LIFTING THE LID ON AEROSOL PLUME - VACUUM TOILETS LIMIT THE SPREAD OF INFECTIONS INSIDE: CORROSION AND CABLE TIES HOW TO WIN TENDERS PICAC BEENLEIGH
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WWW.PLUMBINGCONNECTION.COM.AU AUTUMN 2021
LIFTING THE LID ON
AEROSOL PLUME
VACUUM TOILETS LIMIT THE SPREAD OF INFECTIONS
INSIDE:
CORROSION AND
CABLE TIES
HOW TO WIN
TENDERS
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IN AUSTRALIA. WE DO PROPER COPPER. CHOOSE KEMBLA COPPER TUBE. 1. KEMBLA IS A FOUNDING PIECE OF AUSTRALIA’S PROUD HISTORY Established in 1916 for one reason. To ensure Australia could convert its rich copper resources to finished product – with no reliance on offshore supply. 2. KEMBLA IS AUSTRALIA’S ONLY COPPER TUBE MANUFACTURER Ask for the Kembla brand and you are supporting Australian manufacturing and the many industries big and small that service it. Kembla also supports industry associations that support, educate and train you. 3. KEMBLA COPPER IS SOURCED FROM AUSTRALIAN MINES 87% of copper tube sold by Kembla is still made in Port Kembla, NSW Australia using LME A Grade copper cathode from Australian mines. 4. KEMBLA HAS OVER 100 YEARS OF INDUSTRY KNOWLEDGE Generational knowledge and long serving employees – over 100 years of material knowledge and a love affair with Australia’s renowned plumbing industry, practices and Australian plumbers. 5. PARTNERS TO AUSTRALIA’S FAVOURITE PLUMBING & HVAC-R MERCHANTS Stocked and supplied by Australia’s most respected Plumbing and HVAC-R distributors, renowned for the highest quality products.
CONTENTS
COVER STORY
10 STOPPING THE SPREAD VIA
VACUUM TECHNOLOGY
Plumbing Connection discovers
how vacuum toilet technology can
assist in lessening the spread of
COVID-19.
10
FEATURES
16 WINNING THE WAR ON 46 KEEP IT 100
WATERBORNE BACTERIA RWC has taken its PE-X piping
An Aussie-tech company system to the next level by
delivers water safe from E. coli, sourcing a stronger and more
16
Salmonella and Legionella to the advanced raw material that
world. boosts temperature and pressure
performance.
22 EXPANDING FOR THE FUTURE
A grant has been announced for REGULARS
the construction of a Queensland
Apprenticeships Centre at the 08 Editorial
Plumbing Industry Climate Action 10 Industry news
Centre’s (PICAC) Beenleigh
24 Training off the page
campus.
48 Estimating
22
28 NO SUBSTITUTE FOR QUALITY 52 Copper connection
Johnstone, McGee & Gandy PTY
LTD technical office – hydraulics
60 Products
Adam Johnson addresses the 81 Trade stuff
use of zip ties by plumbers to fi x
pipework rather than clips and
brackets.
38 A WINNING FORMULA FOR
REMOTE COMMUNITIES
Aurecon’s breakthrough water
28
security innovation for remote 66 HEALTH
communities wins global
engineering award. 70 BUSINESS
74 TRANSPORT
6 PLUMBING CONNEC T ION Autumn 202130
YEARS
Go with the brand Australian Plumbers trust.
t Built to last t No flow restrictor required
t No power required t Pilot and Hydro models available
t No battery replacement required
www.bosch-climate.com.auEDITORIAL
A GREAT SENSE
OF PRIDE www.plumbingconnection.com.au
A
t the time of writing I’ve just the potential to spread viruses GENERAL MANAGER
Jeremy Sweet
returned from a few days away via droplets released into the jeremysweet@build.com.au
in Victoria’s Apollo Bay. While atmosphere. We also highlight three
EDITOR
that in itself is fairly insignificant, Aussie companies playing their part Justin Felix
it felt far from after being cooped in developing and promoting the 03 9542 9024
justinfelix@build.com.au
up in the house during Melbourne’s technology around the country.
second lockdown, for what felt the We also take a look at a Melbourne- EDITORIAL CONSULTANT
Jeff Patchell
longest time. Upon approaching the based tech company doing big things jeff patchell@build.com.au
picturesque coastal town we were to curb waterborne bacteria.
STAFF WRITERS
greeted by a sign emblazoned with Following on from global Anna Hayes, Sean Carroll
the following words: ‘Welcome back research MicroHeat Technologies GRAPHIC DESIGNER
Melbourne. Good job, well done’. And has scientifically proven that Sam Elliott
we couldn’t all help but turn to one their Australian developed and ADVERTISING TRAFFIC MANAGER
another and feel a touch emotional, patented innovative method of Tracey Glanville
and of course thankful that – fingers electric water heating destroys major SUBSCRIPTION MANAGER
crossed – the worst of it is behind us waterborne bacteria such as E. coli, Brigitta Novosell
03 9542 9005
now. Salmonella and Legionella, that has –
With that in mind, I think we can on a daily basis – a significant health CONTRIBUTORS
Jon Palfrey, John Fennel, Brian Seymour, Ken
all breathe a collective sigh of relief impact on millions of people around Sutherland, Dr Kieran Kennedy
that the building and construction the world.
ADVERTISING
industry is, and always will be, And amid a global pandemic, it Angelo Sticca 03 9542 9011
considered an essential service. shouldn’t be forgotten, nor ignored, angelosticca@build.com.au
While many unfortunately lost their that other deadly bacteria and viruses TO SUBSCRIBE 1800 623 214
Australia 03 9542 9000
jobs and the likes of apprenticeship still exist.
New Zealand +61 3 9542 9000
numbers dropped, we’re looking on Fax (with credit card details) 03 9542 9090
course to bounce back rather quickly NEW YEAR, NEW BEGINNINGS
when compared to other industries. If 2020 taught me anything, it was
To those small businesses that the importance of spending more
weathered the storm of uncertainty time outdoors and enjoying Mother
and adapted on the go, we salute your Nature and as a result, I’m leaving www.facebook.com/tradieconnection
tenacity and resilience and think it’s my post as editor at Lanella Media
something to be extremely proud of. and jumping back into the fishing and www.linkedin.com/in/plumbing-connection/
And to those who didn’t fare as well, outdoor industry.
www.twitter.com/PlumbingCXNMag
or lost their jobs and businesses, our With that being said, I’d like to
hearts go out to you and we wish you introduce your new editor John By mail, please write to the address below
the very best this year and into the Power. John has extensive experience PUBLISHED BY:
future. Stay brave, stay focussed and in the plumbing industry and will bring Lanella Media Pty Ltd
2/18-22 Lexia Place,
don’t be afraid to ask for help! a fresh perspective to the publication.
Mulgrave, VIC 3170
Moving forward, as has always been If you’d like to get in touch with John, AUSTRALIA
ISSN 1034-3075
the case, the plumbing industry has he can be reached at johnpower@
an important role to play in the fight build.com.au.
Disclaimer: The opinions expressed in this magazine do
against COVID-19 and other diseases not necessarily reflect those of the publisher. Although
and bacteria. all materials are checked for accuracy, no liability is
assumed by the publisher for any losses due to the use
In this particular edition, you will Enjoy the read of material in this magazine. Copyright 2021 by Lanella
Media. All rights reserved. No part of this publication
read about vacuum toilet technology may be reproduced, stored in a retrieval system or
and its ability to stop ‘toilet plume’, transmitted in any form or by any means (electronic,
mechanical, photocopying, recording or otherwise)
which studies have indicated have Justin Felix without the prior permission of Lanella Media.
8 PLUMBING CONNEC T ION Autumn 2021Australian
ingenuity with
Italian quality
you can trust
With press-fit connections built into the valve, Australian plumbers can now enjoy the benefits of safer, faster, flame-free installation
and fewer joints which press-fit connections provide. Available for both water and gas with press-fit, female and male connections and
numerous handle options to suit a wide range of applications.
Manufactured to Zetco’s high standards in Italy, the range passes rigorous design and testing processes to ensure that every valve is of
premium quality. Ask for Zetco Press-fit valves at major plumbing retailers. Zetco Valves. Best range. Best quality. Best brand.
1300 659 639 www.zetco.com.auINDUSTRY NEWS
ENERMAX: A NEW NAME FOR A NEW 2020 WATER CHALLENGE WINNERS cutting edge solutions currently being
INDUSTRY ANNOUNCED developed.
Thermal Energy Solutions has Winners of the Bridge Hub 2020 Water “The quality of not only the winning
announced the launch of the Challenge have been announced. solutions but of all the applicants
ENERMAX SMARTcube. ENERMAX The challenge aims to solve water highlights that we have the capacity to
is the new brand in innovative problems in the agri supply chain achieve anything if we turn our minds
water heating - sourcing energy for and the winners’ solutions will be to the task at hand. Our ability to solve
maximum performance and efficiency. commercialised for Australia and New problems across the entire agrifood
Formerly under the ROTEX brand, Zealand. supply chain is only limited by our
these cube tanks have been known for Researchers looked to create water imagination, as long as we have the
water heating for over 25 years. out of thin air this year with the future right frameworks in place,” Craig says.
ENERMAX reflects the innovation of agrifood innovation looking bright. Winning teams were awarded
focus of Thermal Energy Solutions in Bridge Hub co-chief executive recognition and prize money.
both heating and heating energy. The Craig Shapiro says it’s not about “While today marks the end of
ENERMAX SMARTcube remains the collaborating and investing to get the Water Challenge, it is just the
backbone of the innovative ENERMAX these ideas off the page and into the beginning of a bigger journey of
systems. Its unique heat exchange market. working with a global community
design passes potable water through Launched in February, the Bridge of like-minded organisations and
316 grade stainless steel coils for Hub 2020 Water Challenge aims individuals to transform many of the
heating, completely separated from to uncover the best and brightest big ideas and solutions submitted to
the hot stored water, for unequalled research, the most innovative ideas, the Water Challenge into impactful
hygiene in delivery. and the best startups that positively and successful outcomes,” Craig adds.
The SMARTcube can include up to impact water sustainability across
three coils for hot water, hydronic our agrisystem. The global Challenge The winners are:
heating and other demands. Titanium attracted over 150 researchers and ∫ Australian Research Stream –
coils can be included for dedicated pool entrepreneurs from Australia, New sponsored by CSIRO
and spa heating. Water is delivered at Zealand and Israel. ∫ New Zealand Research Stream –
up to 85OC, and can be boosted via gas Winning solutions as diverse as sponsored by Zespri
or electricity (solar PV or grid). creating water from air, measuring ∫ Australian Startup Stream –
It takes solar energy directly from water with acoustics and sludge- sponsored by Commonwealth Bank
a home Solar PV system and is an free waste recycling for remote ∫ New Zealand Startup Stream –
eff ective thermal battery, maximising communities highlight that the Water Sponsored by Wharf42
the home’s self-consumption of solar Challenge has been successful in its ∫ Israel Startup Stream
energy to reduce energy costs. aim of uncovering some of the leading ∫ LagunaTech
An ENERMAX SMARTcube fi t for
purpose modular system is assembled
in a plug & play format, ready to install. STANDARDS AUSTRALIA’S NEW development Roland Terry-Lloyd says.
Simplified plumbing connections mean PUBLIC COMMENT PLATFORM With a new and improved navigation
faster installation and easier retrofi t LAUNCHED system, the public comment platform
or system replacement. Standards Australia has launched gives users the ability to read and
For more information, access the a new public commenting platform endorse comments left by other
Thermal Energy Solutions website through its contributor portal, contributors and informs individuals
or 1800ENERMX to arrange a visit to Connect, which aims to improve and if their comment(s) have been
their new interactive training facility. automate the public comment and accepted by the committee before
resolution process, making it more publication. Additionally, the
open, transparent and interactive. system will allow for comments on
“372 standards were published last international standards proposed for
year, and for individuals who wanted adoption in Australia.
to give feedback, it could at times be a “This platform is part of our
challenging process. ongoing commitment to provide our
“The upgraded platform addresses contributors with the best possible
these concerns with a range of new experience and strengthen Standards
functions, including allowing users Australia’s long-term commitment
to read draft standards online,” to foster transparency in standards
Standards Australia head of standards development,” Roland says.
10 PLUMBING CONNEC T ION Autumn 2021we HAVE now
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www.samios.net.au 1300 131 282 1947COVER STORY
VACUUM TOILETS
STOPPING THE
SPREAD VIA VACUUM
TECHNOLOGY
PLUMBING CONNECTION DISCOVERS HOW VACUUM TOILET
TECHNOLOGY CAN ASSIST IN LESSENING THE SPREAD OF COVID-19.
R
egardless of how many times we According to co-author of the study, discharges to sewerage treatment via a
read it, or in the media’s case, Ji-Xiang Wang and colleagues from gravity drainage connection.
write it, it remains relevant. Yangzhou University, China, these Vacuum drainage systems consist
COVID-19 has wreaked havoc in a way droplets can stay floating in the air for of three main components: a vacuum
none of us could have imagined prior to long enough for the next user to enter a generating station, a conveyance pipe
2020. toilet cubicle. system and individual collection points.
We have all learned a lot over the By people breathing in these droplets Toilets are connected to a vacuum
past few months about how to protect or bioaerosols, or by touching the piping network via a normally closed
ourselves and others against the virus surfaces where they have landed, vacuum interface valve, which acts as
running rampant across the globe. infections such as COVID-19 could a point of separation between constant
But while we dutifully scrub our hands spread. vacuum pressure in the waste piping
after every visit to the toilet, most of network and atmospheric pressure at
us probably don’t think about what is HOW DO VACUUM TOILETS WORK? the toilet bowl.
happening in the air as we flush. Rather than a rapid influx and swirl of When the flush valve is activated, the
One study, recently published in the water, vacuum toilets use the combined controller opens the interface valve.
journal Physics of Fluids, revealed how a energies of vacuum, atmospheric The pressure diff erential causes air
conventional gravity toilet creates what air pressure for the collection, to enter the toilet bowl and pull the
is essentially an invisible fountain of transportation and disposal of waste waste through the fi xture outlet before
tiny droplets shooting up and out of the through a piping network that can be transporting it into the piping network,
toilet bowl with every flush, otherwise routed above ground, in ground to a routing it to the vacuum centre. The
known as a toilet plume. vacuum generation station that then controller also activates the flush
12 PLUMBING CONNEC T ION Autumn 20215 years of.. Aquablend® Thermal Flush
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simple, fast and effective thermal flush function that allows Complies to Australian Standard
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To find out more information about the Aquablend® range visit enware.com.au
www.enware.com.au | 1300 369 273 | info@enware.com.auCOVER STORY
VACUUM TOILETS
dangerous germs, all in line with the
UN global water and sanitation goal to
provide safe and sustainable sanitation
to all.
After years of deliberation, a standard
for vacuum toilet technology was
accepted into the Plumbing Code
of Australia (PCA) by the Australian
Building Codes Board (ABCB), which
resulted in an amendment to the AS/
NZS 3500.2:2015 Sanitary Plumbing and
Drainage to include vacuum drainage.
Despite delays developing the
Standard, Australian companies have
been able to successfully implement
vacuum waste systems into a wide
range of projects, such as sporting
Avac’s training centre exposes new and existingcontractors to vacuum toilet stadiums, supermarkets, residential
technology. and commercial buildings, medical
facilities, universities, shopping centres
and correctional facilities.
water valve for rinse and re-fill of the VACUUM PREVENTS GERMS IN THE AIR The following three companies have
bowl. Elizabeth Nyarkoa Osei, at all successfully implemented vacuum
The opening and closing of the Loughborough University in England, has drainage systems into projects around
interface valve is precisely controlled recently undertaken a study looking at the country.
so that all waste is completely removed the difference in plume generation and
from the bowl. A flush is completed bacteria spread between gravity and AVAC AUSTRALIA – OPTUS STADIUM
using less than a litre of water and vacuum toilets. The soon to be published Sydney-based Avac Australia has been
any odours or bacteria are completely study reveals a considerable difference delivering land based vacuum drainage
removed from the bowl. between the two, where vacuum solutions for over 20 years. The
Vacuum drainage technology is toilets can completely prevent these company’s first major project involved
not new or untested by any means bioaerosols being flung into the air. providing a maximum-security prison
and made its name in marine and When a conventional toilet is flushed, with a vacuum installation, which was a
aeronautical industries in the 1950s. a vortex is created that forces a huge world first at the time of completion.
While the technology has been number of tiny droplets to rise up More recently, Avac has been tasked
relied upon in marine and aeronautical above the toilet bowl. In a vacuum with providing a vacuum solution for the
industries for decades, and more toilet, however, everything in the bowl, newly opened Perth Stadium, known
recently in commercial premises on including odour and the potentially by naming rights sponsorship as Optus
land, new reports suggest vacuum harmful bioaerosols are sucked down Stadium.
toilets should be considered even and safely transported away. The main issue during the design
further. Supervisor to the study Professor stage was the location chosen for the
M. Sohail says: “The results of this Optus Stadium. The stadium, located
study are significant, and to the in the suburb of Burswood, was built
THE LOUGHBOROUGH REPORT best of our knowledge no previous, on uneven, sandy marshlands, with the
published work has investigated and expectation that the stadium would
Loughborough University research work
spans over many important areas, and compared bioaerosols generation from naturally shift over time due to its size.
recently included for a new study comparing vacuum and gravity toilets using the Due to these poor ground conditions,
the release of germs from traditional gravity international standards of sampling contractor Multiplex and its hydraulics
and vacuum type toilets.
This study’s results summarise that indoor air for bacteria.” consultant, SPP Group, decided that the
vacuum toilets are a better sanitary As the world advances towards risks of environmental damage to the
option and are lower risk when it comes to safer and more sustainable toilet Swan River were substantial, given the
bioaerosol generation.
This marks an important step in
technologies, vacuum toilets are likelihood of building movement possibly
development and improvement of the more often considered as the default resulting in pipe fracture. Because
current preventive measures against solution. of this, a decision was made to avoid
hospital acquired infections and cross- Vacuum toilets not only contribute to installing under-slab drainage, and Avac
contamination but becomes even more
relevant now for all the public. water savings but are now also proven was approached to develop the vacuum
to significantly reduce spreading of solution.
14 PLUMBING CONNEC T ION Autumn 2021COVER STORY
VACUUM TOILETS
VACUUM TOILETS AUSTRALIA ( WA) – project used Vacuum Toilets Australia’s refrigerated cases and hand sinks is
INTERCONTINENTAL HOTEL Jets vacuum system. This system is the transported through an overhead pipe
Perth-based Vacuum Toilets Australia first in Australia to achieve both a 6-star network, which was connected to a
partnered with fellow local plumbing Water Efficiency Labelling System (WELS) central vacuum station.
company Johnson & Co Plumbing & Gas rating and WaterMark certification. The project resulted in a
to implement vacuum drainage systems 140m³ combined hydraulic and
for the Intercontinental Hotel, which H.I. FRASER GROUP – SUPERMARKET pneumatic vacuum system being
required waste water drainage solutions CHAIN installed, as well as 35 condensate
for the hotel kitchen and staff amenities. H.I Fraser Group has specialised in collection interface valves.
The project was the first of its kind to supplying gas, liquid and waste systems The construction of the system allowed
be commissioned in Western Australia, since 1989, with a strong focus on the client to progressively re-open
with Johnson & Co and Vacuum Toilets hydraulic, pneumatic and vacuum refurbished sections of the supermarket,
Australia being awarded the Project system designs. The company provides with minimal impact on stock and
Excellence in Commercial Construction vacuum drainage and collection systems supermarket customer sales.
(Plumbing) Award at the 2017 Master through its wholly-owned subsidiary
Plumbers Awards for Excellence. Australian Vacuum Systems (AVS). In
Footnotes:
The Intercontinental Hotel project 2017, H.I. Fraser was approached by A Comparative evalutaion of bioaerosol concentrations
between gravity and vacuum toilets (to be published)
involved the refurbishment of the a major Victorian-based supermarket Author: Elizabeth Nyarkoa Osei, Supervisors: Professor
pre-existing Rydges Hotel on Hay chain to design and supply a vacuum M. Sohail (Khan), Dr Oluwasola Afolabi, Loughborough
University
Street, and due to the limitations of waste management system, with the sole
Can a toilet promote virus transmission? From a fluid
the structure, project developers were purpose to dispose of the condensate dynamics perspective
Authors: Yun-yun Li, Ji-Xiang Wang and Xi Chen
unable to implement a traditional generated by its refrigerated cases.
Bioaerosol concentrations generated from toilet flushing
gravity drainage system. H.I. Fraser was able to successfully in a hospital-based patient care setting
Due to the flexibility that vacuum implement a solution that ensured Authors: Samantha D. Knowlton, Corey L. Boles, Eli N.
Perencevich, Daniel J. Diekema, Matthew W. Nonnenmann
drainage provides, designers of the waste water from the supermarket’s & CDC Epicenters Program
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WINNING THE WAR ON
WATERBORNE BACTERIA
An Aussie-tech company delivers water safe from E. coli, Salmonella and Legionella to the world.
F
ollowing global research,
Melbourne-based MicroHeat
Technologies has scientifically
proven that its Australian developed
and patented innovative method of
electric water heating destroys major
waterborne bacteria such as E. coli,
Salmonella and Legionella, that has –
on a daily basis – a significant health
impact on millions of people around the
world.
And amid a global pandemic, it
shouldn’t be forgotten, nor ignored, that
other deadly bacteria and viruses still
exist.
LEGIONELLA AND PSEUDOMONAS
Any regular readers of Plumbing
Connection will know we’ve covered the
topic of Legionella in detail; however,
unfortunately, the reality is, it isn’t
going away.
Legionella and pseudomonas – like
many other bacteria – if not removed
from the water reticulation system,
gain a foothold through biofilm. Some
bacteria will land inside a fitting or
pipe, form a biofilm and offer a foothold Waterborne bacteria such as E. coli, Salmonella and Legionella all pose significant
for other bacteria. As the biofilm health risks to millions of people around the globe.
strengthens, larger microorganisms –
like amoebas and protozoans – arrive
and feed off the bacteria. Legionella the minimal design guidelines of the ∫ High and Low temperatures (>50 at
take advantage of these larger various States and other regulatory hot water distribution outlets (>50 at
organisms. Once ingested, they live bodies’ means conflicts can occur. hot water distribution outlets andUL100FWS
PASSIVE
FIRE
SYSTEMS
THAT
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Ultra-low profile 67mm high floor waste collar solution
Ideal for casting-in pipework to significantly reduce costs:
Increases the speed of installation
Eliminates additional penetrations
Reduces under slab clipping and lagging
Increases head height below
Perfect for:
Laundry and bathroom installations
Balcony outlets
Water meter cupboard drains
Extremely versatile:
Any number of branches of the 4-way riser can be used as
Floor Wastes or Stacks in any combination
SNAP’s testing is independent;
we do not test at our own facilities. The central pipework can be either a Floor Waste or Stack
Reports are available on our website.
What is tested is what we sell
Visit our website for your local distributor Tested to:
1300 76 46 26 www.snapcollars.com.auDISEASE OUTBREAK CONTROL
Servicing the pump industry for over 50 years
Here comes all the
water you need.
MicroHeat Technologies CEO Brett Hernadi and MicroHeat
founder and inventor Cedric Israelsohn.
∫ Water velocities within the pipes should be increased for
improved water movement.
∫ All pipework should be lagged and wherever possible, cold
pipes separated from heat sources.
∫ For safe delivery, thermostatic mixing valves which mix hot
and cold water at the point of use should be used to ensure
the water can be kept hot for as long as possible without the
risk of scalding.
Lowara
e-HM Series & HME Smart Pump MicroHeat Technologies address many of these measures
via its on-demand, continuous-flow, electric water heating
This range of Lowara pumps and tanks are solution that would destroy the Legionella bacteria at the point
designed for any pumping application involving of use even where that reticulation system may have ambient
clean and non-aggressive water in household, temperatures and optimum growth temperatures below 50
small scale irrigation and booster applications. degrees. This capability makes the technology ideally suited to
both cold water and warm water disinfection solutions.
• Quiet operation • Dry run protection
• Compact design • Protection against THE MICROHEAT DIFFERENCE
• Easy to install excessively frequent starts What separates MicroHeat technology from other forms of
• Trouble free servicing • Approved for drinking electric water heating is that it doesn’t use a traditional hot wire
• Higher efficiencies water (AS/NZS 4020) or bare element design. Traditionally, these wires/elements sit
• Energy savings • European build quality
inside a tube, a voltage is applied and then the water passing
• Automatic re-set electronic • Large range of models
through the tube is heated by coming in contact with the heated
controllers available
wire/element, until the temperature of the water reaches the
Suitable for: desired, predetermined temperature setting.
• Residential • Water supply To address the likes of Legionella and Pseudomonas it’s
• Light-industrial • Irrigation important to understand that MicroHeat’s solution does
• Commercial • Pressure boosting not require additional cold water for stable temperature
mixing. Continuous flow hot and warm water temperatures
Contact your local plumbing supplies store are delivered safely and continuously. Here, heated
and ask about the Lowara pump range from water temperature is controlled via a digital system that
Brown Brothers Engineers. repeatedly monitors and dynamically reacts to changes in the
characteristics of the water being heated 100 times a second.
The system uses electricity to directly energise the water
coming into the unit, by using the water as the ‘connecting
wire’ between electrically-energised inert electrodes.
18
www.brownbros.com.au
PLUMBING CONNEC T ION
Autumn 2021
DELIVERING PUMPING SOLUTIONS
09/20DISEASE OUTBREAK CONTROL
Directly energising the water in such TABLE 1
a manner causes it to heat up without OXIDANT FORMULA OXIDATION STRENGTH (eV)
the need for heating elements. The unit TiO2/UV/H20 3.28
precisely calculates and controls the CATALYTIC OXIDATION
exact amount of electrical energy that Fluorine F2 2.87
needs to be supplied to heat the water, Hydroxyl Radical OH ∫ 2.8
by emulating the thermal heat equation.
Singlet Oxygen 0 (1D) 2.42
As the electrodes are the same
temperature as the water being heated, Ozone 0 3
2.07
scale is prevented from forming, Hydrogen peroxide H20 2 1.78
and the electrodes avoid the same
heat stress corrosion experienced by
traditional heat exchangers. Hydroxyl Radicals (OH) only exist for a to eff ectively disinfect water, water
The water heating solutions are few milliseconds. Hence sterilisation heating is not required. This will be a low
installed as close to the hot water takes place within the unit itself with power water disinfection product that
outlets as possible reducing wait only sterile water being discharged. The will make reticulated water safe to drink
time and water wastage. As plumbers Hydroxyl Radicals produced attack and and that is free from harmful bacteria
and designers, you will understand break down the cell wall/membrane of and pathogens.
that this means treated water can be any pathogens present. “The water heating solution can also
immediately delivered to the outlet Hydroxyl Radicals are one of the most be applied for use within cooling towers
without passing through any other powerful oxidising agents known. and evaporative cooling systems,
pipework that can cause contamination. This is shown in the table above. preventing the growth of Legionella
As a result of this innovation, Due to their oxidative strength Pneumophila bacterium, making these
MicroHeat decided to have its Hydroxyl Radicals are known to destroy systems cost eff ective, safe and
technology validated by the respected and breakdown all organisms found in dependable,’’ he says.
research facility at Swinburne water. Hence this method of advanced MicroHeat also sees the major
University and also the NATA testing oxidation is highly eff ective against: opportunity to expand its current
authority Eurofins Scientific Australia. ∫ Bacteria (Including E.Coli, Salmonella, manufacturing base in Melbourne for
The findings successfully validated Legionella) its water heating products across
the company’s expectations. ∫ Fungi and Yeasts (Reducing biofilms) the world to help make heated water
NATA tested results show that 99.9% ∫ Protozoa (Including amoeba) safe for users, more so in developing
(3 Log) reduction in bacteria infected ∫ Spores (Including Anthrax) countries.
water is possible, making MicroHeat’s ∫ Viruses (Including Ebola, Avian Flu, “MicroHeat will now be embarking
water disinfection method as eff ective COVID-19) on a global phase of expansion from
as hospital grade disinfectants without our base in Melbourne,” MicroHeat CEO
any environmental/biohazardous “Research and testing has Brett Hernadi says.
impacts. demonstrated that our patented “We believe there will be opportunities
The water disinfection method that water heating technology has been to manufacture our relatively
is inherent in MicroHeat Technology scientifically validated to have the inexpensive systems in countries
uniquely produces Hydroxyl Radicals ability to destroy pathogens such as E. around the world to help protect
(OH), which are coli, Salmonella and communities concerned about water
known to be highly Legionella without any used for drinking and bathing.
eff ective for the impact on the water’s “There is an ever-increasing need to
disinfection of water, There is an potable quality,” make the world a safer, and healthier
are completely safe, ever-increasing need says MicroHeat place to live. This makes these types of
do not produce any Technologies founder next generation solutions all the more
to make the world a
by-products and as and inventor Cedric imperative. MicroHeat Technologies is
such the production
safer, and healthier Israelsohn. poised to become a significant player in
of Hydroxyl Radicals place to live. “This means the the next generation water heating and
(OH) does not have patented technology water disinfection industries, saving
any adverse eff ect used to heat and water, energy and protecting millions of
on the water. This, disinfect water can people from sickness,’’ says Brett.
according to MicroHeat, makes it one be quickly adapted and implemented
of the cleanest, safest and eff ective all over the world for water disinfection For further information, give the team
disinfection methods available to the that can be installed at the point of a call on 1300 981 325, check out
water disinfection market globally. use, or point of entry. In this context, www.microheat.com.au or email them
Due to their extreme reactivity, while MicroHeat Technology is used at info@microheat.com.au.
20 PLUMBING CONNEC T ION Autumn 2021STRALIA
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A
DESIGNE
URED
CT
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& M A
ANUF
STORMWATER
DOWNPIPE
ADAPTOR
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Holman is a proud family owned Australian manufacturing business with a large moulding
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www.holmanindustries.com.au/plumbingTRAINING
PICAC BEENLEIGH – EXPANDING FOR
THE FUTURE
On 20 August 2020, the Queensland State Government announced a grant of $20 million towards the
construction of a Queensland Apprenticeships Centre at the Plumbing Industry Climate Action Centre’s
(PICAC) Beenleigh campus.
T
he grant was approved following a joint proposal With more than a dozen pilot projects around the country
submitted by industry stakeholders including the that are trialling ways to add hydrogen to the mix of natural
Plumbing and Pipe Trades Employees Union, Master gas for combustion use, the reality of a hydrogen-powered
Plumbers’ Association of Queensland, National Fire future is closer than we think. In South Australia, the State
Industry Association of Australia and the Air Conditioning Government have installed what it says is Australia’s largest
and Mechanical Contractors Association, for a critical hydrogen electrolyser. The electrolyser will allow hydrogen to
infrastructure project that would support skilled construction be extracted from water using renewable energy and pumped
trades through the economic downturn resulting from the through the current natural gas network into hundreds of
COVID-19 pandemic. homes in the southern suburb of Mitchell Park.
The Centre is an expansion and upgrade of the current If projects like this prove viable and the demand for hydrogen
facilities that will allow for a further 200 new apprenticeship grows, there will be extensive opportunities for gasfitters to play
training places to be available annually. A key objective of a critical role in the installation and maintenance of hydrogen
the expansion is to develop a hydrogen training hub to assist alongside, or in place of, traditional gas such as natural and LPG.
gasfi tters to transition to an energy mix that includes the The AIS Gas Industry Reference Committee (IRC) has
decarbonisation benefi ts of hydrogen. identified hydrogen safe handling as a key area for upskilling
The interest in developing renewable hydrogen for energy and retraining in the gas workforce (Skills Forecast 2019, page
use is rapidly gaining momentum in Australia, due primarily to 20). Work on gas systems comes with some clear inherent risks.
its promise of lower or zero emissions power and heat, and it’s It involves working with volatile materials in often hard to access
not all about exports. There is opportunity to use hydrogen in or confined space and often with ageing infrastructure. Any
the domestic market, to produce electricity and, blended with transition to hydrogen energy must be undertaken safely and by
natural gas for domestic use. persons trained and qualified in the use of hazardous materials.
22 PLUMBING CONNEC T ION Autumn 2021The expansion and upgrade of the current facilities will allow
for a further 200 new apprenticeship training places annually.
The Queensland Apprenticeships Centre aims to be at the
forefront of ensuring that current and future gasfitters can
safely include working with hydrogen as part of their skillset
and be leaders in a hydrogen powered industry.
Premier Annastacia Palaszczuk says, “Queensland’s
and Australia’s growing populations and economies will
also require increasing supplies of reliable affordable and
preferably renewable power. Manufacturing sectors that use
hydrogen in their processes will also benefit from a reliable
domestic supply.”
Along with the specialised gas training facilities, the Centre
will house an upgraded welding training centre, commercial
level HVAC systems in line with new Queensland government
regulations, fire protection alarm and emergency warning
systems, expanded roof safety training including safe work on
solar panel arrays and, a dedicated special hazards fire system
for the State’s only special hazards apprenticeship training.
As with all PICAC campuses, energy efficiency and
sustainability are an integral part of the design. The Centre
will feature low carbon technology such as recladding the roof
and walls with Structural Insulated Panels (SIPs), and the
installation of rooftop PV solar.
Another PICAC feature will be exposed plumbing
components that are usually found enclosed in the walls of
conventional buildings. By exposing the internal systems,
the building itself provides a working example of the latest
technologies to all learners and visitors to the facility.
The Centre’s plumbing and fire protection systems will
be installed by up to 70 plumbing and sprinkler fitting
apprentices. The aim is to assist those who have been
affected by the economic slowdown caused by COVID-19 and
to provide an opportunity to work on the installation of some
of the latest, state-of-the-art technology currently available
in Industry.
Construction commenced 30 November 2020 with
completion expected for June 2022.
For more information and current training at PICAC, see www.
picac.edu.au
w w w.plumbingconnec tion.com.au 23TRAINING OFF THE PAGE - JON PALFREY
USING WASTE FOR ENERGY PROVISION
& THE CYCLONIC THERMAL PROCESS
Jon Palfrey discusses the Vortex/Thermal Energy Solutions multi-functional waste to energy system and
its impact on the plumbing industry.
T
raditionally the plumbing Solutions energy production system created by this system.
industry has relied on energy using Enermax (formally Rotex) tanks The related diagram shows in basic
sources distributed via mains to capture heated water banking the concept a Vortex/TES system linked
transmission in electricity and natural energy gathered and reticulate to to an air to water heat exchanger
gas and in recent years has also seen fixtures on a standard recirculatory connected to a primary loop and storage
the development of solar energy being DHW system design. tanks functioning unpressurised.
used to heat water. The above attributes have come The combination of burning waste to
The next step in energy obtainability together in the design of the Vortex/ create energy, system control, hygienic
is the capacity to use waste and clean TES CTP System (Cyclonic Thermal water supply and numerous other
burn it to provide power, heated and Process). This is the term given to significant sustainability advantages
chilled water. the description as to how the system for residential dwellings up to large
This article will explore the functions by the clean burn of waste hospitals and retail developments.
innovation and development in this and the conversion to the use of high
energy category and illustrate some temperature air transferred to an SYSTEM INNOVATION & NECESSITY
fundamentals relating to function and air to water heat exchanger for DHW After in depth market analysis as well
applications where this system type can requirements. as technology development, Vortex/
be used. From this process, air and water can TES identified the need for a small de-
Waste management in any application be used to generate services supply for centralised high thermal output system
and associated issues relative to standard use across domestic water that could service the needs of industry
landfill and transportation can be heating, mechanical heating and even from the commercial sector through to
reduced using a Vortex/Thermal Energy chilled water supply via electricity the domestic residential market.
VORTEX/TES CTP SYSTEM
> > >
>
Mechanical
Heating
Turbine for
Temp. Sensors
Power Generation Cold
>
Supply Hot Flow
65°C
>
>
Duct > >
High Temp. Air Low Temp. Air
> > >
>
Controller
>
> >
Controller >
Fan
> > >
Air to Water
Heat Exchanger
VORTEX/TES CTP
ENERMAX®
Waste DHW Primary Pump Tanks & Coils Thermal Banking
24 PLUMBING CONNEC T ION Autumn 2021The Vortex/TES unit is unique when it comes to waste to energy technology. The waste to energy system is designed to convert input fuel into a high temperature clean thermal gas that can then be used through multiple applications. Apart from the high thermal output of the system, the Vortex/TES system is also designed to include the following benefi ts: ∫ Small footprint (
TRAINING OFF THE PAGE - JON PALFREY
process and burns from outside to in –
left smouldering, creating fumes and HOW CTP WORKS
other potentially harmful emissions due
to incomplete combustion.
The following list highlights multiple
outcomes in the conversion of thermal
output from the Cyclonic Thermal
Process system:
∫ Electricity
∫ Steam
∫ Hot Water/chilled water
∫ Refrigeration
∫ Thermal gas
∫ Heating/cooling or a combination of
all or any of the above.
The combination of the Vortex/
TES system operating on the cyclonic
thermal process requires storage
volume to capture and hold the heat.
Having a modular storage system
to “bank up” the available heat energy
now provides any application with an
ongoing reservoir of waste to energy
transfer capacity. ∫ Provision of high-level heat to energy costs but will help by reducing the
Industry and commercial applications commercial and industrial applications existing transmission loads and need for
benefi t not only with the supply of where high-pressure natural gas expensive system upgrades.
electricity and heat, but also surplus supply is not available or desirable Take a hospital as an example. Being
thermal energy available to produce due to remote geographic location or able to use the waste accumulated over
steam, hot water, chilled water, heating financial constraints in supply. daily patient and staff usage then convert
and cooling. ∫ Off ers large industry flexibility in that into a clean and efficient fuel to
Accordingly, this will result in the location and benefi ts in reduced provide domestic hot water, chilled water,
reduction in the consumption of natural regional land costs heating and ventilation requirements
gas and electricity, both of which ∫ Heat energy gathered and used in throughout the facility and remove waste
currently use fossil fuel reserves to modular Enermax storage tanks management issues is a new and exciting
supply these resources. providing unpressurised temperature direction that is being taken now.
Vortex/TES CTP can reduce the control and energy distribution to Advantages of such as system include
demand to use fossil fuels to generate services the provision of clean low-cost energy
Thermal Energy while concurrently ∫ Hygienic heated water supply via for standard services supply.
consuming GHG producing waste as a stainless steel coil sets for high flow As the plumbing industry adapts to
fuel source rather than be destined to rate and delivery performance in a energy demand options, more and more
landfill. modular capacity. decisions are being based on non-
Interestingly, generation of heat conventional energy alternatives that
can account for up to 92% of the total While microgrids are mainly related are becoming part of a new services
energy requirements for industry, to electricity supply, the same model supply initiative.
services and households. can be expanded into chilled/hot water Vortex/Thermal Energy Solutions is
Benefi ts of small-scale energy plants circuits for estates and commercial well positioned to provide an alternative
for commercial applications include: industries as well as individual project energy system solution in this new and
∫ Reduced vehicular/truck movement of applications such as hotels/resorts, exciting industry sector.
waste carriers aged care facilities, hospitals and large
∫ Reduced volume of waste to landfill residential applications.
∫ Vortex/TES CTP is modular/scalable The Vortex/TES system operates
Jon Palfrey is the Thermanl
– increase number of units in a as a clean, sustainable means of Energy Solutions/Rotex
module sizing design requirement supplementing the current energy supply Commercial Manager. He
conducts training to industry
to meet demand of thermal energy and needs for residential developments groups relating to all things
consumption in commercial and commercial project applications. water heating.
applications. This will not only assist to reduce local
26 PLUMBING CONNEC T ION Autumn 2021NOW AVAILABLE IN AUSTRALIA:
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WM-022742 VIC/TAS/SA/NT: 0407 855 458BEST PRACTICE
THERE IS NO SUBSTITUTE FOR
QUALITY
Johnstone, McGee & Gandy PTY LTD technical office – hydraulics Adam Johnson addresses the use of zip
ties by plumbers to fix pipework rather than clips and brackets.
O
n my desk at work I have sat
the cardboard top off a ‘Savoy
Biscuits’ box within plain
view. For those not familiar with their
trademarked statement, it reads ‘There
is no substitute for quality’ I use it to
question myself constantly, is this ‘best
practice?’
‘Best practice’ is a term that does
not seem to get enough attention in a
world pressed for time and competitive
pricing. But it is one that is key to
ensuring the protection of an industry.
‘Best practice’ is a term that should
be worn like a badge of honour by one
of the two fully ‘licensed’ trades in the
country. Instead, it would seem that
plumbing is headed on a ‘race to the
bottom’ trajectory. With contractors
being pushed to meet tight construction
programs there is an apparent
gravitation to time saving/cost cutting
measures being implemented when it
comes to pipework.
Gone are the days when plumbing
was considered by its subjects as an
’art form’ hard drawn copper bends,
off sets with a real pride for the finished
product. Irrelevant was the fact that
the plasterers would be arriving the
following morning to cover it up.
Covered or exposed, pipework was
installed to a standard that you could The use of cable ties to secure PEX pipes is far from best practice and does not
sleep soundly knowing that when that show pride in workmanship.
wall lining is pulled off in 50 years’ time,
the owner would be pleasantly surprised
with the care and eff ort that was taken installed above ground shall be retained it with class. PEX was brought in as
by the installer. by brackets, clips or hangers’. a solution, not an excuse for poor
The use of proprietary cable ties/ To me, a plastic disc fired into a workmanship. It is still required to be
zip ties to secure PEX pipes for me, is slab with a cable tie attached is none installed with care and precision and
the last straw. It is a practice that has of these. I will add that the sanitary done well can match any copper install.
frequented mainland high rise for a drainage code carries the same wording Test certificates from the
while now among other atrocities, but for the fi xing of pipework. Is that next? manufacturers are being published
now it appears to have migrated to Suspending drainage pipework with to show that cable ties can withstand
Tasmania. cable ties? the load put on them (of course they
A quick check of the Australian PEX pipe is not the problem here and can) while pipe manufacturers put
Standards reads that ‘water services plenty of tradespeople are installing distance between themselves and
28 PLUMBING CONNEC T ION Autumn 2021The Stainless Steel Advantage
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innovate. create. deliver.BEST PRACTICE
the question, stating that they don’t signed off on by your local authority, but
provide warranty for the pipe if it’s not is it really ‘best practice’? Does it put
fi xed using their system, but won’t go on show what your trade stands for? Or
as far as to condemn it for commercial are you becoming part of the problem
reasons, and local permit authorities for that trades are facing in an ever growing
now, appear hesitant to outlaw it. world of over-confident weekend
I have no doubt that manufacturers warriors?
would smile and walk away from any Silence the critics that claim
failed pipe or fi tting claim once it is seen plumbers are overpaid. Plumbers are
to be fi xed by a cable tie and not their tradespeople, professionals who are
proprietary system. The expense then tasked with installing complex networks
falls directly onto the plumber. Water services should be retained by of pipes with a real attention to detail,
Brackets and clips have stood the test clips, brackets or hangers. exposed or concealed, it is an install
of time, are purpose built, and they have that you can stand back at the end of
been designed to last forever. Can you the day and be proud of, share bragging
confidently tell your client that those services pipework with envy. They photos with mates of quality installs.
cable ties will restrict movement in your really do have the upper hand when it Only plumbers can correct this
pipework, protect it from abrasion as it comes to care and passion for their trajectory that the trade is on, take
expands and contracts over the lifetime work. Copper work, lagging, off sets, a step back if in doubt and ask the
of the product? Will they get a sense bracketing, it is all A1 standard. It is question of yourself whether this is
of value for money engaging a licensed their trade and they are proud of it. ‘best practice’.
tradesperson to cable tie pipework to So sadly yes, for now it looks like Once you have asked yourself that
structures? cable tie fi xings, push fi ttings, casting question you will already know the
I walk through construction sites, water pipes in to concrete slabs to avoid answer. What you do next is what
sneaking side glances at the mechanical clipping later etc. will be approved and matters most.
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30 PLUMBING CONNEC T ION Autumn 2021You can also read