EMKA MOULD MAKING Customer solutions perfectly shaped
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®
Beschlagteile
EMKA MOULD MAKING
Customer solutions perfectly shaped
About EMKA The EMKA Group is world market leader for locks and latches, hinges and gasketing used in switch and con- trol cabinets. In the areas air conditioning technology and transport, EMKA is one of the leading manufacturers of locking technology. Currently, the overall range comprises more than 30,000 catalog and special articles, which are developed, manu- factured, refined and assembled at ten production sites in Germany, France, Great Britain, Spain, Bosnia-Herzegovi- na, Serbia, China and India. With 2,100 employees EMKA serves over 34,000 custom- ers in 52 countries worldwide. Since a company takeover in 2018, EMKA is also one of the largest mould makers in Europe. With 150 employees in mould making at its production site Goražde in Bos- nia-Herzegovina EMKA builds over 900 moulds per year for plastic injection as well as zinc and aluminium die cast- ing according to German quality standards.
Henriville, France
Birmingham, UK
Arnedo, Spain
Goražde (Plant 2), Bosnia and Herzegovina - EMKA mould making
Company headquarters
Production site
Subsidiary
Agencies
Goražde (Plant 1), Bosnia and Herzegovina
Company headquarters Velbert, Germany
Bhilai, India
Wuppertal, Germany
Tianjin, China
EMKA
worldwide
2,100 employees
Own production at 10 international locations
Represented in 52 countries worldwide
Mionica, Serbia
More than 16,000 catalog products
More than 16,000 special products
More than 34,000 customers worldwirde
Welcome to Goražde
Facts EMKA Bosnia Services
700 employees Consulting
55,000 m² hall area Development and engineering
150 employees in mould making Mould making
46 engineers Series production
15 constructors Assembly
14 developers Logistics
95 high-quality machines in mould making First offers within 48 hours
of request
Production of more than 900 moulds per year
Mould Making by EMKA
Service overview
Moulds for plastic injection moulding, Pre-series moulds for all materials
zinc and aluminium die-casting
Family tools for small quantities
Multi-component moulds (2K)
Guaranteed service life
Moulds for internal gas pressure processes
Injection moulding optimisation of the products
Moulds for IML foils
In-house sampling
Moulds for insert injection moulding
Financing and leasing
Zinc die castings moulds
with hot runner technology Repair and maintenance service
Punch deburring
Impressions
Development and Engineering Computer Aided Engineering 3D-CAD Filling simulations for various materials Stress-strain analysis by means of finite element method CAE CAM
Okuma Mikron Deckel Maho Gildemeister Makino OPS Ingersoll
Machinery Equipment in mould making Manufacturers 34 machining centres, several with 5 axes 7 lathes 5 surface grinding machines 22 die-sinking EDM machines 7 wire EDM machines 8 HSC machines for the production of of graphite electrodes 12 standing drill presses
Manufacturing of graphite electrodes The 5-axis milling center OPS-INGERSOLL Speed Hawk 550 is particularly suitable for milling EDM elec- trodes and is characterised by its high spindle speed of up to 42,000 min-1 and the “High Speed Jump” of max. 18 m/min.
Hot runner technology
for zinc die casting moulds*
*In cooperation with the company ferrofacta GmbH
Multi-component moulds
(2K technology) for
plastic injection moulding
Digital tool information through
USB memory unit in the mouldPerformance+ EMKA offers you the possibility to further optimize the mould made for you in order to get the maximum per- formance!
3D moulds for small series Plastic injection moulded parts and wax patterns from mould inserts Universal master moulds for 3D printed mould inserts to produce small series and sample production of plastic injection-moulded parts as well as wax patters for the precision casting.
Examples of wax patterns
Sampling Pilot series Series production Services Sectors Pilot series prodcution / First sample test report Automotive Series production: HVACR • Plastic injection moulding Transport • Zinc die casting Electronics • Aluminium die casting Sports and leisure Surface Coating Closures PUR sealing foam technology and many more... Finishing Assembly
Production range
for series production
Plastic injection moulding Zinc die casting
with 2K technology with automatic material supply
Number of plastic injection moulding machines: 61 Number of zinc die casting machines: 42
including four 2K machines
Manufacturers: Arburg, Engel, Demag Manufacturer: Frech
Locking force: 25 - 650 t Locking force: 20 - 315 t
Max. tool clamping area: 1.100 x 600 mm Max. tool clamping area: 900 x 550 mm
Part weight: 3 - 3,000 g Part weight: 3 - 3,000 g
Additional information: Additional information:
• Closed material circuit • Automatic material supply
• Automated material processing and • 3 automated special machines for
material supply the thread production
• Automated part removal
Aluminium die casting Further processing
and service
Number of aluminium die casting machines: 9 Frictional grinding
Manufacturers: Frech, Bühler, Italpresse Drilling, milling, thread cutting
Locking force: 200 - 1.250 t Powder coating
Max. tool clamping area: 1.000 x 1.000 mm PUR foam technology
Part weight: 50 - 20.000 g Pad printing
Additional information: Assemply of components up to final assemply
• 3 furnaces
(2 tilting furnaces and 1 shaft furnace) Packaging
• Automatic robot removal
with deburring press Logistics
• Closed system water treatmentQuality assurance in
our own test laboratory
Testing options Certificates
3D measurement ISO 9001:2015
3D scan modeling ISO 14001:2015
Salt spray test ISO/TS 16949:2009
Stress test ISO 50001:2011
IP protection test
Dust protection test
Spectral analysis
Endurance test
Zertifikat-Nr.: D atum der E rs tzertifizierung: G ültig: Zertifikat-Nr.: D atum der E rs tzertifizierung: G ültig:
2 8 3 124-2019-AE-G ER-DAkkS 1 6 . Februar 2 0 13 2 8 . Februar 2 0 19 - 1 5. Februar 2 0 22 1 9 4 710-2016-AQ -GER- DAkkS 1 6 . Februar 2 0 13 2 8 . Februar 2 0 19 - 1 5. Februar 2 0 22
A blaufdatum des letzten A blaufdatum des letzten
Zertifizierungszyklus: Zertifizierungszyklus:
1 5 . Februar 2 0 19 1 5 . Februar 2 0 19
D atum der letzten Rezertifizierung: D atum der letzten Rezertifizierung:
2 4 . J anuar 2 0 19 2 4 . J anuar 2 0 19
Hiermit wird bescheinigt, dass das Unternehmen Hiermit wird bescheinigt, dass das Unternehmen
EMKA Beschlagteile GmbH & Co. KG EMKA Beschlagteile GmbH & Co. KG
Langenberger Str. 32, 42551 Velbert, Deutschland Langenberger Str. 32, 42551 Velbert, Deutschland
sowie die im Anhang aufgeführten Standorte sowie die im Anhang aufgeführten Standorte
ein Umwelt-Managementsystem in Übereinstimmung mit dem folgenden Standard ein Qualitäts-Managementsystem in Übereinstimmung mit dem folgenden Standard
eingeführt hat und anwendet: eingeführt hat und anwendet:
ISO 14001:2015 ISO 9001:2015
Dieses Zertifikat ist gültig für die folgenden Produkt- oder Dienstleistungsbereiche: Dieses Zertifikat ist gültig für die folgenden Produkt- oder Dienstleistungsbereiche:
Entwicklung, Herstellung und Vertrieb von mechanischen / elektronischen Entwicklung, Herstellung und Vertrieb von mechanischen / elektronischen
Verschluss- Systemen; Scharnieren, Kunststoffspritz-, Automatendrehteilen Verschluss- Systemen; Scharnieren, Kunststoffspritz-, Automatendrehteilen
und Sonderanfertigungen. Management des Herstellungsprozesses von und Sonderanfertigungen. Management des Herstellungsprozesses von
Dichtungen und Druckgussteilen. Dichtungen und Druckgussteilen.
O rt und D atum: Zertifizierungsstelle: O rt und D atum: Zertifizierungsstelle:
Essen, 28. Februar 2019 DNV GL - Business A ssurance Essen, 28. Februar 2019 DNV GL - Business A ssurance
Schnieringshof 14, 45329 Essen, Germany Schnieringshof 14, 45329 Essen, Germany
Thomas Beck Thomas Beck
L eiter Zertifizierungsstelle L eiter Zertifizierungsstelle
Bei Verstoß gegen die im Zertifizierungsvertrag genannten Bedingungen kann das Zertifikat seine Gültigkeit verlieren. Bei Verstoß gegen die im Zertifizierungsvertrag genannten Bedingungen kann das Zertifikat seine Gültigkeit verlieren.
AKKREDITIERTE STELLE: DNV GL Business Assurance Zertifizierung und Umweltgutachter GmbH, Schnieringshof 14, 45329 Essen, Germ any. AKKREDITIERTE STELLE: DNV GL Business Assurance Zertifizierung und Umweltgutachter GmbH, Schnieringshof 14, 45329 Essen, Germ any.
TEL:+49 201 7296-222. www.dnvgl.de/assurance TEL:+49 201 7296-222. www.dnvgl.de/assurance®
EMKA Subsidiaries Worldwide
Beschlagteile
ALGERIA DENMARK * LITHUANIA SOUTH COREA *
© EMKA ·Art.-Nr. 5296 · 12.19/EN/A2/V1/0.5 · Printed in Germany
EMKA France A/S Megatrade Beslag EMKA Polska Sp.Z o.o. Geo Jeon Co. Ltd.
Tel. +33/254/320862 Tel. +45/44916700 Tel. +48/323606026 Tel. +82/314/335508
emka@emka-france.com mega@megatrade.dk info@emka.net geojeon@emkakorea.co.kr
ARMENIA ESTONIA MEXICO SPAIN
EMKA Kilit Sistemleri Metal EMKA Polska Sp.Z o.o. EMKA Mexico Beschlagteile EMKA Beschlagteile Ibérica S.L.
Sanayi ve Ticaret Ltd. Şti. Tel. +48/323606026 Tel. +52/44/22095217 Tel. +34/672262672
Tel. +90/262/2909097 info@emka.net info@emka.mx info@emka-iberica.es
info@emkakilit.com.tr
FINLAND MONTENEGRO SWEDEN
AUSTRIA EMKA Scandinavia EMKA Bosnia d.o.o. Goražde EMKA Scandinavia
EMKA Beschlagteile Ges.m.b.H. Tel. +46/36/314130 Tel. +38/738/241310 Tel. +46/36/314130
Tel. +43/2143/43063 info@emka.se info@emka.ba info@emka.se
info@emka-beschlagteile.at
FRANCE NETHERLANDS SWITZERLAND
AUSTRALIA * EMKA France EMKA Benelux B.V. EMKA Beschlagteile AG
Lock Focus Pty. Ltd. Tel. +33/254/320862 Tel. +31/413/323510 Tel. +41/33/8260220
Tel. +61/3/97981322 emka@emka-france.com info@emka.org info@emka.ch
lockf@lockfocus.com.au
GEORGIA NORWAY TURKMENISTAN
AZERBAIJAN EMKA Kilit Sistemleri Metal EMKA Scandinavia EMKA Kilit Sistemleri Metal
EMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti. Tel. +46/36/314130 Sanayi ve Ticaret Ltd. Şti.
Sanayi ve Ticaret Ltd. Şti. Tel. +90/262/2909097 info@emka.se Tel. +90/262/2909097
Tel. +90/262/2909097 info@emkakilit.com.tr info@emkakilit.com.tr
info@emkakilit.com.tr POLAND
GREECE * EMKA Polska Sp.z o.o. TURKEY
BELARUS EMKA Hellas Tel. +48/326663300 EMKA Kilit Sistemleri Metal
EMKA Polska Sp.Z o.o. Tel. +30/21041/83183 info@emka.net Sanayi ve Ticaret Ltd. Şti.
Tel. +48/323606026 info@emka-hellas.com Tel. +90/262/2909097
info@emka.net PORTUGAL info@emkakilit.com.tr
HUNGARY EMKA Beschlagteile Ibérica S.L.
BELGIUM EMKA Beschlagteile Tel. +351/910904688 UAE
EMKA Benelux B.V. Service Office Tel. +36/1/2360032 info@emka-iberica.pt EMKA Middle East FZE
Tel. +31/413/323510 info@emka.hu Tel. +971/42844528
sales@emka.org ROMANIA info@emka.ae
INDIA S.C. EMKA Beschlagteile S.R.L.
BOSNIA-HERZEGOVINA EMKA India P. A. Pvt. Ltd. Tel. +40/269/222700 UKRAINE
EMKA Bosnia d.o.o. Goražde Tel. +91/80/48542727 info@emka.ro EMKA Ukraine
Tel. +38/738/241310 info@emka.in Tel. +38/096/7535875
info@emka.ba RUSSIA * info@emka.in.ua
ISRAEL * OOO “EmTechProm“
CANADA Kornass Mechanical Engineering Tel. +7/812/4492928 UNITED KINGDOM
EMKA Inc. Tel. +972/76/5400789 info@emtechprom.ru EMKA (UK) Ltd.
Tel. +1/717/9861111 sales@kornass.com Tel. +44/2476/616505
info@emkausa.com SERBIA info@emka.co.uk
ITALY EMKA Okovi d.o.o.
CHILE * EMKA Italia s.r.l. Unipersonale Tel. +385/35/270073 USA
NDU Ingenerieria Ltda. Tel. +39/045/6471070 info@emka-okovi.hr EMKA Inc.
Tel. +56/2/29639861 info@emka.it Tel. +1/717/9861111
ventas@ndu.cl SINGAPORE * info@emkausa.com
JAPAN * VF Fastening Systems PTE Ltd.
CHINA TOCHIGIYA Co., Ltd Tel. +65/675/23033 UZBEKISTAN
EMKA Industrial Hardware CO.Ltd. Tel. +81/48/2283072 vincent@vffastening.com.sg EMKA Kilit Sistemleri Metal
Tel. +86/22/82123759 support@tochigiya.co.jp Sanayi ve Ticaret Ltd. Şti.
info@emka.cn SLOVAKIA Tel. +90/262/2909097
KAZAKHSTAN EMKA Beschlagteile Ges.m.b.H. info@emkakilit.com.tr
CROATIA EMKA Kilit Sistemleri Metal Tel. +43/214343063
EMKA Okovi d.o.o. Sanayi ve Ticaret Ltd. Şti. miro.emka@ba.telecom.sk VIETNAM *
Tel. +385/35/270073 Tel. +90/262/2909097 Terramar Engineering and
info@emka-okovi.hr info@emkakilit.com.tr SOUTH AFRICA * Machinery (Pte.) Ltd.
Enclosure Solutions Tel. +84/8/39153209
CZECH REPUBLIC LATVIA Tel. +27/11/9737260 cam@terramar.com
EMKA Beschlagteile CZ EMKA Polska Sp.Z o.o. info@enclosuresolutions.co.za
Tel. +43/214343063 Tel. +48/323606026
info@emka-solutions.cz info@emka.net
*Agencies
EMKA Beschlagteile GmbH & Co. KG
Langenberger Str. 32 • 42551 Velbert, Germany • Tel.: +49/2051/273-0 • Fax: +49/2051/273-128 • E-Mail: info@emka.com • www.emka.comYou can also read
