PURIFIED WATER GENERATORS - Sterigene
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PURIFIED
WATER
GENERATORS
STILMAS’ PURIFIED WATER GENERATION PLANTS
ARE THE RESULT OF MANY YEARS OF EXPERIENCE
AND CONSTANT TECHNICAL DEVELOPMENT,
AVAILABLE IN DIFFERENT CONFIGURATIONS TO They represent the safest and
most reliable water purification
MEET SPECIFIC CUSTOMER PRODUCTION NEEDS. method to produce purified
and highly purified water for
pharmaceutical, cosmetic and
Standard models capacity: food industries which meets
the latest requirements of the
From 300 up to 30.000 l/h International Pharmacopeias
including USP, EP and JP.
Stilmas pure water plants
ensure the absolute control of
microbiological growth, reducing
the minimum need of system
sanitization.
PURIFIED WATER PRODUCTION PLANT PURE WATER OPERATING
BY DOUBLE STAGE REVERSE OSMOSIS PRODUCTION PRINCIPLE
REVERSE OSMO- Softened feed water is pre-filtered into
SIS AND ELECTRO- a break tank. A pressurization system
after a final filtration feeds the first
DEIONIZATION stage of membranes, the number of
which will determine the processing
capacity. The osmosed water
produced enters the CEDI Package.
STILMAS MODEL OPERATING STILMAS MODEL MORE...
PHARMA-RO PRINCIPLE PHARMADION CEDI operating principle consists
in the generation of an electrical
Software is developed according
Granting the best quality in terms of Softened feed water is pre-filtered field into the water stream, which is to the latest GAMP
Granting extremely low conductivity,
bacterial purity, Stilmas’ double stage into a break tank. A pressurization separating positive and negative ions,
Stilmas’ Reverse Osmosis + Electro
being then captured by ion exchange
Supervision system CFR 21 -
Reverse Osmosis plants constitutes system after a final filtration feeds Deionization (RO+CEDI) plants Part 11 Compliant
the most reliable solution for purified the first stage of membranes, the resins enclosed into the system.
water and HIGHLY purified water number of which will determine the MORE... constitute a reliable and widely
adopted alternative to the traditional ENERGY PACK:
production. processing capacity. CEDI technology also grant
double stage Reverse Osmosis for A unique package developed
SANITIZATION FEATURE continuous regeneration of the
purified water production. for energy consumption control
The installed set of membranes is able The osmosed water produced Stilmas pure water production resins, without the need of periodic
is available on request with the
to separate 99% of all dissolved salts through a further pump system enters plants PHARMARO and regeneration by an external
following features and capabilities:
of raw water also retaining bacteria, the second stage of membranes; PHARMADION can be chemically concentrate flow. The purified
pyrogens and organic substances. the purified water produced is sanitized (standard version) or water produced is sent to the PW
sanitized by hot water (option). storage tank while the concentrate Istantaneous equipment
sent to the PW storage tank while consumption
the concentrate is recovered for The chemical sanitization is is recovered for consumption
performed by recirculation of optimization. Actual performance vs ideal
consumption optimization. performance
suitable chemical solution. The
plants can be provided with heat The plant configuration of Stilmas’ Record and store results
The plant configuration of Stilmas’
exchanger, membranes and CEDI exclusive design, ensures the best Real time cost of 1 m3 water
exclusive design, ensures the best
performance and operation flexibility modules suitable for hot water performance and operation flexibility Could be applied as retrofit
by permitting periodical flushing circulation for hot sanitization. by permitting periodical flushing solution
during stand-by condition for during stand-by condition for SW/HW changes “plug and play”
bacterial contamination control. Moreover, Stilmas sanitization bacterial contamination control.
process is fully automated and
easily remotely controlled.
DOCUMENTATION AND
VALIDATION
The Documentation Package
supplied by Stilmas for its Plants
is conceived and organized so to:
Provide documented evidence
of the Project Life-cycle, from
the design phase up to the final
Site Acceptance Test runs
Collect all the necessary
information as needed to
consistently feed and support
the Validation Activity
With regards to the Validation
Activity, Stilmas is able to provide
a fully comprehensive Validation
Service Package, including
Validation Protocol Preparation,
Site Tests execution, Instruments
calibration and Validation Reports
organization. The Validation
Activity is performed by a
dedicated Validation Team.
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PRE-TREATMENT
PLANTS
FEED WATER PRE- QUALITY OF FEED WATER
TREATMENT SYSTEMS Pre-Treatments are fundamental
STILMAS CAN SUPPLY: for the proper use of the
membranes and the CEDI modules.
Oxidation processes for
elimination of heavy metals Pre-Treatment is necessary for:
Sand and multimedia filters
Activated carbon filters simple or Removing particles which could
steam sterilizable damage the membranes
Zeolyte filters Reducing the possibility of scale
Organic scavengers precipitation
Softeners Elimination of free chlorine
Chemical dosing system
Microfiltration systems Stilmas is able to furnish the
UV lamp pre-treatment suited to every
requirement. Raw water analysis
are necessary for the sizing of the
pre-treatment systems.
STILMAS.COM Stilmas S.p.A. | 20090 Settala, Milan - Italy | stilmas@stilmas.com
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