The ultimate digitalized flexo press - MASTER M5 - BOBST
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At a glance ˍAdvancing Built for full digitalization of the production workflow, the MASTER M5 is the ultimate press for converters MASTER M5 > At a glance flexibility willing to automate their production line, with > Packaging market systems and solutions that reduce downtime and > Benefits and features waste. Configurable with print cylinders or sleeves, > 1–3 the machine is ready to be equipped with oneECG > 4–5 technology, delivering repeatable consistency run after > Specifications > Measurements run irrespective of the application run length, > Technical and minimizing ink consumption and stock. information > Accessories > 1–4 > 5–7 > Related products > DigiFlexo Automation > Inking and color control technologies > F ixed configuration variant - MASTER M5X > Competence Center > oneECG > Services > General services > Connected Services Outstanding productivity oneECG ready REQUEST CONSULTING Precision and quality consistency Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves More uptime, the right to make top efficiency modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 2/19
Packaging market – Labels & flexible materials ˍCreating value MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 Safety Color control and brand image > 4–5 BOBST innovations Food safety and brand protection are Color consistency and control across all > Specifications are driven by customer major requirements. Anti-counterfeiting substrates needs to be guaranteed for > Measurements and brand owner needs. and traceability are required across the brands to look good across the globe. > Technical information entire supply chain. > READ MORE > Accessories Sustainability > 1–4 Customization, versioning, Packaging production needs to reduce > 5–7 personalization its environmental carbon footprint – > Related products Packaging needs to reach all segments less waste across the entire supply chain. of society taking almost any shape and New and thinner substrates. Recycling > DigiFlexo Automation size across multiple job lengths across and re-use are the new rules. > Inking and color control technologies the globe. > F ixed configuration Faster time-to-market variant - MASTER M5X A growing number of products need to > Competence Center reach consumers faster. Product lifetime > oneECG is shorter. From product design to the > Services consumer experience, the supply chain > General services has to be more agile. > Connected Services Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 3/19
Benefits and features 1 – 3 MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements Fast and uninterrupted > Technical Exceptionally flexible production Outstanding quality information > Accessories > 1–4 – Ideal for short runs compared to a – O n-the-fly job changeovers – V ery accurate web-tension control from > 5–7 digital machine, long runs, profitability, – Very high press uptime, very fast unwinder to rewinder > Related products quality and product diversification time-to-market – F lexo printing units with over- > DigiFlexo Automation all in one press – Excellence: special solutions for dimensioned chilled drums for > Inking and color control – Handles all types of substrates automatic exchange of printing positive web transportation on the most technologies used for the production of labels, cylinders and of die-cutting stations critical substrates > F ixed configuration flexible packaging and specialties variant - MASTER M5X without stopping the press – A utomatic pre-register setting – Multi-process, product enhancing > Competence Center – DigiFlexo for full digital registration – A RC automatic print-to-cylinder inline finishing applications > oneECG and printing pressure adjustment register control – Lamination technologies: solventless, and DigiGap for digitally automated – I nfinite Flower flexo head for controlling > Services solvent-based, water-based die-cutting pressure control. They print density changes at speed > General services – Cast & cure > Connected Services provide the shortest digital set-up variations, monitoring ink temperature – Cold foil and hot foil time, minimal waste and consistent – S nowBall Lite and Bambi – Multi-layer coupon labels quality during production technologies for high speed waste – Multiple printing processes available: matrix rewinding with difficult flexo, silk screen, gravure materials and/or label shapes – R eady: easy drop-in technology for fast Print responsibly interchangeability of flexo, silk screen Data is not binding. and hot foil. Ready in few minutes Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 4/19
Benefits and features 4 – 5 MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical information > Accessories > 1–4 > 5–7 > Related products Unique inking and color Sustainable, easy to > DigiFlexo Automation control technologies run, connected > Inking and color control technologies > F ixed configuration variant - MASTER M5X – Exclusive Ink-on-Demand (IoD) configuration working – Very short set-up time and waste with minimum amount of ink in the print unit. Solution – Digital automation ensuring productivity and > Competence Center for BOBST inline flexo presses using Pantone Matching process repeatability > oneECG System spot colors – Very easy to run for less experienced operators > Services – Unique closed-loop color control DigiColor solution for – Minimum and tool-free operator intervention > General services inline DigiFlexo presses using oneECG Extended Color – Touch panel on each print unit and main touch > Connected Services Gamut printing. screen HMI – Production data accessible from remote devices – Remote Internet services > WATCH IOD VIDEO Print responsibly > WATCH DIGICOLOR VIDEO Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 5/19
Specifications – Measurements MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 1 > 4–5 > Specifications > Measurements > Technical information > Accessories > 1–4 > 5–7 > Related products 2 > DigiFlexo Automation > Inking and color control technologies 3 > F ixed configuration variant - MASTER M5X > Competence Center > oneECG > Services > General services 1 > Connected Services MASTER M5 2m 6.56 ft* 2 3m 9.84 ft* Print responsibly 3 Data is not binding. 11 m 30.09 ft* Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 *Measurements as per machine configuration featured above: Web width 430 mm - 17 in, 8-colors, 3 die-cutting units. Page 6/19 Values may vary according to the configuration.
Specifications – Technical information Materials handled MASTER M5 Substrates > At a glance Self-adhesive stock (paper, PET, BOPP, PVC), glossy paper 60 to 100 gsm, unsupported film from 12 μ (PVC, BOPP, PET, PA), > Packaging market alu-foil from 20 μ, lamitubes, light cardboard up to 300 gsm > Benefits and features > 1–3 Capability > 4–5 Drive Full servo > Specifications Gear pitch 3.175 mm 1/8 in > Measurements Number of printing units Unlimited > Technical Flexo cylinder repeat, min-max 139.5 - 609.5 mm 5.5 - 24 in information Flexo sleeve print cylinder repeat, min-max 305 - 609.5 mm 12 - 24 in > Accessories Web width* 370 mm 14.5 in > 1–4 430 mm 17 in > 5–7 530 mm 21 in > Related products Speed, max 200 m/min 660 ft/min Min. web path per unit (print to print) 1395 mm 54.92 in > DigiFlexo Automation Unwinding diameter, max 1000 mm 39 in > Inking and color control technologies Rewinding diameter, max 1000 mm 39 in *Print width: less 10mm > F ixed configuration variant - MASTER M5X Die-cutting > Competence Center Number of units 3+ > oneECG Repeat, min-max (370 mm - 14.5 in) 279.5 - 609.5 mm 11 - 24 in > Services Repeat, min-max (430 mm - 17 in) 305 - 609.5 mm 12 - 24 in > General services Repeat, min-max (530 mm - 17 in) 355.5 - 609.5 mm 14 - 24 in > Connected Services Matrix roll diameter 700 mm 27.5 in SnowBall Lite Standard Bambi Available REQUEST Metronome Available CONSULTING Automation Print responsibly Automatic pre-register Standard Data is not binding. Automatic register Standard Non-contractual pictures. DigiFlexo Available The manufacturer reserves the right to make Excellence Available modifications without notice. DigiGap Available © BOBST SA 2021 BUCP-MM5-EN-022021 Page 7/19
Specifications – Technical information Dryers Product types MASTER M5 UV on 27 in chilled drum Standard PSA labels > At a glance UV LED Available Wet glue labels > Packaging market Hot air/IR dryers Available > Benefits and features Linerless labels Multiple drying options for UV, water-based and solvent-based inks UV, IR, hot air > 1–3 In-mould labels > 4–5 Accessories Wrap around labels > Specifications Rail Available Shrink sleeves > Measurements Web turn bars Available Multi-layer peel-and-reseal coupon labels > Technical Labels combining all methods information Delam Relam, up to 3 colors on adhesive Available Flexible packaging > Accessories Combo laminator and cold foil Available > 1–4 Lamination Available Aluminium foil packaging > 5–7 Coupon: Combo 2 layers Available Laminated tubes > Related products Coupon: QN3/5 layers Available Lottery tickets and security products > DigiFlexo Automation > Inking and color control Inking and color control technologies technologies Ink-on-Demand (IoD) Available > F ixed configuration DigiColor Available variant - MASTER M5X > Competence Center Printing > oneECG Sleeve type print unit version Available > Services oneECG process Available > General services Hot foil stamping print repeat, min-max 305 - 609.5 mm 12 - 24 in Available > Connected Services Gravure print unit repeat, min-max 330 - 660 mm 13 - 26 in Available Silk screen repeat, min-max 305 - 641 mm 12 - 25 1/4 in Available REQUEST CONSULTING Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 8/19
Accessories 1 - 4 MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical information Delam-Relam Cold foil stamping Hot foil stamping Multiple web-handling > Accessories Unit that separates the liner Cold stamping of glossy Hot foil stamping enables to expertise > 1–4 from the self-adhesive materi- metallic effects with lower create graphics that are BOBST technologies for > 5–7 al to allow printing on the plate costs and higher speeds, visually compelling and have multiple web handling allow a > Related products adhesive. The adhesive using a Flower flexo head. a huge impact in improving wide range of possible > DigiFlexo Automation printed section is dried before – Highly accurate control of brand recognition and the multi-layer label configura- > Inking and color control being re-laminated. Special foil tension on unwind and perceived quality of a product. tions. technologies low friction bars for sur- rewind shaft The DigiGold digitally auto- – Combo: 2-layer coupon > F ixed configuration face-sensitive materials. – High precision adjustment mated hot foil stamping labels variant - MASTER M5X of laminating pressure solution delivers very fast, – Coupon QN3/5: 3 to 5 layer > Competence Center – Multiple foils on the same easy and repeatable set-ups, booklet labels > oneECG shafts with digital pre-setting of job > Services – Movable on each print unit pressures. The unit is movable > General services on each Flower print head. > Connected Services Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 9/19
Accessories 5 - 7 MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical information Silk screen Gravure unit Choice of dryers > Accessories Exclusive screen security and decoration Heavy-duty high speed gravure unit Different type of dryers are available for > 1–4 effects. developed in synergy with the BOBST water and solvent-based applications. > 5–7 – High opacity white Gravure Center of Excellence’s team. Modular design to adapt to specific > Related products – Special high gloss varnish Slide-in/Slide-out system for fast change requirements according to ink systems, > DigiFlexo Automation – Unique 3D effects of all elements of the print units coverage, and production speed. The > Inking and color control – Braille and tactile effects – Cold seal and heat seal lacquers corrosion-resistant components make all technologies – Metallic inks dryers suitable for water-based > F ixed configuration – Security applications applications. variant - MASTER M5X – Dryer’s lengths from 0.5 to 8.0 m > Competence Center – Multiple heat sources according to > oneECG customer requirements > Services – Exclusive drying technology for higher > General services speed and efficiency > Connected Services Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 10/19
Related products MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical information > Accessories > 1–4 > 5–7 > Related products > DigiFlexo Automation > Inking and color control technologies > F ixed configuration variant - MASTER M5X Smart DigiMount > Competence Center – Fully automated flexo plate mounting operations with digital > oneECG quality and consistency for print sleeve presses – Automated quality control, with HD cameras and servo assisted > Services > General services plate mounting adjustment > Connected Services – Plate mounting accuracy up to 0.05 +/- mm, repeatable and consistent at each mounting – Suitable for sleeve print cylinders. Repeat 254 - 813 mm - 10 - 32 in – Fully chambered workspace for ambient light variation isolation and consistent plate recognition Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 11/19
DigiFlexo Automation ˍThe digital world A BOBST exclusive technology program, DigiFlexo Automation uses a wide range of new digital technologies to make printing and converting MASTER M5 > At a glance of printing > Packaging market operations repeatable, quality-driven, consistent > Benefits and features and highly efficient. Various levels of customizable > 1–3 DigiFlexo Automation are available. > 4–5 > Specifications > Measurements DigiFlexo Automation features: > Technical – Minimum waste at start-up information – The most consistent printing and converting quality - > Accessories digitally controlled and adjusted at any speed > 1–4 > 5–7 – Very low cost per job using analog plates - half of > Related products the print and flexible die plate cost for most jobs – User-friendly operation does not require highly skilled > DigiFlexo Automation operators thanks to DigiFlexo Automation > Inking and color control technologies – Consistency in quality and performance. Independence > F ixed configuration from operator skill variant - MASTER M5X – Comparable costs with digital printing in very > Competence Center short runs > oneECG – Comparable flexibility with digital printing: > Services one minute for a full job change > General services > Connected Services Product Benefit DigiFlexo PrintTutor Full digital registration control PrintTutor PLUS Automated digital printing pressure pre-set and adjustment during production DigiGap DigiGap Digital gap and pressure control for accurate die-cutting pressure Print responsibly Excellence Data is not binding. ExcelPrint Automatic exchange of print cylinders, without stopping the press Non-contractual pictures. The manufacturer reserves ExcelDie Automatic die-cutting exchange between two die-cutting sections the right to make ExcelCut Automatic flexible die exchange (only for semi-rotary die-cutting) modifications without notice. © BOBST SA 2021 QuickCut Automatic non-stop on-the-fly waste stripping path change BUCP-MM5-EN-022021 Page 12/19
Inking and color control technologies Always at the leading edge of innovation, BOBST has developed revolutionary breakthrough solutions relating MASTER M5 to flexo inking and color matching that help converters and brand owners to transform packaging production. > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical information > Accessories > 1–4 > 5–7 > Related products > DigiFlexo Automation Ink-on-Demand (IoD) DigiColor > Inking and color control IoD is a clean and smart inking system operating with minimum DigiColor is the first ever inline “closed loop” color system that technologies amount of ink per color. It eliminates ink trays and chambered enables digital color adjustment to the target Delta E values during > F ixed configuration doctor blades. The IoD technology is suitable and effective for all printing, at any speed, on any substrate, with any operator. variant - MASTER M5X applications and run lengths. Its performance makes IoD print DigiColor is the solution for BOBST inline DigiFlexo presses using > Competence Center units the most efficient in the market. It is the breakthrough oneECG Extended Color Gamut printing. > oneECG solution for BOBST inline flexo presses using Pantone Matching – Inline closed loop color control avoids waste, non-conformities, > Services System spot colors. and increases press uptime > General services – Optimal anilox cell ink refill preventing the ghosting effect – Consistent quality at any speed, on any substrate > Connected Services – Ink stability at high speed – Ink quantity on demand, no ink pan, and no ink waste – No ink leakage or flying ink droplets – Color Delta E is consistent irrespective of the substrate type and – Minimum amount of ink in the print unit and full washout allow physical properties performing color matching pre-tests in a few minutes – Instant automatic correction of new color targets while the press – No ink contact with the hands of the operator is running – Easy and fast color matching – A “digital twin” of the printed packaging is created for on-line Print responsibly remote validation. Full traceability and very fast time-to-market Data is not binding. Non-contractual pictures. > WATCH VIDEO The manufacturer reserves the right to make modifications without notice. > WATCH VIDEO © BOBST SA 2021 BUCP-MM5-EN-022021 Page 13/19
Fixed configuration variant - MASTER M5X MASTER M5 > At a glance > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical information > Accessories > 1–4 > 5–7 > Related products > DigiFlexo Automation > Inking and color control technologies > F ixed configuration variant - MASTER M5X > Competence Center > oneECG > Services > General services > Connected Services Best in class productivity Unique technology made affordable The MASTER M5X is a fixed configuration press – Automatic pre-register system optimized in terms of efficiency and output quality – ARC register control with the added benefits of short delivery time and – Rail system for accessories competitive cost. – Combo laminator and cold foil kit on rail – 370 or 430 mm (14.5 - 17 in) web width – SnowBall Lite high speed waste stripping Print responsibly – 8, 10 or 12 print units – DigiFlexo ready Data is not binding. – 2 die-cutting units – oneECG ready Non-contractual pictures. The manufacturer reserves – Short delivery time the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 14/19
Competence Center ˍDriving the MASTER M5 > At a glance industry transformation > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical Bobst Firenze’s Competence information Center is one of BOBST’s facilities > Accessories worldwide dedicated to web-fed > 1–4 > 5–7 printing and converting > Related products technologies. Each is a center of excellence and all work in > DigiFlexo Automation synergy to benefit from the > Inking and color control technologies multi-disciplinary know-how > F ixed configuration and experience derived within variant - MASTER M5X the Group. > Competence Center Expertise and knowledge > oneECG environment fully dedicated to > Services customers’ live and virtual > General services demonstrations, operators’ > Connected Services training and joint R&D new process development. REQUEST A DEMONSTRATION Print responsibly Bobst Firenze’s Competence Center is Data is not binding. also home to the oneECG Academy Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 15/19
oneECG ˍWhat is oneECG? MASTER M5 > At a glance > Packaging market > Benefits and features oneECG is BOBST contribution to the oneECG Academy > 1–3 pioneering project set up in 2013 by a team of Bobst Firenze is BOBST Center of Excellence for inline flexo printing. Its > 4–5 leading industry suppliers in the label and Competence Center is also home to the oneECG Academy where printers > Specifications packaging industry with a view to digitalize can experience and test end-to-end turnkey solutions that flow from pre- > Measurements the flexo process. Together they developed > Technical press through to printing, converting and data storage. The pre-press facility information the DigiFlexo printing technology and a is equipped with state-of-the-art of ESKO and DuPont equipment including the > Accessories turnkey process named REVO that closes the Kongsberg Cutting Table and the ESKO and X-Rite software for color management. > 1–4 gap between digital inkjet and traditional > 5–7 flexo, offering very productive process and > Related products presses that combine non-stop and versatile > DigiFlexo Automation production at the very low operational costs. WWW.BOBST.COM/ONEECG > Inking and color control technologies > F ixed configuration variant - MASTER M5X Open loop workflow > Competence Center From job creation to final > oneECG delivery, we collaborate > Services in a full circle DigiFlexo > General services architecture with our > Connected Services REVO partners for a smooth workflow deployment into your environment. Print responsibly Data is not binding. The REVO partners: Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 16/19
General services ˍMaintaining Maintenance Plus – Scheduled maintenance with BOBST certified technicians MASTER M5 > At a glance excellence > Packaging market – Preventative intervention, > Benefits and features maximizing machine uptime > 1–3 – Optimum performance over the > 4–5 equipment lifetime > Specifications Expert services for all your equipment. > WATCH VIDEO > Measurements > Technical Improve your processes, boost your productivity information and enhance your expertise with a complete range Approved parts and logistics > Accessories > 1–4 – BOBST Original and Certified parts, of services from BOBST. and consumables > 5–7 > Related products – Quality assurance, and extended maintenance intervals > DigiFlexo Automation – Worldwide distribution, and full > Inking and color control technologies availability where and when > F ixed configuration you need it variant - MASTER M5X > LEARN MORE > Competence Center > oneECG Machine upgrades > Services – Additional features, configured for > General services > Connected Services your machine – Enhanced functionality, connectivity and capability – Future-proofing your investment, maintaining competitive advantage > LEARN MORE Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 17/19
Connected Services ˍSwitch on MASTER M5 > At a glance digital transformation > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements BOBST Connected Services ensures your business is ready for the changing Connect Portal > Technical world of digital manufacturing. Our range of apps and technical support – Easy-to-access portal to data, information reports and analysis brings full connectivity to your equipment and processes – providing you with > Accessories – User-friendly interface a wealth of real-time data, analytical tools and expertise – helping you work > 1–4 – Full connectivity and accessibility > 5–7 smarter and more productively. – Access insights on the go with > Related products Mobile Portal from your smartphone > DigiFlexo Automation > Inking and color control Remote Monitoring technologies Helpline Plus & Premium* – Real-time production and > F ixed configuration – Remote access intervention, operating data variant - MASTER M5X with BOBST technicians – Alerts and notifications when > Competence Center – Expert support, eight hours a day, something happens > oneECG five days a week – Enabling instant intervention > Services – Maintain production, reduce > General services callouts by 80% > Connected Services Downtime Tracking – Detailed analysis on machine Helpline Plus & Premium* AR performance – Visual detail right in front of you, – Understand the root causes via headset display of downtime – Machine data, CAD, and step-by-step – Enabling preventative intervention troubleshooting Print responsibly and improved productivity – In real time, guided by BOBST technician Data is not binding. Non-contractual pictures. > WATCH VIDEO The manufacturer reserves *24/7 support in selected areas. the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 18/19
ˍThe ultimate MASTER M5 > At a glance digitalized flexo press > Packaging market > Benefits and features > 1–3 > 4–5 > Specifications > Measurements > Technical WWW.BOBST.COM/MASTERM5 information > Accessories > 1–4 > 5–7 > Related products > DigiFlexo Automation > Inking and color control technologies > F ixed configuration variant - MASTER M5X > Competence Center > oneECG > Services > General services > Connected Services REQUEST CONSULTING Print responsibly Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2021 BUCP-MM5-EN-022021 Page 19/19
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