The ultimate all-in-one mounter - High speed + versatility Fast Smart Modular Mounter
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Fast Smart Modular Mounter The ultimate all-in-one mounter High speed + versatility
With maximum speed up to 42,000CPH (Optimum) and 29,000CPH (IPC9850), the RS-1XL is designed for maximum throughput.
The RS-1XL supports components from 0201 metric (008004") up to 74mm square and 50mm x 150mm rectangular parts for
maximum flexibility.
Newly developed "Takumi Head" with changing recognition
sensor height
"Takumi head" that automatically optimizes it's height between 6 different positions based on component height.
Tact time is optimized by keeping the head as close to the PCB as possible for the components placed.
【Variable height of the laser sensor in accordance
with the component height】
ex：component height 20mm
New Dynamic Height 8 nozzle
placement head automatically adjusts
height to optimize placement speed.
ex：component height 6mm
This head adjusts automatically based
on the components to be placed from
1mm to 25mm in 6 different positions
(1・3・6・12・20・25mm).
2 Wide component range 0201 (metric) components supported
RS-1 supports components from 0201*¹ (metric) up to 74mm square or 50×150 retangular parts. Component height
up to 25mm. *1 Please contact for details.
3 New vision recognition technology
- Component polarity is detected and corrected automatically by the upward looking
centering camera (VCS).
- Upside down components: Special algorithms can detect components that are upside
down and reject them.
- Small component handling: Components down to 0201 (metric) are supported with the
10mm field of view camera option.
360-degree component recognition image
4 Auto tape advance function
The auto tape advance funciton reduces setup time by using the fiducial camera to advance
new tapes to the first full pocket. Available for 8mm tape and components from 0402 (metric)
to 3216.
Index to first full pocket
5 Class leading speed, up to 42,000 cph
Maximum speed of up to 42,000 cph*. This is made possible by a
revolutionary head design that reduces the travel time and distance
for every placement. *Optimum
6 High-precision placement of diffusion lenses
JUKI laser technology realizes highly accurate placement of diffusion lens by recognizing the main orientation.
Independent control of head units Z axis achieves precise placement of large diffusion lens, avoiding
interference from other nozzles.
Centering method Determination Diffusion lens
of orientation
LED chip Adhesive
Orientation determination by laser recognition Diffusion lens placement
7 Line Balancer: Optimum line balance and highest throughput
Changing the RS-1 functionality does not require head replacement. The revolutionary design adapts to the production
requirements automatically. It can be used in-line with high speed chip placement machines to improve overall line
productivity or to make the line more flexible for complex PCBs with a high number of large components.
Specification
RS-1XL
Board size 50×50 ㎜〜 650×560 ㎜
Component height 25 ㎜
Component size 0201 (0.250×0.125 ㎜ )* ¹ 〜□74 ㎜ /150×50 ㎜
Laser recognition 42,000CPH
Placement speed
IPC9850 29,000CPH
Placement accuracy ±35μｍ (Cpk≧1)
Feeder inputs Max. 112*²
Power supply AC200 〜 415V*³ .3-phases
Apparent power 22 kVA
Operating air pressure 0.5±0.05 Mpa
Air consumption 200L / min
Machine dimensions (W×D×H)*4 2,109×2,000×1,440 ㎜
Mass (approximately) 1,850 kg
*1 For metric 0201 compliance please contact us.
*2 Using RF (RF08AS) feeders.
*3 A transformer unit (option) is necessary except AC 200 V.
*4 D dimension does not include the front operation monitor. H dimension does not include signal tower.
Options
Recognitions system 10 / 27/ 54 mm view camera
Operating System Rear-side operation unit / keyboard (front only)
Inspection function Coplanarity sensor / Component Verification System (CVS)
Conveyor Conveyor extention / Support pin / Support sponge
Electrical protection CE compatible specification / Ground-fault interrupter
Force Control Force control unit / Force control nozzle
Software JaNets / IFS-NX / Flexline CAD
Feeder Trolley (RF feeder only / RF-EF dual servo*5) / Electric tape feeder (RF/EF*5) /
Component handling EF feeder adapter*7 / Electric stick feeder*5 (Type-N / Type-W) / Matrix tray server TR8SR , TR5SNX , TR5DNX /
and feeders Matrix tray changer TR6DXLX / Dual tray server TR1RB / Tray Holder / IC collection belt /
Tape reel mounting base (for RF/ for EF) / Splicing jig / Electric Trolley Power Station PW02*6
Nozzle (for RS-1) / Big foot / Offset placement after solder screen-printing Solder lighting/
Others
Non stop operation / Vacuum Pump
*5 When EF feeders adapt the an attachment of EF feeder, the EF feeder can use on RF/EF feeder trolley and fixed bank (rear side). Please inquire details.
*6 Separate connection cables for each model are required.
The RV-2-3DH is an eco-friendly product which complies with
JUKI ECO PRODUCTS JUKI ECO PRODUCTS standards for protecting the environment.
● The machine complies with the “JUKI Group Green Procurement
Guidelines” on the use of hazardous substances, which is stricter
than other restrictions, such as those of the RoHS Directive.
For details of JUKI ECO PRODUCTS, refer to: http://www.JUKI.co.jp/eco_e/index.html
*The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury,cadmium,
PBB and PBDE) in electrical and electronic equipment. The JUKI Green Procurement Guideline is the voluntarily established
criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.
Juki Americas Headquarters California Office
5151 McCrimmon Parkway, Suite 200 412 Kato Terrace
Morrisville, NC 27560 Fremont, CA 94539
Phone: 919-460-0111 Phone: 510-249-6700
Fax: 919-469-0480 Fax: 510-249-6710 www.jukiamericas.com
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