ABB Ability TXpert digital dry-type transformer - Making it easier to ensure your operations stay on PGTR Dry & Traction

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ABB Ability TXpert digital dry-type transformer - Making it easier to ensure your operations stay on PGTR Dry & Traction
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APRIL 2018

ABB Ability™ TXpert™ digital dry-type transformer
Making it easier to ensure your operations stay on
PGTR Dry & Traction
ABB Ability TXpert digital dry-type transformer - Making it easier to ensure your operations stay on PGTR Dry & Traction
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Today’s situation…
Dry-type transformers are the safest and most reliable transformers on the grid.

                            Eliminated risk of                             Lower total installation
                            fires or explosions                            costs

                                                                                No need for oil
                   Eliminated risk of
                                                                                containment or fire
                   oil leaks or spills
                                                                                suppression

                 Lower ownership                                                   Less code restrictions
                 costs

               Low to no maintenance                                            No insurance premiums
               requirements

                                                                           Indoor and outdoor
                            Lower load losses                              installations

June 1, 2019      Slide 2
ABB Ability TXpert digital dry-type transformer - Making it easier to ensure your operations stay on PGTR Dry & Traction
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But, we live in an ever changing world…
Though robust, even dry-type transformers will not last forever; externalities shorten life expectancies

               Aging equipment                                                                         Environmental forces
 As electrical equipment naturally                                                                     Natural disasters, changing
      approaches end of life, they                                                                     climates and electrical storms all
   subject networks to faults and                                                                      stress grid equipment
 transients causing disturbances                                                                       throughout their lifetimes

    Distributed generation                                                                             Increasing demand
        Power is now flowing in all                                                                    Growing need for AC to DC
          directions, creating new                                                                     converting subjects electrical
   challenges for established grid                                                                     networks to increased
                         networks                                                                      harmonics and transients

                               External stresses are the number one cause of failure of dry-type transformers

June 1, 2019         Slide 3
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External stresses may affect life expectances
Ideal transformer life curve

                                                                             Ideal transformer resiliency curve
                                                                                              Electrical stress
Stress

                Operational                                                                    Planned
                stress                                                                         end of life

         Time

June 1, 2019      Slide 4   Aged timeline is exaggerated for demonstration
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External stresses may affect life expectances
Realistic transformer life curve

                      Extreme                                                                            Ideal transformer resiliency curve
                      weather event
                                                 System                                                  Aged transformer resiliency curve
                                                 fault
Stress

                                                                               Emergency                                  Electrical stress
                                                                               overloading

                                                                                             Increased
                                                                                             harmonics
                                                                                                            Switching
                                                                                                            event
                                                                                                            Unplanned      Planned
                                                                                                            outage
                                                                                                                           end of life

         Time

         Unplanned outages are costly and result in significant downtime. With proper monitoring, they can be avoided.

June 1, 2019        Slide 5   Aged timeline is exaggerated for demonstration
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What if we could turn the unplanned into planned?
ABB Ability™ TXpert™ for dry-type transformers; the world’s first digital dry-type transformer

TXpert™ dry-type transformer                          Digitalization platform
                                                      ABB’s TXpert™ dry-type transformer ensures increased uptime through a
                                                      reliable and easy to use analytics platform:
                                                      – Increased uptime: analytics driven to reduce and shorten unplanned or
                                                        planned outages
                                                      – Ease of use: local or wireless connectivity, interactive GUI, SQLite Database
                                                      – Peace of mind: (2) layer minimum cyber security, 20 year+ sensor life, does
                                                        not affect transformer operation, completely dry solution

                                                      Advanced analytics
                                                      Power quality at the transformer
                                                      – Voltage sag and swell, Power Factor, Voltage THD, Current k-factor
                                                      Consumed life
                                                      – Based on IEEE/IEC standard loading guides
                                                      Abnormal conditions
                                                      – Notification if the unit encountered water damage, high faults, etc.

June 1, 2019   Slide 6
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ABB Ability™ TXpert™ for dry-type transformers
Additional features for increased monitoring and ease of use

   Fan control                Connectivity               Certified                     Flexibility
– Standard fan trip,         – RFID and digital        – EMI/EMC, IEC 61000-         – Does not affect
  alarm relays and             certificate protected     4-X series for electrical     transformer operation
  programmable for             local WiFi signal to      and magnetic                  or size and works with
  auto exercising              allow for wireless        interference,                 most indoor and
                               connection and data       IEC61326-1, IEC\EN            outdoor applications
                               download                  61010

– Fan monitoring             – Provided Ethernet       – Sensor package and          – Capable of future
  sensors to notify in the     hard-wire connection      processing unit does          expansion for new
  event of a fan motor         for remote access         not affect the UL             hardware and software
  failure                                                listing or CE mark of         upgrades
                                                         the transformer

June 1, 2019     Slide 7
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ABB Ability™ TXpert™ dry-type transformer
Open for pilot opportunities now, full release beginning in 2019

Pilot program details
The TXpert™ package will be provided free of charge to partners
who will agree to the following:
– Allow ABB access to the data logs and software upgrades :
   • Once/month for the first (3) months of energization
   • Twice/year for the first (5) years after energization
   • After any significant system or unit failure during the life of
     the transformer
– Piloting terms and conditions will apply
   • TXpert™ package will be supplied ‘As is’ with no warranty
   • Transformer active assembly warranty will not be affected
– The TXpert™ package will not be available for retrofitting
  existing installations during initial launch period
– First deliveries will be available starting June 2018

June 1, 2019       Slide 8
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