               ANONYMOUS
                                                                                                                                                                                                      29
                                                                                                                                          32   Someone else’s experience
                                                                                                                                               TO N Y KIN G
                                                                                                                                          38   The devil in the detail
                                                                                                                                               ERIN P OT T ER

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                                                                          2015 VOL   50 [10]
                                                           ALIA / OCTOBER
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                        N A T IO N A L
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                                                                                               RECREATIONAL AVIATION AUSTRALIA / OCTOBER 2015 VOL 50 [10]

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                                                                                                                                                                                           4 / SPORT PILOT                                                 5 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
P RESI DENT’S REP ORT

                                                      Normalisation of deviance
                                                                                                       BY MIC HAEL MONC K

                                         L
                                                  ATELY there’s been a lot of talk about safety. These conversations      extent that lives were lost.
                                                  have carried over to this column, as well as among our staff. Our            The engineers had designed the equipment in such a way that it
                                                  Ops Team, Jill and Neil, mentioned a phenomenon to me the oth-          could withstand the stresses of launch, extended periods in the harsh
                                         er week called ‘Normalisation of Deviance’. I first read about this effect       environment of space and the superhot re-entry. It was only after earlier
                                         some years ago in relation to the culture at NASA, which is where the            shuttles had returned safely that the components were discovered to
                                         phrase originated.                                                               have been compromised. But the engineers could see the faulty com-
                                              On the morning of January 28, 1986 the Challenger space shuttle sat         ponents hadn’t caused problems, so they began to adjust their expecta-
                                         ready for launch at Cape Canaveral. At 11:38 it lifted off from the pad and      tions and revise their requirements. They had designed the component
                                         73 seconds later exploded 16kms above Florida.                                   and, when it was demonstrated that it didn’t matter if the component
                                              By the end of the day one of the world’s most efficient information mar-    deviated from the specification, they accepted the compromised speci-
                                         kets, the New York Stock Exchange, was pointing the finger at Thiokol, the       fication as the new normal.
                                         company which made the solid fuel rocket boosters. Its stock fell 12 per              The problem with the new normal is that it doesn’t take into account
                                         cent in a matter of hours. The belief that Thiokol was at fault was vindicated   all the risk factors originally considered. A brand new O-ring, for example,
                                         some months later when the engineering analysis identified the cause of          could withstand lower temperatures and a degraded O-ring could operate
                                         the explosion to be O-rings supplied by the company. Somehow the stock           perfectly well under normal temperatures. Combine the two situations,
                                         market, with little information or technical knowhow, had immediately iden-      however - degradation and colder temperatures - and they had catastro-
                                         tified the culprits even before the wreckage had been salvaged.                  phe in their future. The new normal is not the same as the regular normal.
                                              Just as interesting were the events which took place before the ac-              At the time of the shuttle crashes we weren’t aware of the dangers as-
                                         cident.                                                                          sociated with the normalisation of deviance. Today we should know better.

                                         Inline_804C
                                              On previous missions, the performance degradation of the O-rings                 We are trained to fly circuits at 1,000ft. Hours and hours at the same
                                         had been identified. It had even been noted the degradation would be             height, so our minds get used to the visual picture and our bodies to the
                                         worse in cold weather. Despite this, no action was taken to repair or re-        actions needed to achieve our goals at that altitude.
䈀愀猀椀挀 吀爀愀椀渀攀爀                            place the affected components. The accident was clearly foreseeable.                  So when we first fly a circuit at 500ft, it seems thrilling. Do it a second
伀渀氀礀 ␀㄀㈀㈀Ⰰ㔀                                   Jumping ahead almost 20 years, NASA faced another tragedy. On               time at 500ft, though, and it seems less thrilling. A third time even less
                                         February 1, 2003, the space shuttle Columbia returned to earth after 16          so. By the time we’ve done it a dozen times 500ft seems normal to our
䄀唀䐀 ⠀攀砀挀氀⸀ 䜀匀吀⤀                          days in orbit. As it re-entered the atmosphere, the shuttle commander            minds and bodies even though it’s really 500ft below the true normal.
                                         pitched the nose up in the usual way, so the heat generated from atmos-               Now drop another 200ft. This is really seat-of-the-pants-stuff and the
                                         pheric friction would concentrate on heat resistant ceramic tiles attached       first time has the blood pumping. The second still thrilling, but less so. And
                                         to the underside of the craft. The procedure was a standard one, but in          so it goes. Before you know it, 300ft feels normal. Along this path we can
                                         this instance there was a key difference.                                        easily find ourselves doing low circuits and feeling there is nothing wrong
                                              When the shuttle had launched two weeks earlier, one of the tiles had       with it. I’ve done it a million times before so why should this time be any
                                         been damaged. As a result, the integrity of the entire heat shield was           different? The problem is that, like the NASA engineers, the new normal
                                         sufficiently compromised that when the intense heat built up, the internal       doesn’t consider all the risks considered the first time.
                                         structure of the left wing was destroyed and the shuttle broke up. As with            When the pioneers decided 1,000ft was a safe height for circuits they
                                         the Challenger disaster, the Columbia’s crew was killed.                         took into account such dangers as power lines, turbulence, the effect of
                                              And like the Challenger, the problems which caused the Columbia dis-        land contours on wind, conflicting slow traffic and the possibility of an
                                         aster were known before the flight even left the ground.                         engine failure. That’s why we fly at 1,000ft. To minimise the risks.
                                              These tragedies occurred because of differing technical issues, but              So next time you think about flying a low circuit or doing a beat up, ask
                                         both were traced to the same human trait – normalisation of deviance.            yourself – have I honestly considered the risks or have I just dismissed
                                              The O-rings were known to be a risk and heat tiles had been damaged         them because I got away with it before and expect to get away with it
                                         on previous flights. Never before though, had anything gone wrong to the         again? You may have just normalised the deviation.

                  漀爀 昀愀挀琀漀爀礀 䄀猀猀攀洀戀氀攀搀

                                                                                                               7 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
CA LEN D AR OF EVEN TS                                                                                             CAL ENDAR OF EVENTS

                                              E. 24 OCTOBER
                                              PORT MACQUARIE FLY-IN
                                              AND FLY & SPY
                                              Hastings District Flying Club will put on a weekend of aviation
                                              fun and fellowship. On Saturday aircrew can participate in
                                              the Fly & Spy fun observation trial which involves teams
                                              answering questions as they fly a set course in the local area
                                              and does not involve difficult navigation. Food and drink will                                                                                                                                  A B
                                              be available throughout the day for those who prefer to just
                                              soak up the local atmosphere. A welcome / presentation                                                                                                                                          H
                                              dinner in the clubhouse Saturday night. For more information,
A. 10 OCTOBER                                 Rod Davison at roddi194@yahoo.com.au, 0419 632 477
RA-AUS 2015 ANNUAL                            or www.hdfc.com.au.                                                                                                                                                                              E
GENERAL MEETING                                                                                                                                                                                                                               D
                                                                                                                                                                            G
The meeting will begin at 2.00pm at                                                                                                                                                                                              F
                                                                                                                                                                                                                             C
the Brothers Club, 130 Takalvan Street,
Bundaberg. Following the AGM, members
can take part in open discussions with the
board and CEO. At 4.00pm discussions will
be held about the draft constitution. For
more information www.raa.asn.au.

B. 12-14 OCTOBER                                                                                                                                                                                              G. 5-6 MARCH 2016
RA-AUS CFI CONFERENCE                                                                                                                                                                                         AEROFEST
                                                                                                                                                                                                              Busselton Aero Club in WA. Big family
Brothers Sports Club, 130 Takalvan St,
                                                                                                                                                                                                              day with everything aviation, skydiving,
Bundaberg, QLD. An important forum for all
                                                                                                                                                                                                              food and drink. Saturday evening BBQ.
CFI’s. Register with admin@raa.asn.au or
                                                                                                                                                                                                              Busselton Regional Airport is the gateway
contact head office for more information.
                                                                                                                                                                                                              to the Margaret River wine region. For more
                                                                                                                                                                                                              information, Ken Manton 0429 967 172 or
                                                                                                                                                                                                              ken.manton@bigpond.com.

                                                                                                                                                            F. 7 NOVEMBER
                                                                                                                                                            TOCUMWAL SHOW AND SHINE
C. 10 OCTOBER                                                                                                                                               Owners of the new Tocumwal Residential
NHILL AIR SHOW                                                                                                                                              Airpark and the Murray Border Flying Club
                                                                                                                                                            will put on lunch for flyers who come visit for
World War 2 aircraft, vintage cars and                                                                                                                      the day. Very informal but fun day. For more
model aircraft will be on display. For more                                                                                                                 information, info@mbfctoc.com.au or Owen
information, www.nhillairshow.com.au.                                                                                                                       Peake 0409 950 085.

D. 23-25 OCTOBER                                                                                                H. 13 MARCH 2016
RATHMINES SPLASHDOWN &                                                                                          CLIFTON FLY-IN
CATALINA FESTIVAL
                                                                                                                This has become an iconic event in the region and is the premier
Guest speakers will address marine                                                                              attraction for all types of aviation in southern Queensland. See
parks, waterways access, and                                                                                    various types, shapes, sizes and models of recreational, ultralight
maintenance and corrosion tips. HARS                                                                            and homebuilt aircraft. Come late pm Saturday for BBQ and
demonstrations. For more information                                                                            drinks. Fly or drive in, see ERSA. On-field camping, bring your swag.
www.seaplanes.org.au and                                                                                        Advise for catering. For more information Trevor Bange 0429 378
www.rathminescatalinafestival.com.                                                                              370, (07) 4695 8541 or trevorbange@bigpond.com.

                                                      8 / SPORT PILOT                                                                                                       9 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
L ETTERS TO THE EDI TOR

                                                                                                                  Stacked_CMYK
                                                                   Do not spoil their dreams by making the         electronic version more user-friendly:
                   AN ISSUU APP                                    possible economically impossible by             1. Improve the resolution – at the present,
                   I’m wondering if you might be able to           mandating a minimum of 20 hours dual                don’t bother zooming in on an aircraft
                   nudge ISSUU to release their windows app        instruction before the first solo. Are we in        to get a better look – the closer you get,
                   in the Australian windows store.                danger of underrating our instructors and           the blurrier the picture.
                                                                   students if we do?
                   Now I’ve got windows 10 on my work                                                              2. D
                                                                                                                       o something about cross-page photos
                   tablet/laptop, I would like to be able to       AUBREY COOTE                                       – with the electronic version, the only
                   take advantage of it to read the magazine,                                                         way you can see the entire two page
                   but it seems the app is only available on
                   the U.S. Store.                                 PISTON GONE                                        photo is to print out both pages – hardly
                                                                                                                      acceptable.
                   Googling ‘ISSUU windows app’ brings up a        The AUF used to have a perpetual trophy         3. M ouse-clicks for enlargement of the
                   link to the Microsoft store, but it throws an   like the CAGIT called Pis’ton Broke. Would          photo (this would cancel out suggestion
                   error on install which seems to be linked       anyone know its whereabouts?                        2 above) but also provide an easy way
                   to not being in the U.S.                        According to the June 2003 edition of               to see more without zooming in.
                   A bit of googling suggested it was a similar    Australian Ultralights magazine, it was at      4. Mouse-clicks for connection
                   case with the Apple app last year. I’ll ask     a private strip at Moonta, SA. Minimum              direct to websites, particularly for
                   them as a user, but I’m thinking you might      distance to claim was 130nm. Wonder                 advertisements.
                   have more luck as a publisher.                  where it is currently?
                                                                                                                   5. Mouse-clicks on photos of aircraft for
                   DAN SCHUBERT                                    C’mon guys and gals. Let’s find it!                 sale for connection to websites for
                   FROM THE ED / We shall ask and let you          ROGER HALL                                          more photos provided by the seller, or
                   know how we go.                                                                                     email details supplied for the request
                                                                                                                       of same.
                                                                   POLISHED PUBLICATION                            The thought has occurred to me that given
                   HOW MANY HOURS?                                 Just put my vote in the mail and will           the printed copy of the magazine has a
                   I write in response to ‘20 hours before         keenly watch the coming period to see           dollar value, perhaps the members should
                   solo’ comments (‘How many hours?’ Sport         the outcome of an exciting reform agenda        have been given the opportunity to vote
                   Pilot July 2015).                               implementation. I am a new member               on the new concept – I for one would have
                                                                   and was pleasantly surprised to find an         voted NO.
                   In October 1945, the end of World War

                                                                                                                  Stacked_804C
                                                                   included sub to a quality magazine. I have
                   II resulted in my demobilisation from the                                                       DAVE TONKS
                                                                   no problem with the digital copy but have
                   Royal Australian Air Force. At the time I       subscribed to the paper copy because I          FROM THE ED / Most of those things are
                   was completing training as a navigator/         read it commuting on the bus. I think it’s a    on the higher quality ISSUU version. Your
                   bombardier as a crew member in a B-24           polished professional publication. If I was     suggestion 5 is a good one. Will pass on
                   Liberator. Subsequently, in 1947 I learned      not of this opinion, I would want the option    to RA-Aus to see if something like that can
                   to fly on an income equivalent in today’s       to not receive the magazine and pay less        be done for Members’ Market.
                   currency of $3 a week against the hire of       because this would be in line with other
                   ADH 82 Tiger Moth of $15.25 an hour.            bodies of which I am a member.
                   In October 1951 I was awarded my                In fact I have requested some to stop
                   commercial licence and flying instructor’s      sending me minutes/newsletters/agendas
                   rating. Thus in October this year I             in the hope it saves money - particularly if
                   celebrate 65 years as an instructor of          the same information is available online or
                   flying.                                         via email.
                   Many of the students I have taught over         CAMERON LANGFORD
                   the years would have tail dragger and full
                   spin recovery endorsements and achieved
                   their first solo with between seven and 10
                   hours of dual instruction. Have instructors
                                                                   MOUSE CLICKS
                   forgotten that each time a student flies an     If members are forced to accept an
                   aircraft accompanied by an instructor, the      electronic copy of Sport Pilot magazine
                   student is paying for that person as well?      without extra cost, it would be nice
                   Those of us who have known the pleasure         to have it done properly. Having just
                   and wonder of flying should appreciate          finished reading the latest edition, the
                   there are others with a similar ambition.       following could be considered to make the

                                                              WRITE IN: EDITOR@SPORTPILOT.NET.AU
                       The state of the organisation is reflected in the Letters to the Editor columns. The more letters – the healthier the organisation.
                          So don’t just sit there – get involved. Your contributions are always welcome, even if no one else agrees with your opinion.

                                                                                                                  Stacked_803C
                                     The Editor makes every effort to run all letters, even if the queue gets long at certain times of the year.
                       (By the way – the Editor reserves the right to edit Letters to the Editor to shorten them to fit the space available, to improve the
                        clarity of the letter or to prevent libel. The opinions and views expressed in the Letters to the Editor are those of the individual
                                   writer and neither RA-Aus or Sport Pilot magazine endorses or supports the views expressed within them).

10 / SPORT PILOT                                                                11 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
IN TH E N EW S                                                                                                                                 I N THE NEWS

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                                                                                                  2015 VOL 47   [7]
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                                                                                                                                                                                                      BY MIC HAEL LINKE C EO                                                      incident drew national media attention.                            As part of the same operation, three other men, all from Hay in
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                                                                                                                                                                                                                                                                             Photos: NSW Police
                                                                                                                                                                                                         BY STE VE MC GUIRE
BOARD ELECTION                                                                                                                                                           THE Jabiru hangar at YAYR was the venue for
RESULTS
                                                                                                                                                                                                                                                                                                                                 NEW DESIGN FROM RUTAN
                                                                                                                                                                         a seminar on CASA’s Avsafety program in Au-
                                                                                                                                                                         gust.
N SW                                                                                                                                                                         It was delivered by CASA safety advisor, Tim
Don Ramsay 284 votes                                                                                                                                                     Penny, to an attentive audience of about 30
                                                                                                                                                                         mostly RA-Aus pilots and students, including                                                                                                      LEGENDARY aircraft designer, Burt Rutan,            According to Rutan, the SkiGull will have
Barry Wrenford 95 votes                                                                                                                                                                                                                                                                                                    has released details of a new airplane he is     an auxiliary lithium-ion electrical propulsion
Informal 4 votes                                                                                                                                                         a number of retired CPLs and GA pilots who
                                                                                                                                                                         have converted to RA-Aus.                                                                                                                         building in his garage.                          system, to provide additional power during
Total number of votes in NSW 383                                                                                                                                                                                                                                                                                               He calls it the SkiGull, a two seat tandem   take-off, for engine-out safety and for dock-
                                                                                                                                                                             Several members of the audience had
SA                                                                                                                                                                       flown in as the ceiling lifted, just in time for                                                                                                  aircraft capable of landing on water, snow       ing and beaching in high winds.
Jim McDowell 85 votes                                                                                                                                                    the 9.30 start.                                                                                                                                   and unimproved surfaces. Rutan recently             A US company called AntennaFILMS is
Barry Windle 112 votes                                                                                                                                                       Tim focussed on four main issues: VFR                                                                                                         unveiled the first images of the aircraft        making a documentary about the develop-
Informal 2 votes                                                                                                                                                         flight into VMC, unauthorised low flying, op-      informally with a CASA representative                                                          at AirVenture in Oshkosh. He said he had         ment of the SkiGull. It’s been raising money
Total number of votes in SA 199                                                                                                                                          erations around uncontrolled aerodromes            about a number of issues, including the ongo-                                                  planned to fly the prototype to the show, but    in Kickstarter to fund the project. For more
                                                                                                                                                                         and maintenance releases, which was of             ing Jabiru issue.                                                                              it wasn’t ready in time.                         information, https://www.kickstarter.com/
Invalid votes 29                                                                                                                                                         more concern to the GA operators. Audience            Smoko was laid on and, after the session,                                                       The aircraft will have foldable wings and    projects/antennafilms/looking-up-way-up-
Total number of all votes 611                                                                                                                                            participation was high and most people ap-         a sausage sizzle was cooked up by hangar                                                       be transportable without a trailer.              the-burt-rutan-story.
                                                                                                                                                                         preciated the opportunity to be able to speak      master, Rupe Kefford.

                                                                                                                                                                                       12 / SPORT PILOT                                                                                                                               13 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
IN TH E N EW S                                                                                                                                         I N THE NEWS

                                                                                                                                                                                                                THE FIRST 22 YEARS OF LYCOMING’S 0-320
                                                                                                                                                                                                                     (Information from the FAA website. List excludes Service Bulletins
                                                                                                                                                                                                                                         and Service Instructions)
                                                                                                                                                                                                           1953 O-320 series introduced.                 1966 Oil filter adapter gasket failure.
                                                                                                                                                                                                           1963 7/16” Diameter exhaust valve             Replace gasket with new part number
                                                                                                                                                                                                           failure- Inspect and, if necessary, replace   within 50 hours.
                                                                                                                                                                                                           exhaust valves. Depending on aircraft         1967 Superior Flow oil filter failures
                                                                                                                                                                                                           usage and time in service, inspection/        resulting in loss of oil and severe engine
                                                                                                                                                                                                           replacement recurs every 300 to 500           damage. Replace with different filter
                                                                                                                                                                                                           hours.                                        elements.
                                                                                                                                                                                                           1964 Engine oil could be drained              1969 Marvel-Schebler carburetor
                                                                                                                                                                                                           overboard as a result of oil seal failure     inspection and cleaning to prevent
                                                                                                                                                                                                           in AC light weight fuel pumps. Pump           possible power loss due to blockage of
                                                                                                                                                                                                           modification required within 25 hours.        carburetor metering passages by thread
                                                                                                                                                                                                           1965 Crankshaft flange cracks, loss of        lubricant or other foreign material.
                                                                                                                                                                                                           propeller. RPM restriction during certain     1973 Piston pin failure – To prevent
                                                                                                                                                                                                           maneuvres (when equipped with certain         piston pin failures resulting from
                                                                                                                                                                                                           Hartzell props on Piper PA-30 aircraft).      grinding cracks which occurred during
                                                                                                                                                                                                           1966 Connecting rod failures- To              manufacture. Affects large range of
                                                                                                                                                                                                           prevent further failures of connecting        Lycoming engines of all sizes.
                                                                                                                                                                                                           rod assemblies, replace specified             1975 Oil pump failures- Inspect, replace
                                                                                                                                                                                                           connecting rod assemblies prior to            and assemble the oil pump drive shaft
                                                                                                                                                                                                           accumulation of 250 hours time in             and drive impeller. Large-scale AD
                                                                                                                                                                                                           service.                                      affecting many Lycoming engines.

                                                                                                                                                                                                                            THE FIRST 22 YEARS OF JABIRU
                                                                                                                                                                                                              (Information from jabiru.net.au and casa.gov.au). Note that in 22 years, only one
                                                                                                                                                                                                               failure has been deemed critical enough to warrant an Airworthiness Directive.
                                                                                                                                                                                                           1993 First Jabiru engine, the 60hp 1600,      piston pin retainer circlips on affected
                                                                                                                                                                                                           approved by Australian CAA.                   engines or on engines rebuilt using

                       JABIRU IN PERSPECTIVE
                                                                                                                                                                                                           2006 Flywheel Attachment- Early 80hp          the Type A circlips. Type A circlips are
                                                                                                                                                                                                           2200 engines used ¼” cap screws to            susceptible to deformation during
                                                                                                                                                                                                           retain the flywheel to the crankshaft.        installation and can ‘migrate’, causing
                                                                                                                                                                                                           Several failures prompted a change to         catastrophic engine damage.
                                                                                                                                                                                                           5/16” cap screws. After a single failure      2012 Valve spring washer adverse wear.
                                                           BY BRIAN BIGG                                                                                                                                   of the larger screws on a 3300, this          Two incidents were reported where
                                                                                                                                                                                                           SB was revised in 2012 to ensure the          a valve jammed in its collar, causing
                                                                                                                                                                                                           regular inspection of flywheel attach         the washer to wear, leading to failure
                                                                                                                                                                                                           hardware. Later engine upgrades include       and engine stoppage. The service

A
        MID all the controversy and argu-             “Most certificated Jabiru aircraft in Aus-         “Over the years when speaking with Aus-        by Lycoming all those years ago. It could even     addition of close-tolerance dowels and        letter details modification to existing
        ments about the CASA restrictions        tralia, including many in flight schools, were      tralians and South Africans unhappy with           be argued Lycoming’s worst issues were             a flywheel reinforcement plate. Failures      normal inspection procedures and
        on Jabiru powered aircraft this year,    built with only single-cylinder CHT/EGT moni-       their Jabiru engines, it has always involved       more severe, with manufacturing flaws lead-        were attributed to fatigue caused by poor     extra precautions for operation in dusty
one small fact keeps getting mentioned but       toring, and sometimes no EGT monitoring at          aircraft with incomplete or non-existent CHT/      ing to connecting rod failures and piston pin      propeller security or uneven pitch setting    conditions.
overlooked.                                      all. This makes it difficult for pilots to detect   EGT monitoring. Jabiru USA recommends              and oil pump flaws affecting many models. A        (causing adverse crankshaft vibrations)       2014 Propeller flange attachment-
   The same engines being operated in the        issues such as uneven EGT spread, exces-            everyone who purchases an engine or fire-          cursory glance over the history of other certif-   and sudden stoppage due to prop strike.       Directs maintainer to correct procedure
US have not had anywhere near the same           sively lean mixtures, cylinder head overheat-       wall-forward kit, to use electronic engine         icated engines reveals similar failure records.    2007 Cowl modifications to J160 aircraft      in the Engine Overhaul Manual for
level of problems – in fact, Jabiru power is     ing during taxi and hard climb, and deto-           monitoring for all cylinders for easier setup          “It makes one really wonder why Jabiru is      (2200 engines) for better engine cooling      propeller flange attachment. Several
considered to be among the safest form of        nation. Lack of EGT instrumentation also            and troubleshooting, as well as monitoring of      being singled out when it is clearly not alone,”   in hot weather conditions.                    cases of flange bolt failure and propeller
propulsion for American light aircraft owners.   makes proper tuning of the Bing carburetor          daily operations.                                  says Katie.                                        2008 Cowl modifications to J230 aircraft      separation have been reported and
How can that be? The engines come out of         impossible.                                             Katie is also keen to put Jabiru’s problems        In the meantime, the limitations remain        (3300 engines) for better engine cooling      attributed to installers not following the
the same factory.                                    “The Jabiru engine was designed to be           into a larger perspective.                         in force, other than the one change made           in hot weather.                               correct installation procedure.
   Katie Bosman Krotje of Jabiru USA,            light-weight and still put out a respectable            “Compared to mainstream certificated           in July.                                           2011 First issue of the Service Bulletin      2014 Abnormal distributor cap wear
the North American distributor, thinks she       amount of horsepower. It was never intended         aircraft engines such as Lycoming and Con-             Previously the requirement was that a          regarding through-bolt failures and           due to use of certain rotors- SB details
knows why.                                       to be a heavy chunk of iron which could take        tinental, Jabiru is a young company. It’s had      pilot-in-command of a Jabiru-powered air-          hardware upgrade, followed shortly            inspection procedure.
   “The vast majority of Jabiru-powered air-     a lot of abuse. Jabiru has published strict         engines in production for just 22 years.           craft could only carry a passenger if he or she    by increase in diameter of production         2014 Cylinder head inspection-
craft in the US use digital engine monitor-      limits for EGT and CHT in different phases of           “If you take a look at the first 22 years of   had signed a waiver not more than 28 days          through-bolts. Another issued in January      Procedures for inspecting condition of
ing for all cylinders,” says Katie. “If there    operation, and our experience has proven the        the engine considered the worlds’ most reli-       before a flight. That was amended to permit        2015, revised the through-bolt and stud       heads and valves to reduce instances
is a problem with cooling baffles or carby       engines to be very reliable when these limits       able, the Lycoming O-320, it might surprise        statements to be signed not more than three        replacement intervals and hardware            of sticking or broken valves. Inspection
tuning, a complete electronic engine moni-       are respected. However, without proper en-          you (See Sidebar).                                 calendar months before the flight. This ap-        upgrades for engines with the smaller         intervals are determined by usage and
tor makes it easy to spot and correct before     gine instrumentation, it’s impossible for a             “The issues which have affected Jabiru         plies even if the passenger is a Pilot Certifi-    through-bolts when used in flight training.   operating conditions of each individual
damage occurs.                                   pilot to know when the limits are exceeded.         are comparable to the failures experienced         cate holder.                                       2012 Replace defective-design Type A          aircraft.

                                                               14 / SPORT PILOT                                                                                                                                       15 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
FL Y-I NS

                             Watts Bridge Shines
                                                             STORY AND PIC T URES
                                                             BY AL AN BE T TERID GE

                                                                                                                                                  Immaculately restored
                                                                                                                                                    Gypsy Moth almost
                                                                                                                                                        stole the show!

O
           RGANISERS of this year’s ‘Gathering of Eagles’ fly-in at Watts
           Bridge airfield near Toogoolwah (Qld) had a few nervous days
           leading up to the event because rain had been forecast; and
nothing spoils a fly-in more than inclement weather.
    But they needn’t have worried beacuse of the weather Gods smiled
favourably and the rain held off – at least until the Saturday afternoon
and had cleared the area by Sunday morning.
    The event is the biggest on the Watts Bridge calendar and, as a result,
many people put in a lot of time and effort to ensure it ran smoothly.                                                   Largest aircraft at the sho
    This year the focus was on the 100th anniversary of Gallipoli and, to                                                                           w was this
                                                                                                                          Grumman Mallard from
this end, many people dressed in military uniforms of both WW I and II.                                                                            Evans Head
    Visitors were met at the gate by a very official looking member of the
Africa Corp ‘Sgt’ Mike Krause, a man who had an uncanny resemblance
to Sgt Schultz of Hogan’s Heroes fame, making sure no one was carrying
any contraband in the form of eskies.
    Sgt Krause threatened to confiscate them but in the end he relented
and let visitors keep them anyway.
    By 8am aircraft started arriving en-masse and the sky came alive to
the sound of recreational and general aviation in all its glory.
    Many aircraft stood out from the crowd but none so more than Bill
Finlen’s immaculately rebuilt Gypsy Moth.                                                                                                        A good looking
    Bill said the rebuild had been a labour of love.                                                                                       Savannah gets ready
    “This aircraft was imported into Australia by a mining company in                                                                        to commit aviation
1929 and was used to help them search for the fabled Lasseter’s reef,”
Bill said.
    “This was the reason they named it ‘Golden Quest’ in respect to its           in about 2010 and started the arduous task of rebuilding it.
duties with the company.”                                                             The end result is a tribute to his skill and dedication in bringing back to
    As history shows, the famed reef of gold was never found but to this          life a part of Australia’s aviation history.
day, people still look for it in the hope of striking it rich.                        “There are only about three Gypsy Moths in Australia (all in South East
    Bill said the aircraft had an accident in the early thirties and, after be-   Qld) and about eight left in the world.
ing rebuilt, was sold to someone in New Zealand. Bill obtained the aircraft           “So this aircraft is quite unique,” he said.

                                                                      17 / S PORT PI LOT
NATIONAL SAFETY MONTH - OCTOBER IS - INSIDE: FREE RA-AUS SAFETY - Recreational Aviation Australia
FLY -IN S                                                                                                                                 FL Y-I NS

                                                                                                                                                                                                Simply impressive
Ross Rossow checks                                                                                                                                                                                      – this Yak-
out his dream machine                                                                                                                                                                            3U-R2000 Reno
– a replica Spitfire                                                                                                                                                                             Racer had heads
                                                                                                                                                                                                 craned skywards
                                                                                                                                                                                                    when it flew in

                                                                                                                                                                                                                                                                              Peter Freeman and
                                                                                                                                                                                                                                                                                his pride and joy a
                                                                                                                                                                                                                                                                              Light Wing GR912S

                                                                                                         Visitors were
                                                                                                         welcomed by Mike
                                                                                                         Krause of the ‘Winds
Bruce Clarke’s replica                                                                                   of War’ Military
Sopwith Camel                                                                                                                                                                                                            Glennis Rossow made the trip up from
                                                                                                         History Group                                                                                                   Stanthorpe for the weekend’s event

                                                                                                                                   The Gathering of Eagles has always had a reputation for attracting     number of Jabiru aircraft flying and then found out how many of those
                                                                                                                                unusual aircraft and this year was no exception.                          had experienced engine problems and how many had, in fact, complet-

                                            FAETA                            ZEPHYR                                                A Grumman Mallard amphibian flew up from Evens Head (NSW) and
                                                                                                                                really made an impressive sight when it arrived overhead.
                                                                                                                                   The sound of its twin radial engines could be heard long before it
                                                                                                                                                                                                          ed all of the AD notices.
                                                                                                                                                                                                              “I have never had an issue with either of my aircraft and I believe it’s
                                                                                                                                                                                                          because I have always made sure everything was up to date,” Frank said.
                                             All Carbon Fibre                Carbon Fibre Fuselage
                                            Factory Built LSA           Composite/Fabric Flying Surfaces                        could be seen and had many people trying to guess what was com-                       “I know in the past there were engine issues and most of these
                                                                                                                                ing! Another spectacular arrival was in the form of a Yak-3U-                            have been well and truly overcome.”
                                                                       Factory Built LSA or Quick Build Kit
                                                                                                                                R2000 Reno Racer, one of the fastest radial engine air-                                        Frank said the idea of getting passengers to sign a

                                                                                                                                                                                              “many
                                                                                                                                craft around. This aircraft (VH-YOV) holds the speed                                           waiver was a pointless exercise.
                                                                                                                                record for a set course of well over 400MPH and to                                                   “My wife and I have flown all over Australia without

                                                                                                                                                                                        people put in a lot
                                                                                                                                see it do a fly past is something many people will                                                so much as a hiccup and now I’m expected to get
                                                                                                                                never forget.                                                                                      her to sign a waiver before she flies with me. How

                                                                                                                                                                                        of time and effort
                                                                                                                                   A very smart looking L200D was in attendance                                                    ridiculous is that?”
                                                                                                                                and had people talking about the unusual cabin                                                         Taking a different viewpoint was Jabiru owner,

                                                                                                                                                                                         to ensure it ran
                                                                                                                                shape and the unmistakable twin tail layout.                                                       Vern Howard.
                                                                                                                                   The aircraft was built by the Czechoslovak Au-                                                     “I think by what CASA has done has brought the

                                                                                                                                                                                            smoothly”
                                                                                                                                tomobile and Aircraft Company in 1965 and first ap-                                              engine issues out into the open and made people
                                                                                                                                peared on the Australian register in 2013.                                                     more aware of what needs to be done,” Vern said.
                                                                                                                                   There were a large number of RA-Aus registered air-                                          “If more people take the time to ensure all ADs are
                                                                                                                                craft in attendance (as usual) and the talk of the field was                              completed, the fewer engine related problems there will be
                            PO Box 30 DENMAN NSW 2328                                                                           clearly the handling of the Jabiru Issue by CASA.                                   and surely that can only be a good thing?” he said.
                         Dexter Burkill — 0428 686 396 (Denman)            STOL Performance with 120kt cruise
                         Sean Griffin — 0499 030 659 (The Oaks)                                                                    While many thought the safety authority had been heavy handed, oth-        Whatever the view taken it is obvious that the issue and CASA’s han-
                          email: atecplanes@bigpond.com                   Powered by the ROTAX 912 range                        ers agreed that some action had been required. Frank Jensen, a Jabiru     dling of it was the talk of the Gathering and will be the talk of the recrea-
                             www.atecplanes.com.au                                                                              owner, said he thought CASA should have taken into consideration the      tional community for some time yet.

                                                    18 / SPORT PILOT                                                                                                                          19 / S PORT PI LOT
FL YI NG TAUGHT M E THI S TODAY
                    Pioneer 200 Hawk - 300 Hawk - 300 Kite - 400

                                                                                                     ‘a delight to fly with nippy performance
                                                                                                     and stylish Italian lines”

                                                                                                                                                                                                       “The engine gave another almighty
                                                                                                     Australian Flying, May - June 2013
                                               ‘Fast, comfortable and economical,
                                               it looks great - and actually flies as
                                               nicely as it looks’
                                               Pilot, November 2011
                                                                                                                                                                                                          backfire and stopped dead”

    Alpine
  Aircraft Sales                                                                 www.alpineaircraft.com.au
                                                                                                                                                                                                                              Hindsight is 20-20
                                                                                                           Michael Pendergast                 Jim Rodgers                        Bob Keen
                                                                                                                  0418 521 534                 0457 054 123                  0429 639 770
                                                                                                    michael@alpineaircraft.com.au    jimrodgers01@gmail.com       smokeysmail@bigpond.com
                                                                                                                                              Western Australia          Northern NSW, Qld, NT
    ASIAPAC June 2013.pdf      1       12/06/13      11:03 PM

                                                                                                                                                                                                                                                                BY ANON Y MOUS

                                                                                                                                                                                                 H
                                                                                                                                                                                                            ERE is a story about my disregard for a problem I did not          to maintain altitude and began slowly descending. I made the calls for
                                                               iEFIS ...the Next Generation                                                                                                                 consider a major issue - until it became one.                      an emergency landing and was relieved by a reply from a local pilot who
                                                               A comprehensive flight, engine & navigation instrument                                                                                          It was a beautiful morning, the type we all love to find our-   was taxying to the runway for take-off.
                                                               designed for Experimental & LSA aircraft utilising a                                                                              selves enjoying at our home airfield. I was looking forward to some local         My engine was still working but only on one cylinder. The precious
                                                               custom developed, pressure sensitive, sunlight readable
                                                               touch screen. iEFIS combines the undeniable advantages                                                                            flying and a couple of circuits. There was no cloud, some wind - about 10     moments passed. Then I could see the airfield, but could I make it there?
                                                               of simplified operation of a touch screen with rich,                                                                              to 12kts straight on the nose for the western runway.                         It still looked possible as long as the engine retained some power. The
                                                               traditional controls which are equally indispensable in                                                                               Everything was looking good and onto the pre-flight inspection I went.    wind was perhaps stronger too, because my groundspeed appeared
                                                               the cockpit environment. The pressure sensitive touch
                                                                                                                                                                                                 Having a mechanical background, I am pretty thorough with all criti-          high. It all meant a straight-in approach and a pretty high speed down-
                                                               screen operates like a tactile button preventing false
                                                               activation when touching the screen in turbulent
                                                                                                                                    The XTreme Mini EFIS                                         cal components such as linkages, hinges, fuel mix etc. The trusty 503         wind landing. I would be more than happy to deal with that as long as I
                                                               conditions. A simple and highly effective solution ...               A 4.3” colour display,                                       engine has been exceptionally reliable and why would this change? On          could make the runway, because I would only get one shot at it. There is a
                                                               in 7", 8.5" & 10.4" displays.                                        multifunction EFIS with                                      previous inspections, I had noticed a small black oil stain developing be-    reasonably steep valley at the western end of the airfield with no landing
                                                               Complete iEFIS system                                                remarkable functionality at a
                                                                                                                                                                                                 tween the front cylinder base and the crankcase. Not an issue I thought,      options, so I would have to decide before then if I was going to make an
                                                               (no servos) approx         $6,000 delivered!                         remarkable price.
                                                                                                                                                                                                 normal for a two stroke. No doubt just the base gasket weeping slightly.      outfield landing. Getting closer and still looking good, I received a slight
  Including all the features of its sibling Odyssey series systems the 'touch & press' screen modular iEFIS                         All Flight and Engine
                                                                                                                                    functions*; Integrated GPS &
                                                                                                                                                                                                 As the engine was coming up to its top end overhaul anyway, I knew I          updraft from the hill on the western end of the valley. It made my deci-
         continues the MGL tradition of leading the industry in features, flexibility & innovation.
                                                                                                                                    encoder; Navigation; Flight path                             would change it then.                                                         sion for me. I was going to get there.
                                   2nd Generation Odyssey                                                                           (GPS based flight path/‘attitude’                                Then I got to the fun bit. Pre-take off checks were good, the engine          I can assure you there is no greater feeling of happiness and relief in
                                                                                                                                                                                                 was warm and traffic was clear so I lined up and rolled into the sky. The     a crippled aircraft than to see the runway and know you have sufficient
                                                                                          $6,000 delivered!
                                                                                                                                    indication); Artificial horizon.*
                                   Complete Odyssey-Voyager G2 systems approx
                                   .                                                                                                                                                             climb out was normal - about 600fpm – I was quickly up to about 2,000ft       height and speed to get there. The landing was long, of course, but un-
                                                                                                                                    Auto pilot* coming soon (free
                                       Extremely powerful, flexible, simple & intuitive operation in huge 10.4” and                 software upgrade); EFIS fits into
                                       8.4”, high quality, high resolution, sunlight readable displays                                                                                           AGL, then powered back and headed off to the mountains in the north           eventful.
                                   .   Every conceivable function: all flight; HITS; VOR, ILS, GLS, GVOR; AOA; all
                                                                                                                                    std 3.5” instrument cut-out!
                                                                                                                                                                                                 west in a slow climb. About 10 minutes into the journey, the engine               When I pulled back throttle on landing, the engine gave another al-
                                       engine; ‘black box’ recording; AH/Compass; GPS (m/map); terrain (2D/3D);                     *Requires additional equipment.                              missed a beat or two and then recovered. So did my heart. A quick look        mighty backfire and stopped dead as if to say that’s all I’ve got. But that
                                       integrated GPS & encoder; radio/transponder, ‘spoken voice’ alerts, integrated
                                       autopilot & much more!                                                                       $1,350 delivered!                                            around for possible landing areas was not encouraging but I did however       was all I needed. Thanks Rotax.
                                                                                                                                                                                                 know of an overgrown disused ag strip probably within gliding range. I            Then came the engine inspection. The minor oil stain I’d noticed had
                Complete range of light,               Delta VHF Antennas                                                                                                                        thought to myself ‘Bugger!’ For years I had planned to drive out to that ag   blown out and now covered the entire engine. When I removed the cylin-
                accurate, multi-function,                       Exclusive Australasian                                                    MGL VHF COM Radio                                      strip to inspect it for just such an emergency landing, but had not done      der head air shroud I found the front cylinder had two broken head studs.
                advanced instruments. Straight               distributer for the highly                                                   New advanced features &                                so. Bugger!                                                                   The front cylinder head was no longer sealing on the cylinder. I’m now
                swap out for standard 2.25” &                                                                                                                                                                                                                                  sure it must have had one stud broken previously which no doubt caused
                                                                   regarded Delta Pop                                                     design - 2.5”, large display,                              My next thoughts were ‘full power and climb’ to try to get back to the
                3.5” instruments with brilliant            Aviation range of VHF and
                one button interface & even                    transponder antennas.
                                                                                                                                          230 grams. FCC approved.                               home airfield. The wind was behind me now and that was good. The en-          the oil leak at the base gasket. The really stupid part on my behalf was to
                more innovative features.                                                                                                 $1,255 delivered                                       gine sounded different but it was still working, that was also good. About    not investigate the issue when I first noticed the seepage. The problem
                                                                                                                                                                                                 three minutes later the engine backfired and lost about 60% power.            would have been quick and easy to find, just by checking the cylinder
                                                                                                                                                                                                     Now my sphincter was pulsating as fast as my heart. My emergency          head nut tension - perhaps a 10 minute job.
website: www.lightflying.com.au                                                                               phone: (02) 6259 2002 or 0419 423 286
                                                                                                                                                                                                 landing training was now going to have to work, because I was not able            I hope my experience will be a lesson for all. It certainly was for me.

                                                                                                                                                                                                                                                                   21 / S PORT PI LOT
A I RC RAFT FEATU RE                                                                                                                          FEATURE STORY

                  Flying with the X factor
                                     ~ THE X-AIR HANUMAN ~
                                                                      BY ROB KNIGHT

A
         S part of a holiday in New Zealand, I                Bill advised 10° of flap and 55kts for best          countryside stretched away, climbing impercepti-
         planned to validate my RA-Aus Pilot             climb. This seemed contrary to aeronautical the-          bly to the central North Island’s volcanic plateau
         Certificate and use it to take my grand-        ory, but he was totally correct as the Pilot Operat-      with the pointy peaks of mounts Ruapehu and
daughter, in recent remission with leukaemia,            ing Handbook later confirmed. Thus configured,            Nauruhoe rising over the nose.
for a flight.                                            the VSI settled at 880ft/m.                                    Climbing, with the aeroplane trimmed, the
    I called RAANZ (the Recreational Aviation As-             Considering the low engine position and the          elevator felt lighter than the ailerons and more
sociation of New Zealand) for advice. At their sug-      lowered flaps, the attitude for the climb was high-       powerful, obviously aided by the slipstream.
gestion I then contacted the Manawatu Microlight         er than I expected, but visibility ahead was still        Comparing the feel of each control, harmony was
Club in Fielding and arranged a validation flight.       quite acceptable. To keep the ball in the middle          quite limited, a trait the Hanuman holds in com-
    A month later, on a typical autumn day for the       required just the lightest touch on the right pedal.      mon with the X-Air-582.
region, I arrived at NZFI.                                    As Bill had already warned, the ailerons were             We levelled off, set 5,000 RPM and trimmed.
    Fielding is located in the North Island and          decidedly firm, but there was no issue with lateral       The level flight over-the-nose visibility was fantas-
lies about 20km east south east of RNZAF base            control. Holding just the tiniest right rudder to bal-    tic, the best I have ever seen in any single-engine
Ohakea. It is surrounded by flat to rolling lush         ance slipstream yaw, we climbed straight ahead            aeroplane. After playing with the attitude for a
green pastureland, diced by long trails of black         until, at 800ft, we turned right to vacate the circuit.   bit, Bill suggested we try some level turns, so I
tar-sealed highways. With a single bitumen run-               The big Lexan doors allowed great lateral vis-       obliged. Turns at 45° bank were a breeze, height
way and parallel grass for gliders, Fielding is          ibility and out to port we could see a few showers        was easily maintained with the speed falling to
home to a wide spectrum of operations and thus,          washing the horizon. Ahead, green New Zealand             around 72kts. Balancing adverse yaw was unde-
periodically, intense circuit activity. Strict operat-
ing procedures are applicable.                                                                                                                                                                                                                             and simultaneously stopping yaw with rudder
    Ready to validate me was the CFI of the                                                                                                                                                                                                                foot, gave an immediate recovery. Adding full
Manawatu Club, Bill Penman. Bill has a moun-                                                                                                                                                                                                               power, the total height lost in the wing drop stall
tain of experience, more than 40 years in air                                                                                                                                                                                                              was less than 150ft.
traffic control, much of it at RNZAF Ohakea and                                                                                                                                                                                                                 The best glide was achieved at 55kts, also
he is currently the chief controller at Palmerston                                                                                                                                                                                                         with the flaps extended 10°. Trimmed to fly
North Tower.                                                                                                                                                                                                                                               hands off with no power, the VSI hovered around
    After applying for RAANZ membership and                                                                                                                                                                                                                the 500ft/m down mark. The book gives a glide
getting from Bill a comprehensive briefing on lo-                                                                                                                                                                                                          ratio of 10 to 1 and this was borne out in prac-
cal airspace and airfield operations, we walked                                                                                                                                                                                                            tice. This lowered flap for best L/D could indicate
out to the club’s dark green X-Air Hanuman.                                                                                                                                                                                                                that the design angle of incidence is set low,
    Like all X-Airs, ZK-MMC was manufactured                                                                                                                                                                                                               which might explain at least in part the excellent
by Raj Hamsa in India, but unlike the earlier X-                                                                                                                                                                                                           cruise speed for the horsepower.
Air-582, this is no open cockpit, minimum aero-                                                                                                                                                                                                                 We carried out an overhead rejoin at 1,500ft
plane. It is much more sophisticated with a fully                                                                                                                                                                                                          AGL and joined crosswind for runway 28. We
enclosed cockpit and more dials on the dash.                                                                                                                                                                                                               waited for a glider to establish itself for the grass
The fuel tank holds 80 L, it runs a Rotax 912 us-                                                                                                                          Top: The X Air Hanuman   manding. Bill had warned me that, while rudder         before being number two for the bitumen. With
ing around 14 L per hour, so it’s flight endurance                                                                                                                         Centre: Fielding Field   input with aileron was certainly necessary, a little   20° of flap we flared nicely over the threshold
is around four hours 45 minutes with an hour’s                                                                                                                             Left: Ashleigh and Pop   went a long way. He was dead right again.              and it rumbled gently onto its mains.
reserve. Therefore at an 85kt cruise one could                                                                                                                                                          Considering our weight the cruise speed was             The second approach was to try a short take-
expect a still air range of around 400nm.                                                                                                                                                           excellent at a consistent 85kts. The ailerons          off. With 10kts of headwind, 20° of flap and full
    After a radio call on 124.1, NZFI's unattended                                                                                                                                                  were even heavier at the higher speed, but the         power before releasing the brakes, we were air-
frequency (CTAF for Australian pilots) we taxied                                                                                                                                                    tail surfaces were slightly lighter, the extra air-    borne in about 50m.
for runway 28. In addition to its wide cockpit, im-                                                                                                                                                 speed not compensating for the lost slipstream.             After sending me out for three solo circuits,
mensely impressive is this aeroplane's visibility,                                                                                                                                                  Hands off, the aeroplane flew quite well. There        Bill signed my logbook. I was now Hanuman type
provided by its low mounted engine and full-sized                                                                                                                                                   was no tendency to diverge. A stick waggle indi-       rated and eligible to operate RAANZ aircraft us-
Lexan doors. The bungeed main gear was firm                                                                                                                                                         cated it was neutrally stable in pitch but lightly     ing my RA-Aus Pilot Certificate for three months.
and the positive nose wheel steering provided a                                                                                                                                                     spirally unstable, which is as it was designed.        If my New Zealand stay exceeded that I would
good turning circle.                                                                                                                                                                                    Stalling was straightforward. Basic stalls were    need to pass RAANZ Air Law, take a pilot test and
    After the run-up, DVAs, obligatory radio call                                                                                                                                                   just a squashing mash with immediate reversion         become certified under RAANZ requirements.
and a good lookout, I taxied onto the 28 cen-                                                                                                                                                       to controlled flight on relaxing back pressure to           So I got to take my granddaughter for a flight
treline. I straightened the nose wheel, applied                                                                                                                                                     decrease the angle of attack. Stalls at varying        and for that I am deeply grateful to Bill Penman
throttle and it leapt forward. Before I even got to                                                                                                                                                 flap positions were similar, except the downward       for his kindness, generosity and time. I must also
full power, Bill was quietly suggesting I raise the                                                                                                                                                 nose pitching at the point of a stall was a little     thank the Manawatu Microlight Club for its hospi-
nose to fly it off. We took around 70m of ground                                                                                                                                                    more definite with each increase in flap exten-        tality and the cups of tea we drank. I would heart-
roll to get airborne with 10kts of headwind and                                                                                                                                                     sion. However, with full flap and 4,000 RPM,           ily recommend this organisation to any pilot wish-
that was with three-quarter tanks and two not-                                                                                                                                                      the stall was quite sharp with a definite torque       ing to validate in their RA-Aus Pilot Certificate in
so-small men on board.                                                                                                                                                                              induced left-wing drop. Uninstalling with the stick    New Zealand.

                                                                         22 / SPORT PILOT                                                                                                                          23 / S PORT PI LOT
S A F ETY F EA TUR E : S A F E T Y MA T T E R S

Clear Mind, Clear Prop
BY MIC HAEL LINKE C EO & K ATIE JENKINS SAFE T Y, RI SK AND C OMPLI ANC E M AN AG E R

O
          CTOBER has become                                                                                      and non-fatal accidents. These         Aus. We want to help CASA to improve safety by encouraging our
          ‘National Safety Month’                                                                                include introducing type training      pilots to accept their responsibilities via education on the develop-
          in RA-Aus. The new                                                                                     requirements to address the ex-        ment and implementation of a Safety Management System.
initiative is designed to raise                                                                                  panding variety of aircraft models
awareness within the member-                                                                                     in the recreational sector, a focus    NATIONAL SAFETY MONTH
ship of the importance of Hu-                                                                                    on increased Human Factor train-       The focus of National Safety Month is aligned with the CASA Human
man Factors.                                                                                                     ing and assessment for both stu-       Factor initiatives released in July 2015. By identifying safety related
    We want to re-open dialogue                                                                                  dents and biennial pilot assess-       trends and risk factors, RA-Aus is working solidly towards develop-
and re-focus members on the                                                                                      ment and ongoing redevelopment         ing safety communication and education material for its member-
need to consider Human Fac-                                                                                      of Human Factors training.             ship. Over the past five years, there have been 46 fatal accidents
tors when flying and in decision                                                                                                                        in RA-Aus aircraft. Our investigations and analysis have determined
making. We want National Safety                                                                                  MODERNISATION                          39 (84%) of these were attributed directly to human factors and/or
Month to help reduce Human Fac-                                                                                  RA-Aus has invested over               poor pilot decision making. So the question has been how can RA-
tor related incidents and the num-                                                                               $250,000 to upgrade and mod-           Aus prevent these accidents from recurring?
ber of fatalities which happen                                                                                   ernise its information technology
every year.                                                                                                      systems and databases. Benefits        MORE RULES?
    RA-Aus is focused on creating                                                                                resulting from these upgrades          We could lay down more rules and require a load more training in
a positive culture shift to improv-                                                                              include improved record keep-          human factors and decision making. But these measures would
ing Human Factors and we will                                                                                    ing, communication and analysis        be met with resentment and probably not achieve their purpose.
be providing refresher education                                                                                 of defect, incident and accident       Mandating more training for 9,500 flying members, in an effort to
for all members. We also want to                                                                                 reports. Through a customer re-        change the behaviour of a few, is not effective. Ultimately RA-Aus
improve the reputation of sports                                                                                 lationship management module,          can only do so much. The responsibility, as it has always been, rests
aviation within the wider aviation                                                                               safety outcomes can be commu-          with the pilot.
industry by creating a better and                                                                                nicated to the membership as a
safer image.                                                                                                     whole and/or can be targeted to        CULTURE SHIFT
    After several fatal acci-                                                                                    those most at risk. A new website      We need to think about the responsibility on all pilots who see or
dents in the first six months
                                          "Mandating more trainin                                                       where members can log into      hear about others taking risks yet say nothing. A cultural change
of 2015 we undertook a high
                                                                    g for                                               their own secure portal to      is required. A change in behaviour, with mates looking out for each

                                          9,500 flying members, in
level analysis of all fatal ac-                                                                                         carry out routine tasks such    other, with pilots feeling confident enough to discuss their mistakes

                                                                       an
cidents in the past five years.                                                                                        as membership renewal,           openly so the lessons they learn from their mistakes can be passed
We identified that most of
                                         effort to chang e the beh
                                                                                                                       aircraft registration renewal    on to others. Hangar talk is highly effective communication. How we
them were Human Factor re-
                                                                   aviour
                                                                                                                       and to lodge incident reports    achieve cultural change is the tough question, but with a number of
lated. Our analysis revealed                                                                                          will mean increased interac-      planned strategies we believe, over time, we will see change.
there was an urgent need
for immediate awareness in                  of a few, is not effective                                                tion with RA-Aus and will be
                                                                                                                      another opportunity to en-
                                                                                                                                                            Through the recent round of CASA Safety Promotion funding, RA-
                                                                                                                                                        Aus has been granted $10,000 to contribute to this initiative. Some
this area.                                                                                                            gage them with safety sensi-      of this funding has been used for:
    The article, ‘5 years, 40 deaths – It’s time to                                                                  tive information.                      High Vis Vests – These have been distributed to all RA-Aus flying
talk’ (Sport Pilot, Pilot Talk, July 2015) gave an insight into these ac-                                                                               schools. They carry the slogan ‘Clear Mind, Clear Prop’ to ensure
cidents and the requirement for a more focused discussion on the            TECHNICAL MANUAL                                                            pilots focus on clearing their mind of distractions before they fly.
contributing factors in fatal accidents. In addition RA-Aus has com-        A complete draft of Issue 4 of the RA-Aus Technical Manual was com-             Safety Initiative Booklet – Included with this edition of Sport Pi-
pleted several proactive things with a view to reducing the incidence       pleted in June and is currently undergoing an internal document re-         lot magazine is a booklet containing stories and information aimed
of fatal accidents.                                                         view process. The complete manual will be available to CASA later this      at reducing accidents. Some of the subjects range from Low Fly-
                                                                            month for acceptance. Issue 4 has been re-written from the ground           ing, Fuel Management and Aeronautical Decision Making. We hope
WHAT IS RA-AUS DOING?                                                       up and members will benefit from an easy to read, well laid out and         members will use this resource and carry it as a guide in their flight
OPERATIONS                                                                  understandable document. Safety initiatives incorporated in Issue 4
                                                                            include staged inspections for amateur built aircraft and the issuance
                                                                                                                                                        bag to help with pre-flight planning and the safe conduct of flights.
                                                                                                                                                            Hangar Talk – Another key initiative will involve bringing mem-
Education and pilot proficiency programs are being researched in an
                                                                            of a Permit To Fly to carry out flight-testing, by the Technical Manager.   bers together for a hangar talk session with their local CFI. RA-Aus
effort to address pilot skills and decision making. This includes ongo-
ing communications with education and training co-ordinators in the                                                                                     has distributed small gifts for CFIs to hand out at these events to
FAA and the EAA. Preliminary communications have been positive.             SMS EXECUTIVE TRAINING                                                      encourage people to attend. It will also provide them a pre-pack-
These programs will be shared openly in the interests of improving          RA-Aus’ Executive have each completed a five day Aviation Safety            aged presentation to deliver. These will cover areas of safety high-
safety.                                                                     Management course. This involved formal training on Safety Manage-          lighted as key concerns within the organisation. We will be asking all
   Our new training Co-ordinator will begin development programs fo-        ment Systems, accident investigation and auditing. The objective is to      CFIs if they can host hangar talks in their local area over the next 12
cussed in four key areas – Pilot Proficiency Training, L1 and L2 main-      ensure managers and key staff are upskilled, to improve consistency         months. Keep an eye out in our electronic newsletters for a hangar
tenance training and Safety Management training.                            in accident investigation and auditing and to standardise the organi-       talk in your local area.
   RA-Aus has introduced a number of initiatives to address deficien-       sation’s approach to challenges, in accordance with best practice.              At RA-Aus, your safety is our priority.
cies already identified in piloting skills and decision making in fatal        We anticipate it will also provide CASA and the membership with              For the month of October we will continue the discussion about
                                                                            ongoing safety assurance and confidence in the management of RA-            Human Factors in recreational aviation.

                                                                 24 / SPORT PILOT
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