Man and Machine - Together for your Success - Seminar Program Reaction Process Machinery 2019 - KraussMaffei
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Man and Machine – Together for your Success Seminar Program Reaction Process Machinery 2019 Engineering Passion
2
Man and machine
We bring you success
Individual challenges in mechanical engineering call for
intelligent solutions.
KraussMaffei’s training program is perfectly adapted to your
needs. This year we will be covering the following special topics:
Operation of the RimStar and Comet machine series, as well as
sound basic knowledge in our “Basics of PUR” seminar.
Your benefits
We will prepare you and your employees to use the reaction
machines from KraussMaffei in an optimal and efficient manner.
Our priority
Our seminars offer a high practical content which perfectly
complements the theoretical work. We teach you the function,
operation and repair of our machines in a simple and straight-
forward way. The result: noticeably improved quality of work,
higher productivity and effective troubleshooting.
Note:
Each participant receives relevant documents at the start of
the seminar and a certificate upon completion. Subject selection for special courses:
– CCM Clear Coat Molding
Special courses on request – LFI Long Fiber Injection
The seminars named in our Seminar program are held in – Spraying technologies
German. It goes without saying that, by special agreement, – Color metering
all seminars and seminar combinations can also be held – Multicolor technique
in English or with an interpreter. – Multicomponent technique
– Pultrusion
We also offer training courses specifically tailored to your needs – Older control systems and
in the fields of operation and maintenance – we come to you, or older series upon request
you to us.
We also hold training courses at decentralized locations Other special topics are available upon request.
(e.g. in the KraussMaffei Sales and Service Centre in Verl and Please contact us!
in the rooms of partner research institutes). We will write to
our customers in the respective catchment area separately. This Seminar program is also available for downloading at
www.kraussmaffei.com
Seminar Program 2019
Your Advantage, Your Success 3
Your benefits
Benefit from the practical orientation, personal
level and flexibility of our seminars!
KraussMaffei supplies practice:
Our trainers have many years of experience and make use
of the latest technology to offer you the highest quality of
instruction. They use practical exercises, for example on the
PUC07 and PUC08 computers, to impart their knowledge
to participants. This prepares participants as best possible
for their work in the company.
KraussMaffei offers training on a personal level:
We limit the number of participants in our training courses to
a maximum of eight. Our trainers respond individually to the
personal needs of participants and identify concrete problem
solutions.
KraussMaffei offers flexibility:
Whether you are a beginner or an advanced user, our program
contains training courses for all knowledge levels. We also offer
individual seminars on special subjects and special tasks, also
for older series. You can attend KraussMaffei training courses at
our Training Center in Munich or our Sales and Service Center in
Verl. We will also gladly come directly to your company.
Your advantages at a glance
– Comprehensive practical training
– Experienced seminar leaders
– Small learning groups
– Time for individual questions and problem-solving strategies
– All-round service covering journey, arrangement of hotel
accommodation and stay
We will take time to answer your questions and offer you
individual problem solutions.
Seminar telephone: + 49 (0)89 88 99 31 55
http://www.kraussmaffei.com/rpm-en/service-solutions.html
4
Your guideline to success
Basics, function, operation and maintenance
Basics Specialization Individual
Polyurethane RS 07, RS 08 or RS TP RTM
Basic seminar Operation of RimStar Operation of the
Polyurethane pump metering RTM metering system
technology machine with PUC07/ 1 day Special seminars
1 day PUC08/TP1200 (Examples on page 2)
computer
2 days
→ Page 5 → Page 6 → Page 11
Prerequisite for partici-
KK 07
pation is knowledge of
Operation of the
Comet and Hybrid a metering machine
metering machines
with PUC07 or
PUC08 computer
2 days
→ Page 7
EcoStar
Operation of pump
metering machine
EcoStar
2 days
→ Page 8
MKP
Mixing head and
pumps seminar
2 days
→ Page 9
MKE-3B
Repair of
mixing head Certificate
MKE-3B
1 day
→ Page 10 Each participant receives a
certificate upon completion.
Seminar Program 2019
Overview, seminar selection 5
Seminar PUR
Practical seminar on PUR
Basic seminar on polyurethane technology
Learning objective Cost and Dates
The participant learns about the struc- Please contact KraussMaffei for dates,
ture, composition and supply of polyure- fees and conditions for courses in
thane raw materials, behavior and languages other than German.
influences on chemical reactions and
safe handling of components. The semi-
nar also informs the participants about
the operating principle and proper han-
dling of the mixing heads.
Subjects
– Basics of plastics
– Types and products made
of polyurethane
– Polyols and their additives
– Isocyanate
– Behavior and influences during the
chemical reaction
– Definitions
– Use of foaming agents
– Safety precautions and hazards when
handling polyurethane raw materials
– Correct conduct in case of accidents
– Determination of physical values on
finished part
– Check of reactivity (cup test)
Prerequisite
No special previous knowledge required
Duration
1 day, 9:00 hours to 16:30 hours
6
Seminar RS 07, RS 08 or RS TP
Practical seminar on the RS 07, RS 08 or RS TP
Operation of pump metering machine RimStar
with computer PUC07, PUC08 or TP1200
Learning objective Cost and Dates
The participant learns about the design, Please contact KraussMaffei for dates,
method of functioning and operation of fees and conditions for courses in
the machine and the computer as well as languages other than German.
the localization of faults and the optimi-
zation of machine settings. Moreover, the
participant learns about the method of
operation and the correct handling of the
mixing heads and pumps.
Subjects
– Mechanical design of the RimStar
machine
– Safety devices
– Machine sequence based on
flow charts
– Maintenance of complete machine
– Operation of the machine on the
switching cabinet
– Configuration of the computer PUC07,
PUC08 or TP1200 and the decentral-
ized peripherals
– Explanation of all menu screens and
input parameters
– Operation of the computer with
practical exercises
– Localization of faults with the help
of the computer
Prerequisite
No special previous knowledge required
Duration
2 days, from 9:00 hours to 17:00 hours
Seminar Program 2019
Seminar selection 7
Seminar KK 07
Practical seminar on the KK 07
Operation of piston metering machine Comet
and Hybrid with computer PUC07 or PUC08
Learning objective Cost and Dates
The participant learns the configuration, Please contact KraussMaffei for dates,
the method of functioning and operation fees and conditions for courses in lan-
of the machine and the computer as well guages other than German.
as the localization of faults and optimiza-
tion of machine settings. The seminar
also informs the participants about the
operating principle and proper handling
of the mixing heads.
Subjects
– Mechanical design of the Comet and
Hybrid machines
– Safety devices
– Machine sequence based on flow
charts
– Maintenance of complete machine
– Operation of the machine at the
switching cabinet
– Configuration of the PUC07
or PUC08 computer and the decentral-
ized peripherals
– Explanation of all menu screens and
input parameters
– Operation of the computer with
practical exercises
– Localization of faults with the help
of the computer
Prerequisite
No special previous knowledge required
Duration
2 days, from 9:00 hours to 17:00 hours
8
Seminar EcoStar
Practical seminar on the EcoStar
Operation of the pump metering machine EcoStar
Learning objective Cost and Dates
The participant learns about the struc- Please contact KraussMaffei for dates,
ture, method of operation and handling fees and conditions for courses in
of the machine and operating unit as well languages other than German.
as the localization of faults and optimiza-
tion of machine settings. Moreover, the
participant learns about the method of
operation and the correct handling of
the mixing heads and pumps.
Subjects
– Mechanical design of the EcoStar
machine
– Machine sequence based on flow
charts
– Handling of the operating units and
explanation of the menu screens
– Design and method of operation of
the mixing heads
– Nozzle change and adjustment of
foaming pressure
– Functional principles of the metering
pumps
– Options for adjusting the output
capacity
– Flow control by means of frequency
converters
– Maintenance of complete machine
– Operation and practical exercises
at a machine
Prerequisite
No special previous knowledge required
Duration
2 days, from 9:00 hours to 17:00 hours
Seminar Program 2019
Seminar selection 9
Seminar MKP
Practical seminar on the MKP
Mixing head and pump seminar
Learning objective Cost and Dates
The participant learns about the method Please contact KraussMaffei for dates,
of operation and correct handling of the fees and conditions for courses in
mixing heads and pumps as well as the languages other than German.
disassembly and independent mainte-
nance of a mixing head.
Subjects
Mixing head
– General presentation of the mixing
head types
– Design and functional explanation
– Nozzle selection and change, including
adjustment of foaming pressure
– Hydraulic and electric activation
– Fault detection at the mixing head
– Maintenance
– Practical exercises at the mixing head
Metering pump
– Functional principles of the pumps
– Effect of various operating statuses
on pump behavior
– Options for adjusting the output
capacity
– Flow control
– Maintenance
– Practical exercises at the pumps
– Magnetic coupling
Prerequisite
No special previous knowledge required
Duration
2 days, from 9:00 hours to 17:00 hours
10
Seminar MKE-3B
Practical seminar on the MKE-3B
Repair seminar for mixing head MKE-3B
Learning objective Cost and Dates
Participants learn about the design, Please contact KraussMaffei for dates,
method of operation and correct handling fees and conditions for courses in
of this mixing head type. By means of languages other than German.
practical exercises, they also acquire
knowledge of how to repair the mixing
head.
Subjects
– General presentation of mixing head
types
– Design and functional explanation
– Hydraulic and electric activation
– Selection criteria and nozzle changing
– Fault detection at the mixing head
– Practical exercises on disassembling,
repairing, sealing and assembly with
subsequent function test
Prerequisite
No special previous knowledge required
Duration
1 day, 9:00 hours to 16:30 hoursSeminar Program 2019
Seminar selection 11
Seminar RTM
Practical seminar on the RTM
Operation of the RTM metering system
(RTM - Resin Transfer Molding)
Learning objective Cost and Dates
Participants learn about the design, Please contact KraussMaffei for dates,
method of functioning and operation of fees and conditions for courses in
the RTM metering system as well as the languages other than German.
specific parameters for the RTM process
and the screen pages for PUC08 process
data acquisition.
Subjects
– Presentation of the RTM process and
comparison of different resin injection
methods
– Design of the RTM metering system
– Machine sequence based on flow charts
– Functional principle of the RTM-specif-
ic metering units
– Design and method of operation of the
RTM mixing head
– Nozzle change and adjustment of
foaming pressure
– Metering of release agent into resin
component at mixing head
– Maintenance of complete machine
– Use of mold cavity pressure for control
of the resin injection
– Explanation of the input parameter
relevant to the RTM process and screen
pages of PUC08 process data acquisi-
tion system
Prerequisite
Basic knowledge on the function and
operation of a reaction machine, for
example, through participation in an
"RS 08" seminar (page 6)
Duration
1 day, 9:00 hours to 16:30 hoursSeminar Program 2019
Seminar registration
Reaction Process Machinery
Seminar registrations
Call: +49 (0)89 88 99 31 55
e-mail: joerg.elstner@kraussmaffei.com
Write: Jörg Elstner
Department RA 123
KraussMaffei Technologies GmbH
Krauss-Maffei-Strasse 2
80997 Munich
Fax: +49 (0)89 88 99 15 31 55
See rear side for fax template
Internet: http://www.kraussmaffei.com/rpm-en/service-solutions.htmlPlease fill in and fax to: +49 (0)89 88 99 15 31 55
We are familiar with and acknowledge the terms and conditions of participation in the registration documents.
You can register online at: http://www.kraussmaffei.com/rpm-en/service-solutions.html
Fax template
Seminar registrations 2019
Client
Company Name, first name of customer
Department Telephone
Street, no. / post office box Fax
Zip code Town/city E-mail
Seminar attendance
1st seminar title 2nd seminar title
Date Date
Name, first name of participant Name, first name of participant
Professional training Professional training
Field of activity Field of activity
Profession qualifications and further training Profession qualifications and further training
Maintenance (mechanical) Maintenance (mechanical)
Maintenance (electrical system) Maintenance (electrical system)
Design/project engineering Design/project engineering
Production Production
Other: Other:
Hotel booking by KraussMaffei desired?
Yes No
Date of arrival Date of arrival Name of hotel (optional)
Town/city, date SignatureSeminar Program 2019
Seminar registration, Special Conditions or Participation 15
General notes
Terms and conditions of participation
1. Please forward registrations to: 6. Booking of a room a good reason, e.g. if the trainer is sick, insofar
KraussMaffei Technologies GmbH Hotel room booking by KraussMaffei is possible. as this can be reasonably expected of the seminar
Abteilung RA 123, Herr Jörg Elstner If you require this, please enter it in the seminar participants.
Krauss-Maffei-Straße 2, 80997 Munich registration accordingly. However, KraussMaffei
Tel. +49 (0)89 88 99 31 55 cannot provide a guarantee, in any form whatso- 10. Liability
Fax +49 (0)89 88 99 15 31 55 ever, on the availability or hotel services. Over- The organizer shall be liable for damages only
joerg.elstner@kraussmaffei.com night accommodation costs shall be borne by the in the case of willful or grossly negligent conduct.
participant. Customers themselves are responsi- Liability for a violation of major contractual obli-
Please use our registration form ble for canceling a booked hotel room. Any can- gations and injuries to life and limb or health
(on page 14). celation costs thus incurred shall be paid directly is not affected. In the event of violation of major
to the hotel. contractual obligations, the claim for damages
2. Applicability shall be limited to typically foreseeable damages.
These Special Conditions for Participation apply 7. Terms and conditions of payments
only to companies referred to in section 14, 310 A flat rate without cash discount shall be charged 11. Copyright
subsection 1 of the German Civil Code (BGB). to each participant for the individual seminars. Work documents and the computer software used
Please refer to the respective seminar contents are protected by copyright. The reproduction of
3. Registration and conclusion of contract for the costs of the German-language seminars. seminar documents for unapproved purposes, as
Registration implies acceptance of the terms and All prices quoted exclude the statutory value- well as the dissemination, utilization and disclo-
conditions of participation on the part of the par- added tax. Please specify the seminar title or sure of the contents to third parties, is not per-
ticipant. Registration can be in writing or by means code in all correspondence or money transfers. mitted. Violations shall result in mandatory dam-
of the online registration form. Consideration shall The participation fee shall become due when the age compensation.
always be given to registrations in the order their invoice is issued. Please quote the invoice num-
arrival. The contract is concluded upon receipt of ber when making the payment. 12. Severability Clause
the registration confirmation. Register in good In the event that individual provisions of these
time to guarantee your place in the seminar! 8. Withdrawal conditions of are invalid, this does not affect the
Please register no later than four weeks prior to Participants can withdraw up to 14 days before validity of the remaining provisions. The invalid
the start of the seminar. Please use our registra- the start of the seminar. If cancelation is made in clause will then be replaced with another clause
tion form provided. "Your" seminar is not on offer? writing after this period, the seminar organizer that meets the economic intent of the invalid
Just contact us! Deviations from the scheduled shall be entitled to demand or retain 50% of the clause.
seminar dates are possible upon consultation. seminar fee as a lump-sum settlement. This
lump-sum settlement shall amount to 100% in 13. Applicable law and place of jurisdiction
4. Prerequisites for participation the case of withdrawals within one week before German law applies to all disputes regarding and
Practical exercises are carried out with the semi- the start of the seminar. The lump-sum settle- in connection with the legal relationship between
nar participants during the seminar. To guarantee ment shall not apply if a substitute participant the parties. The agreed place of jurisdiction of the
the success of the seminar, therefore, the number is named. The participant retains the right to courts is Munich.
of participants is limited. Please reserve your prove that the lump-sum costs were not incurred,
seminar is good time so that we meet your date or were incurred in a substantially lower amount.
request. You will receive confirmation of partici- KraussMaffei expressly reserves the right to
pation when your written registration has been claim greater costs.
received.
9. Cancelation of seminars and changes
5. Services KraussMaffei reserves the right to cancel, post-
Participants will received training from the pre- pone or combine the scheduled seminars if the
senters in theory and practice. At the start of the number of participants is too low, if presenters
seminar, each participant receives documents on cannot attend, due to force majeure or for other
the respective seminar, and a certificate upon important reasons for which KraussMaffei is not
completion. This further training uses the most responsible. Participants shall be informed
modern technical aids. The registration fees cover immediately and payments that have already been
the costs of all seminar documents, the use of the made shall be reimbursed. Further claims, irre-
technical equipment, beverages in the breaks and spective of the form, shall be excluded unless
lunch in the company canteen. Travel and over- the organizer has acted with intent or gross negli-
night accommodation costs shall be borne gence. The organizer has the right to replace
by the participant. trainers or to postpone dates in the schedule for16
Overnight accommodation
Hotel suggestions
Near to KraussMaffei Main train station / city center
Zur Allacher Mühle Leonardo Royal Hotel Munich relexa hotels
Eversbuschstraße 173 Moosacher Straße 90 Schwanthalerstraße 58-60
80999 Munich-Allach 80809 Munich 80336 Munchen
Tel. +49 (0)89 81 21 802 Tel. +(0)89 620 397 79 Tel. +49 (0)89 99 65 06-464
Fax +49 (0)89 81 20 678 reservations.muenich@leonardo-hotels.com reservierung-muenchen@relexa-hotel.de
allachermuehle@t-online.de Prices from € 112/night Prices from € 87/night
Prices from € 65/night
Hotel Garni Schwertfirm Augusten Hotel München
Hotel Lutter (Garni) Adalbert-Stifter-Straße 5 Augustenstraße 2
Eversbuschstraße 109 85757 Karlsfeld 80333 Munich
80999 Munich-Allach Tel. +49 (0)81 31 90 050 Tel. +49 (0)89 51 68 90-0
Tel. +49 (0)89 81 27 004 Fax +49 (0)81 31 90 05 70 info@augustenhotel.com
Fax +49 (0)89 81 29 584 info@hotel-schwertfirm.de Prices from €84/night
hotel-lutter@t-online.de Prices from € 77/night
Prices from € 78/night
Hotel Tafernwirtschaft Fischer We will gladly help you to book a room.
Hotel Bunker Bahnhofstraße 4 During the seminar registration, please
Lautenschlägerstraße 26 85221 Dachau specify your day of arrival and departure
80999 Munich Tel. +49 (0)81 31 61 22 00 and any specific hotel you wish.
Tel. +49 (0) 89 45 22 4440 Fax +49 (0)81 31 61 22 079
info@hotelimbunker.de willkommen@hotelfischer-dachau.de Prices do not apply during trade fairs
Prices from € 107/night Prices from € 75/night and are subject to change.
Hotel Weichandhof Hotel Central
Betzenweg 81 Münchner Straße 46a
81247 Munich 85221 Dachau
Tel. +49 (0) 89 89 11 60 0 Tel. +49 (0)81 31 56 40
Fax+49 (0) 89 89 11 60 12 Fax +49 (0)81 31 56 41 21
info@weichandhof.de info@hotel-central.dachau.de
Prices from € 95/night Prices from € 88/night
For more hotel suggestions, please Fremdenverkehrsamt / Tourist Office
visit: http://www.kraussmaffei.com/en/hotel-suggestions.html Sendlinger Straße 1
80331 Munich
Tel. +49 (0)89 23 39 65 00
Fax +49 (0)89 23 33 02 33
www.muenchen-tourist.deSeminar Program 2019
Overnight accommodation, arrival 17
How to find us
Transport connection to Munich
Traveling by car
n If you travel by car to
afe
gh
AB-Kreuz Flu nich KraussMaffei, please
Neufahrn Mu port park your car in the
Air
Autobahn visitors' car park.
92
Au ürnb
Da
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Travel by train
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Fürstenfe Oberschleißheim
ldbr 471 9
uck From Munich Main Station
Au Karlsfeld AB-Dreieck take rapid-transit railway line
to 304
ba
hn
Feldmoching S2 in the direction of Dachau/
AB-Kreuz
St München Nord Petershausen and get off at
8 ut
tg AB-
ar
t Ausfahrt 10
99 "Allach" train station (journey
Autobahnring Nord
time: around 15 minutes). You
can see our company premis-
Da
ch
Max-Born-Str.
Evers
es directly from "Allach" train
au
Allach Mittlerer Ring 99
er
bu
station.
St
r.
sch s
KraussMaffei
tr.
99
Landsberger Straße
Bodenseestraße 94
Pasing
Hauptbahnhof/ Autobahn
96 Main Station Passau
Autobahn Lindau
8 99
ar
Is
95
Auto urg
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How to find us
Munich-Allach and surrounding area
Dac rshaus
Pete
Karlsfeld
hau
en
304
Dachau
Dachau
af
h
gh
ic
/
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Fl
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Ai
99
Karlsfeld Autobahnring
Ausfahrt Ost
Ludwigsfeld
Da
ch
au
er
St
ra
ße
Ludwigsfelder
Straße
Krauss
Geo
Maffei
rg-R
Anfahrt für
LKWs und PKWs/
eism
. approach for Max-B
i-Str or n-S
affe trucks and cars tr.
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Krau
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St.-aße
raße
KraussMaffei
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Str
Str.
er
Angerlohstraße
str.
lius
St
a
Ves
ra
Allach
ß
Anfahrt nur für PKWs/
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transit for cars only
E v e rs
bu s c
Allache
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Al
la
ch
aße
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Pasing
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Pippinger Straße
Hau n Statio
Mai
Verdistraße
ptba
Obermenzing
hnh
Schloss/Castle
Nymphenburg
n
of /
Travel to city center
by train or air
From Munich Airport, you can You can reach KraussMaffei Dachau/Petershausen and
reach the main train station from the main train station in exit at "Allach" station. Allach
by local train (S-Bahn line S1) Munich within 15 minutes is directly in front of our
or with the S8 in direction city with the local train (S-Bahn) company premises.
center. number S2 in direction19
KraussMaffei
A strong brand in a unique global group
Cross-technology system and There for you around the world Individualized service
process solutions With our worldwide sales and service Our employees from customer service,
Whether in Injection Molding, Reaction network, we offer our international application technology and service help
Process Machinery or Automation – the customers an excellent basis for a you with your questions and needs on
KraussMaffei brand stands for pioneer- successful business relationship. Due to every topic dealing with machines, sys-
ing and cross-technology system and the close proximity to our customers, we tems and processes – around the globe,
process solutions in plastics processing are able to answer your individual inqui- quickly and with a high level of expertise.
worldwide. For decades, our expertise, ries very quickly. We work out the best We have developed an extensive custom-
innovative ability and passionate commit- possible technical and economical solu- ized service spectrum with our lifecycle
ment to plastics engineering have been tion for your product and production re- design, which accompanies you through-
your competitive edge. As a cross-indus- quirements together with you. Test our out the entire lifecycle of your machines
try system provider, we offer you modular machine technology for your applications and systems. Take advantage of the per-
and standardized systems as well as so- and let our experts put together an indi- sonal interaction and flexibility we offer
lutions customized to your needs. vidualized service package for you. in our practically oriented seminars. We
carry out customer-specific trainings ei-
ther at your location or at our sales and
service locations.
KraussMaffei Group
You can find additional information about
KraussMaffei at: www.kraussmaffei.com
Comprehensive expertise
Unique selling proposition Technology3
The KraussMaffei Group is the only pro-
vider in the world to possess the essen-
tial machine technologies for plastics
and rubber processing with its Krauss-
Maffei,
KraussMaffei Berstorff and Netstal
brands: Injection Molding Machinery, Au-
tomation, Reaction Process Machinery
and Extrusion Technology.
The group is represented internationally
with more than 30 subsidiaries and over
ten production plants as well as about
570 commercial and service partners.
This is what makes us your highly skilled
and integrated partner. Use our compre-
hensive and unique expertise in the in-
The KraussMaffei Group has a global presence.
dustry. Countries with subsidiaries are marked in dark blue.
In the white-colored regions, the Group is represented
You can find additional information at: by over 570 sales and service partners.
www.kraussmaffeigroup.comThe KraussMaffei seminar concept –
Your tool for excellent work results
KraussMaffei reaction machines set standards in
the industry all over the world. Apart from most
modern machine technology, as always the key
to top quality is the personnel at the machine –
in operation, maintenance and process control.
Our seminar concept provides your employees with
the tools necessary to complete these tasks.
This way you can maximize the potential of your
machine.
00.00. 1st edition 08/2018 RPM 030 BR 08/2018 EN ··· Subject to technical changes
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