Solutions for the food industry - Ceratizit
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2019 EN
Solutions for the
food industry
CERATIZIT is a high-tech engineering
groupspecialised in tooling and hard
material technologies.
2 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Dr Michael Dröschel, Product Manager As we manage the entire process chain, we can always guarantee top quality and smooth collaboration. www.ceratizit.com
HARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 3
Hard materials for maximum
efficiency
If you work in the food industry or develop As every single product is exactly tailored to the
machines and systems for this sector, Hard application and machine, it is in principle
Material Solutions by CERATIZIT is your possible for any needs in the food industry
partner of choice for tailor-made carbide to be met. Our products have already
solutions. Our portfolio offers a premium convinced customers in numerous application
solution for every application, usually made of areas, for example cocoa beaters, paddles,
cemented carbide, the leading material when nozzles, crushing machine components and
your focus is on wear resistance, toughness milling segments for brewer’s grains, kneaders
and long tool life. for extruders (screw and polygon elements),
water-jet nozzles for the cutting of food and
Our carbide grades are certified to be entirely plungers for high-pressure pasteurisation – all
non-hazardous for use with food: this has methods of direct food processing.
been confirmed by the American Food and
Drug Administration (FDA), a worldwide In some other applications composite parts
acknowledged authority monitoring food and consisting of carbide and steel are
other products. FDA-certified grades represent preferable. Also possible are ceramic
a clear advantage for your production as you solutions. These are often used when high
enjoy safety at all times. Although they contain temperatures are important for your production
nickel and cobalt, the ablation rates of these or when chemical resistance is required.
materials are negligible thanks to the
metallurgical properties of cemented carbide. Whichever hard material is the right one for you,
Hygienic food combined with a customer- your CERATIZIT contact will give you intensive
specific carbide solution – that is how it advice regarding the material at any time.
should be, and that is what you get from Hard Just describe your situation, and we will help
Material Solutions by CERATIZIT. you find the best solution for your application. In
fact, an individual solution comes about well
before your component is made.
www.ceratizit.com
4 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT
Advantages
and benefits
Advantages Benefits
Strong arguments
Many grades are FDA-certified and therefore Safety for your production – safety for consumers
non-hazardous when used in combination with thanks to effective health protection.
food.
Metallurgic premium quality: consistently Best possible solution for stable production
high-quality performance of all grades, maximum processes, maximum tool life.
hardness, highest possible toughness.
Best tool life (compared to solutions without Profitable and economical: less tool changing,
cemented carbide). reduced downtimes, increased productivity.
Corrosion-resistant carbide grades Aggressive solvents can be used for material
cleaning without any problem (as with stainless
steel).
Depending on the application we recommend Always the best choice.
and offer carbide, carbide composite or
ceramic solutions.
Thanks to CERATIZIT you can manage the Market-leading product quality precisely
entire process chain from the raw material to adapted to your needs, maximum process
the blank. reliability and holistic know-how.
DIN EN ISO 9001:2000 certified product and Faultless manufacturing.
process quality.
Technical advice on site: sales representatives A contact person for every challenge and
and product managers with technical expertise innovation; consultation you can trust.
in the sector, application-related fulfilment of
your requests.
More than 70 company sites worldwide There is always a contact person nearby.
You can choose between a one-off order or Flexible partnership relations – also with regard to
an annual framework agreement, in the latter delivery time, maximum process efficiency.
case we guarantee stock availability to a set
level.
www.ceratizit.com
HARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 5
Products and application fields
Based on the application and material quantities are welcome: from a single unit up
requirements, we offer you parts in solid to large quantities. You can always count on
carbide, carbide-steel composite parts or consistently high premium quality. In fact,
ceramic (silicon nitride). We are happy to only CERATIZIT manages the entire process
help you with advice on which material is chain from the raw material to the finished
most suitable. product. Your benefits: full control of the
material, perfect product properties, maximum
In the end your product will exactly match your process reliability. Discover new possibilities for
needs. Whether you need blanks, semi- maximum economy with Hard Material
finished or ready-to-use products ground Solutions by CERATIZIT.
to a tolerance of a few micron – everything is
possible, the decision is up to you. All kinds of
www.ceratizit.com
6 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT
Maximum possibilities
Here is a selection of various practical Furthermore we offer rotor pins for milling and
solutions which you can use as a reference. shredding. These pins are mainly responsible
Obviously this is only a part of the entire range: for reducing cocoa beans to the desired granular
together with our business partners we are size, while rotor and stator pins guarantee
always developing new products and optimal mixing.
applications. Just contact us and we will help
you find the best possible solution for your Numerous types are available, varying not
challenge! only in design (which is always worked out in
keeping with the customer’s specifications) but
Good with cocoa also in terms of the mounting method. This
For cocoa processing you can order various depends largely on the function of the pins.
cocoa crusher blades so that your milling Some have a classic screw fit, others are
processes work flawlessly. mounted using a press fit necessary in some
cases to ensure stability and a tight seal (so
Large cocoa crushers are used in cocoa as to separate the cooling medium and cocoa
shelling machines. When the shell is broken, mass).
the kernel is released and can be separated
from the shell fragments by means of a sieving Typical rotor pins are:
system. Hard Material Solutions by CERATIZIT Solid carbide pin with stop
offers all sizes and weights to meet your needs, Solid carbide pin with thread
and even close tolerances can be reliably Carbide pin with brazed stop made of steel
observed. Enormous forces released during the Carbide pin with brazed threaded bush
processes are no problem for CERATIZIT made of steel
crushers which are positioned with perfect
precision. This avoids undesirable imbalances
ensuring flawless processes as well as best
production results.
www.ceratizit.com
HARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 7
Powerful coffee processing
Our carbide solutions are also suitable for use instant coffee (for instance, for spray drying and
in coffee production: we supply coffee milling agglomeration).
disks for industrial espresso machines, as well
as nozzles and chambers for the production of
Milestones in milk production
Where milk is homogenised, carbide and We can also supply steel bodies plated with
steel-carbide-composite components are never carbide and homogenising pins. And our spray
far away. nozzles are used by manufacturers of milk
powder.
www.ceratizit.com
8 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Mixing of jam Leading the butchery equipment market When cutting or skinning meat, thin carbide Meat mincing calls for different, often complex blades are used – for instance in circular saws components. These can of course be or as perforated dies in meat grinders; carbide customised to requirements. guiderails for band saws used to divide large pieces also fall in this category. www.ceratizit.com
HARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 9
Flexible packaging solutions
In addition to direct food processing, we also Z-shaped bars or tool blanks for metal
offer solutions for the production of packaging. forming to produce drinks cans or food tins
For every processing step we can supply the Knives for dividing crisps packets and other
right tool blank, e.g.: articles
www.ceratizit.com
10 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT
Other products
When we consider food as a whole, we also Companies producing individual decanters to
need to take pet food into account. For instance, separate solid materials or to clarify liquids
producers of dog food need food mixers. can find components which are just as unique
These are part of the standard range from Hard as their end products. Typical application fields
Material Solutions by CERATIZIT. are the processing of fruit and vegetables for
juice, extraction of oils and fat and the filtering
We can also supply pressure rings for high- of wine and beer.
pressure processing (HPP). For
manufacturers of pasta or pellets for animal Our carbide experts are also always creating
food we provide perforated dies with high- application-related milling segments for
precision blades. brewer’s grains or kneaders used in
extruders (screws and polygon elements).
www.ceratizit.comHARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 11
Exceptional range
Our grade range offers specific solutions for all one brand: Hard Material Solutions by
kinds of applications. These combine long tool CERATIZIT.
life with economy. The FDA certification of
numerous grades is your guarantee of food All grades listed here are approved by the FDA
safety – a special quality seal offered by just as non-hazardous when used with food.
CERATIZIT grades certified harmless by the FDA
Trans-
verse Fracture
Grain size Hard- rupture tough-
Grade FCN Compo- Binder Classifi- ness Density strength ness
name number sition (in %) cation [µm] HV10 HV30 HRA [g/cm³] [MPa] [MPa*m1/2]
ph >2 CTF00Q 578 - 585 WC - (TiTaNb)C12 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Ceramic: the material of choice for high temperatures In some cases ceramic is the ideal choice. Of course our silicon nitride grades are also CERATIZIT has been working with the manufac- approved by the FDA. turing technology of this hard material for over 25 years, and uses an ultra-modern machine For food technology, we manufacture the park for production. following ceramic products amongst others: You can order blanks as well as finish-ground Extruder screws components for applications where factors like Dies very low density, chemical resistance and Indexable knives low thermal conductivity are crucial. Very Mixers high demands in relation to specific strengths Pumps and corrosion resistance are also easy to meet, Valves while the resistance to thermal shock is excellent. As ceramic is not electroconductive, it is an ideal insulator. www.ceratizit.com
HARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 13
Supreme quality always
As global leaders with over 95 years of Optimised production processes reduce
experience in carbide production, we bring process costs, and ensure the highest
together the entire process expertise and quality and environmental compatibility of
manufacturing skills of the CERATIZIT Group our products.
under one roof. Independently checked and certified
products.
Highly skilled and trained specialists in a
great variety of fields We guarantee maximum quality and assured
We are on top of things for every step of the process repeatability by managing the entire
production process. process chain in-house:
Our modern machine park is constantly
being expanded and updated.
Powder preparation Forming / pressing Sintering
and mixing
Finishing Dispatch Recycling
www.ceratizit.com14 FOOD INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT
Hard Material Solutions
by CERATIZIT
Wear protection for all applications
and industries
Individual carbide Tools for metal forming High-performance
solutions for your components for tool
application construction
Extract from our
product portfolio
Specialist for Solutions for Solutions for
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www.ceratizit.comHARD MATERIAL SOLUTIONS BY CERATIZIT FOOD INDUSTRY 2019 15
The CERATIZIT Group
For over 95 years, CERATIZIT has been a The CERATIZIT Group is the global market
pioneer developing exceptional hard material leader in several wear part application areas,
products for cutting tools and wear protection. and successfully develops new types of cemented
carbide, cermet and ceramic grades which are
The privately owned company, based in Mamer, used for instance in the wood, metal and stone
Luxembourg, develops and manufactures highly working industries.
specialised carbide cutting tools, inserts and
rods made of hard materials as well as wear
parts.
Facts and figures
1 headquarters 34 > 70
Mamer, Luxembourg production sites sales subsidiaries
> 9,000 > 100,000 > 1,000
employees different products patents and
utility models
> 200 > 10 30 %
employees in R&D innovation awards of products developed
in the last 5 years
www.ceratizit.comHeadquarters
CERATIZIT S.A.
LU-8232 Mamer
T. +352 31 20 85-1
E. info@ceratizit.com
www.ceratizit.com Japan
CERATIZIT Japan Co., Ltd.
JP-3-13-9, Mizuho, Suruga-ku
Sales Great Britain T. +81 54 268 1060
CERATIZIT Office UK E. info.japan@ceratizit.com
Austria UK-Sheffield S9 1XU
CERATIZIT Austria GmbH Toll Free 0800 048 4877 / 4878 Mexico
AT-6600 Reutte T. +44 1925 261 161 CERATIZIT México, S.A. de C.V.
T. +43 5672 200-0 E. info.uk@ceratizit.com MX-76040 Querétaro, QRO
E. info.austria@ceratizit.com T. +52 442 225 9173
Hungary E. info.mexico@ceratizit.com
Brazil CERATIZIT Office Hungary
CERATIZIT América Latina Ltda. HU-1138 Budapest Netherlands
BR-Campinas, São Paulo 13069-310 / T. +36 1 437 0930 CERATIZIT Nederland B.V.
Brazil E. info.hungary@ceratizit.com NL-4707 AT Roosendaal
T. +55 19 3115 9500 T. +31 165 55 08 00
E. info.americalatina@ceratizit.com India E. info.nederland@ceratizit.com
CERATIZIT India Pvt. Ltd.
Bulgaria IN-Bengaluru 560099 Poland
CERATIZIT Bulgaria AG T. +91 80 4043 1262 CERATIZIT Office Poland
BG-5301 Gabrovo E. ctindia.south@ceratizit.com PL-30-443 Kraków
T. +359 66 812 206 T. +48 12 252 8591
E. info.bulgaria@ceratizit.com CERATIZIT India Pvt. Ltd. E. info.polska@ceratizit.com
IN-Chennai 600037
China T. +91 44 4269 4350 Spain / Portugal
CB-CERATIZIT Xiamen E. ctindia.south@ceratizit.com CERATIZIT Ibérica S.L.
CN-361022 Xiamen ES-28660 Boadilla del Monte (Madrid)
T. +86 592 666 1000 CERATIZIT India Pvt. Ltd. T. +34 91 351 0609
We reserve the right to make technical changes for improvement of the product.
E. sales@cbceratizit.com IN-Coimbatore 641009 E. info.iberica@ceratizit.com
T. +91 4224 273 373
Czech Republic /Slovak Republic E. ctindia.south@ceratizit.com Switzerland
CERATIZIT Office Czech Republic CERATIZIT Schweiz AG
CZ-594 01 Velké Meziříčí CERATIZIT India Pvt. Ltd. CH-Orpund 2552
T. +420 566 520 341 IN-Gurgaon 122002 T. +41 32 344 93 93
E. info.czechrepublic@ceratizit.com T. +91 124 4018 481
E. ctindia.north@ceratizit.com Taiwan
France/Luxembourg/Belgium CB-CERATIZIT Tamsui
CERATIZIT Luxembourg S.à r.l. CERATIZIT India Pvt. Ltd. TW-25152-Tamsui
LU-8232 Mamer IN-Pune 411018 T. +886 2 2622 1668
T. +352 31 20 85-1 T. +91 20 6529 0628
E. info@ceratizit.com E. ctindia.west@ceratizit.com Turkey
CERATIZIT Turkey
Germany Indonesia TR-34870 Kartal, İstanbul
CERATIZIT Empfingen GmbH CB-CERATIZIT Indonesia T. +90 216 353 66 43
DE-72186 Empfingen ID-17530 Bekasi E. info.turkey@ceratizit.com
T. +49 7485 99802 0 T. +62-21-2961-2351
E. info.empfingen@ceratizit.com USA / Canada
Italy CERATIZIT USA, Inc.
CERATIZIT Hitzacker GmbH CERATIZIT Como S.p.A US-Warren, MI 48089-1833
DE-29456 Hitzacker IT-22040 Alserio (CO) Toll free +1-800-783-2280
T. +49 5862 969 100 T. +39 031 6349 211 T. +1-586-759-2280
E. info.hitzacker@ceratizit.com E. info.como@ceratizit.com E. info.usa@ceratizit.com
MA-PRO-0753-EN-09/18
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