Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)

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Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
Transformers

Energy efficient transformer solutions
European Minimum Energy Performance
Standard (MEPS)
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
2 European MEPS for transformers
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
The EU MEPS
(European Minimum Energy Performance Standard)

Transformers have          Introduction
                           The EU MEPS (European Minimum Energy Performance
been identified as         Standard) sets a mandatory minimum efficiency level for
                           transformers introduced into European market.
one of the ERP priority    The EcoDesign Directive 2009/125/EC of the European

groups with considerable   Parliament establishes a framework to set Ecodesign
                           requirements for energy-related products (ERPs). Transformers
energy saving potential.   have been identified as one of the ERP priority groups with
                           considerable energy saving potential. Within EU28 the total
Within 28 member           losses originating from an existing fleet of transformers

states of the European     amounts to approximately 100 TWh annually. This corresponds
                           40 Mt of CO2 emissions.
Union the total losses     For implementing the directive with regard to transformers,
originating from           the European Commission has set as a legal framework

an existing fleet          the regulation No 548/2014 which states the minimum
                           efficiency levels of transformers. The aim of the regulation is
of transformers amounts    to prevent non-efficient products from being placed into the
                           European market. The regulation is binding in it´s entirety and
to approximately           directly applicable in all EU281.

100 TWh annually.
This corresponds
40 Mt of CO2 emissions.

                           1    ountries of the European Economic Area (Norway, Iceland, Liechtenstein) have
                               C
                               committed to implement the same or very similar minimum efficiency standards set
                               by EU Ecodesign regulations through national legislation. Other closely associated
                               countries like Switzerland have in the past also transposed EU Ecodesign
                               requirements.

                                                                                                European MEPS for transformers 3
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
4 European MEPS for transformers
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
Scope                                                             – starting transformers, specifically designed for starting
EU MEPS covers both, dry-type and liquid-filled distribution         three-phase induction motors so as to eliminate supply
transformers as well as power transformers with a minimum            voltage dips,
power rating of 1 kVA used in electricity transmission and        – testing transformers, specifically designed to be used
distribution networks or in industrial applications.                 in a circuit to produce a specific voltage or current for
                                                                     theźpurpose of testing electrical equipment,
There are some special installations and applications             –	welding transformers, specifically designed for use in arc
of transformers that are exempted from the regulation.               welding equipment or resistance welding equipment,
Transformers specifically designed and used in applications       – transformers specifically designed for explosion-proof and
such as the following are excluded:                                  underground mining applications,
– instrument transformers, specifically designed to supply       –	transformers specifically designed for deep water
   measuring instruments, meters, relays and other similar           (submerged) applications,
   apparatus,                                                     –	medium voltage (MV) to medium voltage (MV) interface
– transformers with low-voltage windings specifically               transformers up to 5 MVA,
   designed for use with rectifiers to provide a DC supply,       – large power transformers where it is demonstrated that for
– transformers specifically designed to be directly                 a particular application, technically feasible alternatives are
   connected to a furnace,                                           not available to meet the minimum efficiency requirements
– transformers specifically designed for offshore                   set out by this Regulation,
   applications and floating offshore applications,               –	large power transformers which are like for like
–	transformers specially designed for emergency                     replacements in the same physical location/installation for
   installations,                                                    existing large power transformers, where this replacement
– transformers and auto-transformers specifically                   cannot be achieved without entailing disproportionate costs
   designed for railway feeding systems,                             associated to their transportation and/or installation.
–	earthing or grounding transformers, this is, three-phase
   transformers intended to provide a neutral point for system
   grounding purposes,
– traction transformers mounted on rolling stock, this
   is, transformers connected to an AC or DC contact line,
   directly or through a converter, used in fixed installations
   of railway applications,

                                                                                                     European MEPS for transformers 5
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
Frequently asked questions

Are manufacturers allowed to produce transformers with                 to be non-compliant and thus cannot be delivered to the
lower efficiency than required in the regulation?                      European market.
Transformers not compliant with the regulation may no longer
be placed in the European market (EU28-countries and Iceland,          For the verification measurements conducted by the
Liechtenstein, Norway) as of July 1, 2015. Switzerland is expected     surveillance authorities, there is a 5 percent tolerance.
to adopt the same requirements. By then all new transformers           However, this tolerance shall not be used by the manufacturer
need to meet the “Tier 1” minimum efficiency requirements of the       of importer as an allowed tolerance.
regulation (except the specific special transformers / installations
which are exempted from the regulation).                               How can I be sure that a transformer is compliant?
                                                                       All the transformers will have to bear a CE-marking as a sign
However, the regulations do not apply outside Europe.                  of compliancy with the prevailing directives. An easy way
Therefore, it will be possible for manufacturers in Europe             to verify the compliancy is by checking whether the transformer
to produce low efficiency transformers with high energy losses         has the appropriate marking on the main rating plate.
for markets that do not have minimum efficiency requirements.          The manufacturers will also have a responsibility of making a
                                                                       duly signed EC Declaration of Conformity document available.
Do I, as a customer, have to specify in my inquiry documents
that the transformer needs to meet the minimum efficiency              As a customer, I have been utilizing capitalization values for
requirements?                                                          the transformer losses in my inquiry and tender evaluations.
No, this is not necessary. It is primarily the manufacturer’s          Should I continue to do so despite the regulation?
responsibility to ensure that the transformers are compliant           Yes, you should continue to do so. The regulation is only for
with the regulation. Producing or importing a non-compliant            setting a minimum floor level for the transformer efficiency.
transformer into European market is illegal beginning July 1,          Total Cost of Ownership method (TCO) is used to minimize
2015. However, especially during the transition period, it may         the investment required to obtain the greatest energy savings
be recommended to make reference to the regulation as the              for the least cost. This results in the selection of transformers
minimum required efficiency level.                                     whose losses are economically optimal for the given need /
                                                                       case.
Is there a tolerance for exceeding the MEPS values?
No, there is no tolerance. If the loss values exceed the               The regulation will only define a constraint for the losses.
requirements of the regulation, the transformer is considered          The manufacturer should provide an offer with optimized loss

6 European MEPS for transformers
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
The transition period from
the regulation coming into force
(June 2014) until July 1, 2015
is effectively acting as a grace
period allowing the industry and
the market to adapt.

values that may be lower than the maximum value defined by
the regulation.

Is it possible to procure transformers now that meet the
“Tier 2” requirements scheduled to become mandatory
July 1, 2021?
Yes it is. A customer may make reference to the “Tier 2”-level
of the regulation in his inquiry. ABB can produce products
today that meet “Tier 2” requirements as well as products with
efficiencies beyond future minimum levels.

However, when talking about the “Tier-2”-levels, it should be
noted that the European Commission will conduct a “mid-
term” assessment for the regulation latest during the year 2017
where “Tier-2” requirement levels will be reviewed and may be
amended.

Is there a grace period after July 1, 2015?
No. In fact the transition period from the regulation coming
into force (June 2014) until July 1, 2015 is effectively acting
as a grace period allowing until the industry and the market to
adapt.

                                                                  European MEPS for transformers 7
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
ABB transformer solutions – available today

Timeline                                                                     Transformers with rating up to 3150 kVA and nominal voltage
October 21, 2009        EU adopted revised “Ecodesign Directive”            up to and including 36 kV
                                  (2009/125/EC) for Energy-related           The maximum allowed loss levels for transformers with ratings
                               products – establishing a framework           up to and including 3150 kVA are based on the classification
                            to be complemented by “implementing              of the EN standards 50464-1:2007 and 50541-1:2011.
                          measures” (E.Q. regulations on individual          Note: These EN standards are currently being united and
                                              products and systems)          revised to support the regulation more directly. Lower efficiency
June 11, 2014             EU commission adopted a regulation to             classes than in the EU MEPS will disappear completely.
                         apply the defined Ecodesign requirements
                                 on transformers and the regulation          Liquid-filled distribution transformers with one winding
                                         548/2014 entered into force         with Um
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
Concessions for transformers with voltages differing
from the above defined
Ref             Insulation level             Correction of load lossses
                                                     and no load losses
1              One winding with     Maximum levels of losses indicated in
                Um ≤ 24 kV and     tables can be increased by 10% for no
      the other with Um > 1.1 kV   load losses and by 10% for load losses
2              One winding with     Maximum levels of losses indicated in
        24 kV < Um ≤ 24 kV and     tables can be increased by 15% for no
      the other with Um > 1.1 kV   load losses and by 10% for load losses
3              One winding with     Maximum levels of losses indicated in
        24 kV < Um ≤ 36 kV and     tables can be increased by 20% for no
      the other with Um > 1.1 kV   load losses and by 15% for load losses

The regulation defines also concession for transformers with
dual voltage windings.

Transformers with rating >3150 kVA
and/or nominal voltage >36 kV
For the transformers with higher rating than 3150 kVA, an
index called Peak Efficiency Index (PEI) is introduced. The
methodology for calculating the PEI is based on the ratio of
the transmitted apparent power of a transformer minus the
electrical losses to the transmitted apparent power of the
transformers:
                               2(P0+Pc0)
                  PEI = 1–
                                  P0+Pc0
                              Sr
                                    Pk

P0	is the no load losses measure at rated voltage and rated
     frequency, on the rated tap
Pc0	is the electrical power required by the cooling system for no
     load operation
Pk	is the measured load loss at rated current and rated
     frequency on the rated tap corrected to the reference
     temperature
Sr	is the rated power of the transformer or autotransformer on
     which Pk is based

PEI represents a highest value
of efficiency index that can be achieved
at the optimum value of loading factor.

                                                                            European MEPS for transformers 9
Energy efficient transformer solutions European Minimum Energy Performance Standard (MEPS)
The regulation lists minimum allowed values of peak efficiency        In addition EU MEPS lists information that has to be shown
index for dry type transformers up to 10000 kVA and for liquid-       in transformers documentation.
-filled transformers up to indefinite rating.
                                                                      ABB and EU MEPS
Example (Liquid-filled transformer):                                  ABB has been in the energy business for 130 years and
                                         Tier 1              Tier 2   offers a full range of transformer products compliant with
25 MVA                                  99,657              99.700    the requirements available.

Markings and documentation                                            Our technologies are used along the entire energy value chain
Beginning July 1, 2015, the following product information             in both the utility and the industrial sectors. ABB enables
requirements for transformers not exempted from the scope             customers to maximize the value of energy used to improve
of the regulation must be shown on the rating plate in addition       their competitiveness while reducing environmental impact
to the EN 60076-1 requirements:                                       and enhancing sustainability. Solutions from ABB can help
– The values and the name of the classes of no load loss and         customers achieve:
   load loss for transformers ≤ 3150 kVA                              – Reduced energy costs
– For transformers > 3150 kVA the PEI                                – Reduced greenhouse gas emissions
– Information on the weight of all the main components               – Reduced need for additional generating capacity
   of a transformer (including at least the conductor, the nature
   of the conductor and the core material)                            Energy efficiency improvements can also provide additional
– For pole mounted transformers, a visible display plate             operational benefits, such as improved productivity, improved
   “For pole-mounted operation only”                                  quality, and reduced maintenance burdens.

                                                                      As the world market and technology leader in the transformer
A sample rating plate compliant with the new requirements             industry, ABB is committed to support customers with
                                                                      transformer solutions that enhance sustainability. Energy
                                                                      efficiency is one of the major drivers of our research and
                                                                      development activity. Today ABB is able to offer transformers
                                                                      with efficiency levels beyond the second level (“Tier 2”)
                                                                      of the European regulation scheduled for the year 2021.

                                                                      The regulation list maximum allowed
                                                                      losses or minimum allowed values
                                                                      of peak efficiency index for dry type
                                                                      transformers up to 10000 kVA and for
                                                                      liquid-filled transformers up to indefinite
                                                                      rating.

10 European MEPS for transformers
European MEPS for transformers 11
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