Mobility - The Phoenix Contact innovation magazine

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Mobility - The Phoenix Contact innovation magazine
The Phoenix Contact
innovation magazine

Mobility
What drives a European metropolis?
Over land, on water, on the tracks, and on foot –
the mobility profile of Amsterdam

The refrigerated innovation
Why e-mobility will only break through
once the connector is cooled
Mobility - The Phoenix Contact innovation magazine
FA C T S A N D F I G U R E S

                                                  4.1 billion 150 t
                                                                airline passengers                                        Payload of the new heavy-duty
                                                                                                                                                                                              57.1 km
                                                                                                                                                                                              The longest railroad tunnel in the world
                                                                worldwide (2017)                                          Big Falcon Rocket from SpaceX                                       (Gotthard Base Tunnel, Switzerland)

                                                                       75.5 million
                                                                   bicycles in
                                                                                                                                                                458.45 meters    The longest ship in the world, the tanker
                                                               Germany (2018)                                                                                                    Jahre Viking (scrapped in 2010)

                                                                                                                                     Utrecht
                                                                                               New York                              The most bicycle-friendly
                                                                            Largest city in America                                  city in the world (2019)
                                                                                                                                                                                               136,500 kilometers
                                                                         (21.25 million inhabitants)                                                                                           Length of freeway network in China (2017)

                                                                                                                                                                                                     1,545 bus routes
                                                               Route 66                                                                                                                              in Shanghai alone
                                            the legendary interstate
                                                                                                                                                     Istanbul
                                                                                                                                                     The largest
                                                 highway (3945 km),
                                                     opened in 1926                                                                                  airport in the                     110,000 kilometers
                                                                                                                                                     world – built in                   Length of waterway network in China (2013)
                                                                                            82 kilometers
                                                                                                                                                     just 4(!) years
                                                                                            The length of the
                                                                                            two-lane Panama Canal

            Total length of traffic jams on motorways in Germany                                                                                                                         New passenger vehicle
            in the years 2002 to 2018 (in kilometers)                                                                                                                                  registrations (in millions)

                                           1,750,000
                                                                                                                                                                                       Germany
                                                                                                                                                          1,528,000

                                                                                                                                                                                       3.51
                                                                                                                                                 1,448,000
    Length of traffic jams in kilometers

                                           1,500,000
                                                                                                                                     1,378,000

                                           1,250,000
                                                                                                                         1,100,000
                                                                                                               960,000
                                           1,000,000                                                                                                                                   China
                                                                                                     830,000
                                            750,000

                                                                                 450,000
                                                                                           595,000                                                                                     6.7
                                            500,000
                                                                       400,000
                                                       321,000 359,000
                                            250,000

                                                  0
                                                        2002    2006    2010      2011      2012      2013      2014       2015        2016       2017      2018      Source: Statista 2019

                                                  18%                                                12.5%                                                         1.0%                                      2.69%
                                            of all Americans consider                            of Munich's transport                                   of new vehicle registrations                   of global CO2 emissions
                                           the public transport system                         infrastructure serves as                                    in Germany are electric                         is generated by air
                                               to be well developed                              parking space (2018)                                    passenger vehicles (2019)                          transport (2015)

2   UPDATE 3/19                                            The Phoenix Contact innovation magazine
Mobility - The Phoenix Contact innovation magazine
EDITORIAL

                                               Action, please!
                                               Dear readers,
                                               Mobility is not just something technical, useful, or fast. Mobility is also
                                               something emotional. Something that we ourselves, in the truest sense of
                                               the word, live and experience every day.
                                                  Naturally, as the General Managers of Phoenix Contact E-Mobility, the
                                               subject of electric mobility is close to our hearts. After all, Phoenix Contact
                                               has been shaping the field of e-mobility with a wide range of products and
                                               technologies since 2011, with the development of the cooled High Power
                                               Charging solution currently in focus. Starting on page 28, read about how
Michael Heinemann and Ralf Döhre,              a single component led to the development of the complex HPC charging
General Managers, Phoenix Contact E-Mobility   system that is suitable for everyday use.
                                                  A very special “Charging chitchat” section, starting on page 34, takes
                                               a look at day-to-day driving with electric cars and individual experiences.
                                               Phoenix Contact employees describe their experiences of mobility with a
                                               connector – and demonstrate that e-mobility has long been ready to be a
                                               part of our everyday lives.
                                                  But mobility is much more than just electric mobility. Using Amsterdam
                                               as an example, we will be taking a look at what means are necessary to cope
                                               with individual mobility in the age of ever-expanding cities. The modes of
                                               transport employed in the innovative Dutch metropolis could hardly be
                                               more varied. The mobile treasure hunt begins on page 14.
                                                  Incidentally, we will be revealing more about ourselves and these subjects
                                               on the blog accompanying our UPDATE innovation magazine. Among other
                                               items of interest, you will find further images, reports, and news on Phoenix
                                               Contact there. The blog can be found at update.phoenixcontact.com.

                                                                        The Phoenix Contact innovation magazine   UPDATE 3/19   3
Mobility - The Phoenix Contact innovation magazine
The Phoenix Contact in-
novation magazine

Mobility
What drives a European metropolis?
Over land, on water, on the tracks, and on foot –
the mobility profile of Amsterdam

The refrigerated innovation
Why e-mobility will only break through
once the connector is cooled

The fairings of a bright red sports
car represent the dynamics of
mobility in all of its fascinating
and challenging facets

                                                                                                Water versus land, car versus bicycle and railroad –
                                                                                                how does a metropolitan area find a balance?

                                                                                                14
                                                                                                                             LOOKING BACK FROM THE FUTURE

                                                                                                                             Do you remember, back in 2019 ...?
                                                                                                                             How do we explain expressions such
                                                                                                                             as exhaust pipe, smog, gas station, and
                                                                                                                             traffic jams to our grandchildren? | 8

                                                                                                                             Urban
                                                                                                                             mobility
                                                                                                                             What will the future of transportation
                                                                                                                             look like in Amsterdam, the ancient
                                                                                                                             metropolis of trade? | 14

        4                                           UPDATE 3/19   The Phoenix Contact innovation magazine
Mobility - The Phoenix Contact innovation magazine
PIONEERS

                                                                                                                                             Everyday life with
                                                                                                                                             electric mobility –
                                                                                                                                             An adventure
                                                   What is behind the                                                                        no more

                                                                                                                                             34
                                                   plastic casing of a fast
                                                   charging connector?

                                                   28

                                                                              A modern approach
                                                                               to transit upgrades
   The USA – a country

                                                                                        42
        full of contrasts:
What is life like between
   big block and Tesla?

               40

          SWISSLOOP                         E-MOBILITY IN EVERYDAY LIFE                                 TECHNOLOGY

          Swiss                             Charging chitchat                                           A modern approach
          acceleration                      Electric vehicles have long since                           to transit upgrades
          What are Swiss students looking   become a part of everyday life. Talking                     When expanding its track, a
          to do with SpaceX's high-speed    shop at the charging station | 34                           major transit agency improved
          tube and circular connectors                                                                  the safety and efficiency
          from Phoenix Contact? | 24        FAST CHARGING                                               of its communications and
                                                                                                        signaling system | 42
                                            Charging in the fast lane
          HIGH POWER CHARGING
                                            The first 450 kW charging station has
          The future of E is HPC            been opened near the A8 freeway | 38                                   Editorial | 3
          The rapid development of fast                                                                            From the industry | 6
          charging technology | 28          IN DEMAND                                                              Behind the scenes | 44
                                                                                                                   Legal notice | 47
                                            Between big block and Tesla
                                                                                                                   Preview | 47
                                            How is the home country of
                                            automobile mobility dealing with
                                            the rapid technological shift? | 40

                                                                                     The Phoenix Contact innovation magazine   UPDATE 3/19              5
Mobility - The Phoenix Contact innovation magazine
F R O M T H E I N D U S T RY

                                                                                                                                Developed by
                                                                                                                                Designworks:
                                                                                                                                The Skai air taxi

Who is ready to spring into the air?
Thanks to fuel cell and drone technology, our airspace will become accessible with practically zero emissions
The question above is no                         The start-up company                     Designworks has now unveiled          skeptical of the idea, because
longer as strange as it once                  Alaka'i is demonstrating just               the five-seater Skai air taxi. The    the noise, a lack of landing
was. Following on from global                 how close this idea is to being             technological features include        space, and environmental
shipping companies stating                    ready for series production.                a six-motor drone with a fuel         regulations render urban
their intentions to use airspace              The Massachusetts-based                     cell that gives it a range of up      applications rather improbable.
to deliver parcels, the first start-          company commissioned the                    to 640 kilometers.
ups are looking into the realistic            BMW subsidiary Designworks                     According to a statement           skai.co
possibility of sending ultralight             to undertake a study. Together              issued by BMW itself, however,
taxis into the air.                           with the American company,                  the parent company is rather

Plugging in                                                                Centimeters instead of meters
Electric vehicles are becoming more common on U.S.                         Lightning-fast reactions make autonomous driving safe
roads. In the long term, this will help reduce air pollution
                                                                           Using the new radar sensor modules,             processes. Only reaction instructions
and other environmental issues, but it has led to
                                                                           the Berlin Fraunhofer Institute wants           are sent to the actuators.
infrastructure and parking challenges in American cities.
                                                                           to make autonomous driving much                    The research project is expected
Fortunately, many municipalities are adopting EV-friendly policies.
                                                                           safer and more feasible. When a                 to be completed as early as
The Environment America Research & Policy Center released a
                                                                           person driving at 50 km/h recognizes
report, “Plugging In: Readying America’s Cities for the Arrival of
                                                                           an emergency situation, it will
Electric Vehicles,” that highlights proven strategies for solving
                                                                           take around 1.6 seconds
urban issues around EVs. A few of the recommendations include:
                                                                           for him to react. During
•   Partnering with businesses to use existing parking                     this time, he will have
    infrastructure while providing EV charging                             travelled more than
•   Encouraging sharing of e-mobility options, such                        20 additional meters.
    as car sharing, ride sharing, and bike sharing                         Although the sensors
                                                                           used today need just
•   Developing apps so that EV drivers can easily find                     0.5 seconds to react,
    available chargers and dedicated EV parking                            the new controllers
https://environmentamericacenter.org/reports/amc/plugging                  developed by the Fraunhofer
                                                                           Institute can react up to 50 times
                                                                           faster. From detecting a hazard to
                                                                           applying the brakes, the vehicle will           2020. Testing is currently underway
                                                                           have travelled just 15 cm.                      in the dense jungle known as
                                                                               This is made possible through               Berlin traffic, and there has been
                                                                           neural networks connected to                    considerable success in this process.
                                                                           radar and video sensors. The data
                                                                           is fed directly into a module. Only             fraunhofer.com
                                                                           the relevant data is read out and
                                                                           evaluated via machine-learning

6             UPDATE 3/19       The Phoenix Contact innovation magazine
Mobility - The Phoenix Contact innovation magazine
F R O M T H E I N D U S T RY

Panta rhei – Everything flows
Using watercourses to generate electricity
In the case of the “Strom-Boje”           Prinzenstein waterway close to St.
power buoy, the above ancient             Goar in Germany. At the average
Greek quote is not meant in a             speed of flow, the system power
purely philosophical sense. The           is approximately 65 kilowatts. The
Austrian company Aqua Libre is            operators of the MittelrheinStrom
dedicated to the development of           Middle Rhine electricity project
turbines for rivers. The company's        in Bingen expect to produce up
launch of the Strom-Boje power            to 400,000 kilowatt hours of
buoy marked the introduction of a         electricity per year. An enormous
power generation system that will         advantage of this type of
draw energy from the Middle Rhine         regenerative electricity generation
section of the Rhine River.               is that the weather and the time of

                                                                                                 Positive train control progress
    A total of 16 underwater              day do not have any effect.
turbines with an individual length
of 11 meters and a weight of              strom-boje.de
                                                                                                 The Federal Railroad Administration (FRA) today provided
seven tons will be installed in the                                                              a quarterly status update on railroads’ progress in fully
                                                                                                 implementing positive train control (PTC) systems. Based on
                                                                                                 railroads’ Second Quarter 2019 PTC Progress Reports, which
                                                                                                 were due to FRA by July 31, 2019, the 42 railroads subject to
                                                                                                 the statutory PTC mandate are making steady progress.
                                                                                                     As of June 30, 2019, PTC systems were in operation on
                                                                                                 approximately 50,300 (87 percent) of the nearly 58,000 route
                                                                                                 miles required to be equipped by Congress. This reflects a
                                                                                                 4% increase since Quarter 1 of 2019. Nonetheless, railroads
                                                                                                 must still complete significant work to fully implement their
                                                                                                 PTC systems by December 31, 2020, especially with respect
                                                                                                 to activating PTC systems on the remaining required main
                                                                                                 lines and achieving the necessary interoperability with their
                                                                                                 tenant railroads.

                                                                                                 https://railroads.dot.gov/newsroom/federal-railroad-administration-
                                                                                                 publishes-railroads%E2%80%99-second-quarter-2019-positive-train

Surtrac allows traffic to move at the speed of technology
A team of researchers and                 the intersection by optimizing over
roboticists from Carnegie Mellon          the model second-by-second. Then,
University are working with               the traffic signal communicates
Pittsburgh city engineers to give         with neighboring intersections to
more Pittsburgh drivers the green         coordinate traffic flow in real time.
light.                                    Finally, the system acts to control
    Surtrac is a real-time, intelligent   the state of the traffic signals at the
traffic signaling system currently        intersection.
in a pilot project that will improve          About 15 percent of Pittsburgh
traffic flow in the city. The traffic     intersections have already been
signal system first senses vehicles,      equipped with the smart system.
pedestrians, bikes, and other forms
of transit to build a real-time model     https://www.cmu.edu/news/stories/
of travelers and where they are           archives/2019/october/traffic-moves-
headed. Next, the system plans            at-speed-of-technology.html
how to best move travelers through                                                      Photo courtesy of Carnegie Mellon University

                                                                                                       The Phoenix Contact innovation magazine   UPDATE 3/19           7
Mobility - The Phoenix Contact innovation magazine
LO O K I N G B A C K F R O M T H E F U T U R E

8
Mobility - The Phoenix Contact innovation magazine
Do you r­ emember,
back in 2019 ...?
How will we judge today's developments in mobility in
20 years’ time? How will we explain terms such as traffic
jams, gas pump nozzles, smog, and exhaust pipes to our
grandchildren? A visionary look back at the year 2019.

A
        nyone of a certain age surrounded by
        younger people today will be the most likely
        to notice the rapid pace at which our world
is changing in terms of technology. And anybody who
uses terms such as “rotary dial,” “tape recorder,” or
“record player” will earn a questioning look from the
youth of today.
   Mobility is undergoing a dramatic transformation
that has really picked up pace in recent years. Where
will this journey take us? How will people be trav-
eling in the year 2040? In order to find out, we took
a short journey through time. At least, intellectually
– and with expertise. Our companion on this journey
was Dirk Kunde, a journalist based in Hamburg who            A knowledgeable companion in the journey through time:
is right at the center of this “new mobility”: Urban,        Dirk Kunde, journalist and e-mobility expert

without our own car, constantly on the move, always
online, connected, right through to Elon Musk.
   Read on to listen in on Conversation 2040 and the
recollections of 2019 …                                  à

                                                             The Phoenix Contact innovation magazine   UPDATE 3/19    9
Mobility - The Phoenix Contact innovation magazine
LO O K I N G B A C K F R O M T H E F U T U R E

è Dirk, now that it is 2040, what is life like in your home                                è True, they have disappeared completely from the
city of Hamburg today?                                                                     cityscape.
Great. Just like 20 years ago, although Hamburg has grown a                                Today, charging is almost always inductive. Do you remember
little – it now has three million inhabitants. But Hamburg is and                          the foul smell of diesel on your fingers after filling up? Or
will always remain the Pearl of the Elbe River.                                            wrestling with heavy electric cables?

è Three million inhabitants: What effect does that have                                    è What was all the noise about 20 years ago about whether
on mobility in the city?                                                                   e-mobility would really break through or not?
Just as before, transportation remains one of the challenges of                            It's truly strange. A whole bunch of old habits had to be broken
society. There are always traffic jams because people still like to                        back then. The car makers did not want to give up their positions.
sit in their own personal environment. Parking spaces are just as                          Today, young people have no idea how bad the air was in the
scarce as 20 years ago. Thankfully, driving is now autonomous –                            cities. Do you still remember the old photos taken in the big
our vehicles now head off and search for a parking space alone                             Chinese cities, or even in Stuttgart? What was the word for it
once we have climbed out.                                                                  again … ah, that's it – smog.

è True, that is a very radical change. People no longer                                    è In the beginning, the e-vehicles hardly had any range
need their own car …                                                                       at all.
… but many still have one. Nowadays, however, it is not because                            That's right, that was a problem at the start. But today
of necessity, but for nostalgic reasons. Having said that, most of                         we understand transportation differently – the all-in-one
us, of course, travel emission-free – thanks to car sharing and                            mentality has changed. Nobody does that any more – using
the public transport system.                                                               just one car to drive to the baker in the morning, to drive to
                                                                                           work daily, even to drive on holiday. Back then, people wanted
è Yes, the good old treasures. Do you still have a car that                                to drive electric vehicles in the same way as they drove gas
runs on gas or diesel?                                                                     or diesel vehicles. We very quickly learned that this was not
No, I haven't had one for more than 20 years. I was one of the                             feasible.
first people to renounce their own car. And where would I find a
gas station today?                                                                         è Technologically, of course, a great deal has happened.
                                                                                           Once the step was taken to produce electric motors, further
                                                                                           development of the storage media took place. The end result
Graffiti will probably still be a part of life in 2040:
Public charging station in the Schanzenviertel quarter of Hamburg

10           UPDATE 3/19      The Phoenix Contact innovation magazine
2019, still innovative, 2040, old hat:
Making individual mobility electric

                                                                                 “Individual mobility
                                                                                 is a precious asset
is the light-metal solid-state batteries of today, with their
enormous energy densities.                                                       in a free society.”
è The Middle East was once peppered with ultrarich desert                        Dirk Kunde
monarchies. Do you still remember the terms “petrodollars”
and “oil sheikh”?
Back then, we even talked about fossil fuels, as if these valuable
raw materials were just used for fuel. The fixation on crude oil
was one of the biggest obstacles to the further development of       è The car makers had a tough time in the 20s. Many were
global value chains. Electricity was considered to be an expensive   very close to shutting down.
raw material in those days. Thanks to our decentralized and          To start with, they were “too big to fail” – but a number of
intelligent power grids, this is no longer an issue – there is       them failed anyway. I have just been reading some old articles
plenty of electricity.                                               that discussed the diesel scandal. Back then, it was a huge
                                                                     controversy, but from today's perspective, it was the kick that
è But the railroad is threatened with extinction as a result.        sustainable mobility needed. This opened up a gap that was
That was already evident in 2019. The railroad never managed to      quickly taken advantage of and filled by logistics companies
modernize. Back then, the passenger trains were spectacularly        such as Amazon and Alibaba, and Internet giants such as
unpunctual. We were often left hanging around at the train           Google and Apple, with their own vehicles, and also innovative
stations. And for goods transport, the railroad was simply too       start-ups such as StreetScooter, which now dominates the
inflexible. With the breakthrough of hyperloop technology, the       market for light commercial vehicles.
railroad is just something for the nostalgic.
                                                                     è Dirk, please complete the key sentence of our
è Speaking of hyperloop – whatever happened to                       discussion. Mobility is …
Elon Musk? Back then, you had a few spectacular interviews           … still one of the most emotive subjects of our society, but
with this innovative lateral thinker.                                has long since freed from the stigma of not being able to unify
Ah yes, Elon. He relocated to Mars in his old age when his           nature and technology. Individual mobility is a precious asset
company, SpaceX, was taken over by the Chinese. He had it            in a free society. (lo)    
written into his contract that he would be among the first
settlers. I heard that he has had himself frozen.                    www.textkunde.de

                                                                                   The Phoenix Contact innovation magazine   UPDATE 3/19   11
12
MO
BILI
  13
URBAN MOBILITY

14
Amsterdam
in motion

  Since time immemorial, many paths
  have converged on the historic
  trading metropolis of Amsterdam.
  Transportation is a central theme in
  the Dutch capital, making it exactly
  the right place to get closer to the
  phenomenon of urban mobility.

           The Phoenix Contact innovation magazine   UPDATE 3/19   15
URBAN MOBILITY

T
        he metropolises of our planet are becoming            And how is Phoenix Contact contributing to
        ever larger. The megatrend of urbanization         these? We wanted to experience the answers to this
        marches      on      uninterrupted.     When       question first hand. Upfront and personally. One
transportation becomes a problem, how will it be           day. One city. As many different modes of transport
feasible to transport goods and passengers? What           as possible. related to Phoenix Contact. To put it
problems will individuals be faced with? What are          another way, a mobility treasure hunt right through
the alternatives for preventing or reducing the            Amsterdam, the Dutch capital.
chances of traffic gridlock and pollution?

                                                                            #sil
                                                                                       #safetycontroller
                                                                #signallights
                                                                           #remotecontrol

The Schinkelbrug
In the middle ages, Amsterdam was the largest port in         “The system is made up of a total of seven bridges,
the world. Water is still shaping the cityscape today.     all of which can be raised and lowered,” explains
A network of canals, locks, and bridges ensures that       Braam. “The subway, intercity railroad, freeway,
the water-based traffic reaches the heart of the city.     pedestrian paths, and cycle paths all cross over the
   Mischa Braam is the infrastructure industry             river.” If a large ship wants to pass through, the bridge
manager at Phoenix Contact Netherlands. When it            elements are raised. This almost only ever happens at
comes to bridges, tunnels, and locks, his knowledge        night, when the traffic is lighter. “We are developing
is second to none. The first stop on our tour is the       the complex signal control system, which starts a
Schinkelbrug bridge system, a part of the A10 orbital      long way before the bridge,” Braam says. All products
freeway surrounding Amsterdam.                             used must be SIL-certified; that is to say, they must
                                                           satisfy the safety directives. Communication with the
                                                           various signaling devices is carried out via cable.

                       1972
                          Year of completion
                                                    14
                                               meters is the maximum
                                                                          160 meters
                                                                                                      7
                                                                                                bridges for road and
                                                  navigable width           total length       rail transport, subway
                                                                                                  and pedestrians

16
8
          lanes
                           1,263 2meters long             pipes
                                                                     200,000
                                                                           vehicles per day

                               #ventilation #proficloud
                                                #surgeprotection
              #tunnellighting                      #cameratransmission
                                          #controlengineering

                          The Coen Tunnel
                                                                                                    Mischa Braam, Phoenix Contact NL

                          We also drive to the next infrastructure project           with our control modules. The lighting in a tunnel
                          by car. It takes us to the Amsterdam Harbor. We            is divided into different light zones, which can be
                          approach a tunnel system between the docks and             controlled such that the driver does not drive into
                          high barriers. “Like the Schinkelbrug, the two pipes       darkness and isn't blinded at the exit by the sudden
                          of the Coen Tunnel are a part of the orbital freeway       sunlight.”
                          system surrounding Amsterdam,” explains Braam.                 Electronic control and communication are also
                          “The tunnel lighting here has been equipped                necessary if the signals on the crossbeams above
                                                                                     the carriageway are to react to the flow of traffic.
                                                                                     Furthermore, the camera units have to transmit
                                                                                     their data to a traffic control room. “We are currently
                                                                                     developing a solution for such applications together
                                                                                     with our German colleagues that is easy to install
                                                                                     and connect. Communication can then be wireless,
                                                                                     for example, with the Radioline wireless system,”
                                                                                     Braam says.
                                                                                         We continue on to the city center. To the left,
                                                                                     a canal; to the right, apartment blocks – typical
                                                                                     Amsterdam. The waterway is called the Westerkanaal
                                                                                     and is an extension of the Singelgracht canal. Back in à
                                                                                     1660, this still formed the city limits.

The Coen Tunnel passes below
the harbor and the Ij River

                                                                                       The Phoenix Contact innovation magazine   UPDATE 3/19   17
URBAN MOBILITY

     #trafficlightcontrol
              #radioline
                           #controlcenter
           #cameratransmission

The
Singelgrachtbrug                                                                  Even the transportation routes themselves are mobile here

The lift bridge in front of us is called the                        is no need for long access ramps, and so the structures
Singelgrachtbrug bridge, which means canal bridge,                  fit neatly into the cityscape, saving space. There are
and is a combination of three railroad bridges.                     more than three times as many bridges in Amsterdam
     The canals are not just omnipresent here, they                 as there are in Venice.
are also an active means of mobility. Around 200 of                    A disadvantage for all those who are not traveling
them are shaped in a ring around the old city center.               by water: They will sometimes have to wait. The signal
The other modes of transport have to pass either                    routing system that guides such a wide range of vehicles
over or under them. As is the case here, a multi-                   through the traffic streams while limiting their effects
track railroad. What is unusual here is that many of                on each other as much as possible is exciting. Data
the bridges can move, either by a lifting or swiveling              transmission, power supplies, control rooms, control
mechanism. This is a huge advantage because there                   cabinets – there’s a broad field.

                                                                                                                                          1,281  bridges

                                                                                                                                              200canals

                                                                                                                                              75
                                                                                                                                              kilometer-long
                                                                                                                                              canal system

18          UPDATE 3/19   The Phoenix Contact innovation magazine
1977 Inauguration

                                                           295,000
                                                                passengers per day /
                                                                107.7 million per year

                                                                52.2
                                                                  kilometers in total

                                                       Multimedia installations help with orientation

                    #cabling
#infraredsensortechnology
              #passengercontrol                                      of the history of the city of Amsterdam – as early as
       #datatransmission
                                                                     1323, the then fledgling city gained the monopoly
                                                                     on importing beer from Hamburg. Nowadays, the
                                                                     Heineken brewery is the second-largest brewery in
                                                                     the world.

         The Metro
                                                                         Beer, however, is not a part of our travel plans
                                                                     today. We are going deep into the underground
                                                                     of Amsterdam. Above us, time-honored, below,
                                                                     ultramodern: The first parts of the Amsterdam
                                                                     subway were inaugurated in 1977. However, the term
         We continue toward the city center and visit a parking      “subway” is not entirely correct – just 10.6 of the 52.2
         garage. We park our car in the Heinekenplein square,        kilometers are actually underground.
         a place steeped in history. Beer is an important part           The construction costs were enormous because
                                                                     the solid foundation of Amsterdam first starts 18
                                                                     meters below ground – above that, it is just silt
                                                                     and mud. The route that we are taking, line 52, was
                                                                     only inaugurated in July 2018. The stations are
                                                                     just as ultramodern as the line. The architecturally
                                                                     challenging solutions are typical for Amsterdam. The
                                                                     Vijzelgracht, which is the name of our station, gleams
                                                                     with multimedia installations and a sophisticated
                                                                     passenger navigation system.
                                                                         The detection of the users is important for
                                                                     controlling the trains. The passengers are detected
                                                                     and counted by infrared sensors above the automatic
                                                                     doors. This is an application for which Phoenix
                                                                     Contact provides solutions.                                 à

                                                                        The Phoenix Contact innovation magazine   UPDATE 3/19   19
1889
           year of completion
                                                   160,000
                                                  intercity rail passengers per day
                                                                                               100
                                                                                         buses use the terminal per hour

                           #controlbox
                                           #pushin
                                                                           Centraal Station
                                        #streetlighting
                                                                           Just two more stations, and then we leave the subway again
                                                                           – incidentally, at a depth of 21 meters. We have reached the
                                                                           heart of Amsterdam. Three artificial islands and 9,000 wooden
                                                                           piles were needed to create the foundations for the Amsterdam
                                                                           Centraal transport hub. The train station was opened in 1889.
                                                                           The subway passes through here directly below the antique
                                                                           construction.
                                                                               Although from the outside this looks like other old buildings,
                                                                           it is technologically state-of-the-art. Eurostar, ICE International,
                                                                           and Thalys provide the connection to the high-speed network of
                                                                           European intercity railways. Buses head for their own terminal
                                                                           inside, the IJzijde Bus Station, with a sophisticated passenger
                                                                           and bus stop control system. This bus terminal lies below an
                                                                           enormous 22-meter-high glass dome roof with a length of 360
                                                                           meters and a width of 22 meters, and features a fantastic view of
                                                                           the Amsterdam Harbor. Incidentally, as of 2022, diesel-powered
                                                                           buses will no longer be permitted in the center of Amsterdam.
Towering at a height of 22 meters,                                             More than 200 streetcars move passengers along 16 routes.
the bus terminal has 24 stops                                              Most of these pass through the Centraal Station junction. The
                                                                           S5 alone carries more than 37,000 passengers per day.

20           UPDATE 3/19        The Phoenix Contact innovation magazine
URBAN MOBILITY

#signalcontrol
            #motorcontrol
     #shippingcontrol

Harbor ferries
We, on the other hand, head off to the waterfront, to the
Waterplein Oost terminal, where ferries are a part of urban
mobility. In the midst of a crowd of bicycles and pedestrians, we
board one of the floating vehicles. Carrying passengers neatly
separated into Voetgangers (pedestrians) and Brumfietse
(mopeds), the ferry crosses the Ij, the river on which Amsterdam
is built. The ferry voyage lasts just a few minutes, and then the
bow door opens and crowds of cyclists and pedestrians stream
onto terra firma.
   We are on the lookout for charging stations for canal boats.
Two-cylinder engines have been banned since 2017, and as of
2025, all combustion engines will be banned on the waterways
of Amsterdam. This is a drastic step, because more than 20,000
boats use these canals. A large number of these, however, are
already powered by electricity alone.
   In addition to inner-city shipping, Amsterdam is a major             “Fietsers” or cyclists have priority everywhere
cruise ship port where maritime cruise ships and river cruisers
dock.                                                               à

              7
            ferry routes
                                 >3.8 110 5,500
                                  million passengers           canal boats                 houseboat residents
                                        per year

                                                                                                                          21
URBAN MOBILITY

                 #arewenotinvolved
                            #wewillbe
                             #?

The bikes
Amsterdam is the city of bicycles. They are
omnipresent throughout our tour. With around
900,000 inhabitants, the city has approximately
880,000 bicycles. Bicycles account for an unbelievable
58% share of inner-city traffic.
     However, our tour does not include riding bikes –
participating in the “Fiets” fight for survival requires                       The number of e-bikes is surprisingly small.
special skills. Here, the otherwise relaxed way of                          Clearly, the residents of Amsterdam prefer to ride
dealing with each other is thrown out of the window.                        on their typical Dutch bikes, which are neither
Simply parking is only possible on special pontoons                         particularly ergonomic nor light. E-bikes tend to be
on the water, on which the bicycle parking spaces are                       used by the Dutch mainly for their weekend trips.
spread over two levels. Around 11,000 new parking                              Meanwhile, our path has led us back to the
spaces have been created at the Centraal Station in                         parking garage. At least here there is a small
recent years. Visitors stand in amazement in front of                       charging station and some chic rental bikes with
all the walls of steel pushbikes.                                           electric motors.

       900,000
          residents in Amsterdam,
              owning a total of

       881,000    bicycles

                   2
     million kilometers per day travelled
           by cyclists in Amsterdam

          6,000
           bikes are fished out of
             the canals per year

22             UPDATE 3/19        The Phoenix Contact innovation magazine
2012
                                                            Year of foundation

                                                                40
                                                        freeway kilometers between
                                                         each fast charging station
#chargingstation
     #solar #chargingcable
         #HPC                                            21,000
                                                        vehicles charged per month
                                                             (September 2018)

      E-mobility
      We are meeting Thijs van den Akker, our Dutch              paneled roof can be seen from a long way off – this
      colleague and product manager, device connections          is not a dingy backyard corner on the outskirts of the
      and e-mobility. We travel the next few kilometers          refueling business. As Thijs drives up, three vehicles
      with his VW Passat hybrid set to e-mode. The Dutch         are currently being charged, two of them at the 350
      metropolis promotes the power of the battery and           kW fast charging column.
      charging station – despite the fact that it is close to        The name Fastned says it all – it is an
      the coast, it is heavily polluted.                         amalgamation of fast and ned (for the Netherlands).
         The target was to have 4,000 charging stations in       Fastned relies on the technology of Phoenix
      the metropolitan area by the end of 2018. By 2040,         Contact E-Mobility, which Thijs is proud to point
      the entire transportation system is to be electrified      out. The vision was to have a fast charging station                         Thijs van den Akker,
      – an ambitious goal. Our next stop is one of the           every 40 kilometers along the freeway network –                             Phoenix Contact NL

      Fastned fast charging stations on the Amsterdam            this has already been achieved in the Netherlands.
      orbital freeway. The wooden structure with its solar-

                                                                                 Mobility summary
                                                                                 At the end of the day, our feet are sore and our
                                                                                 heads spinning. It is impressive how determinedly
                                                                                 Amsterdam is on the move toward the big E, and how
                                                                                 alternative mobility concepts are integrated with
                                                                                 each other. Although almost unnoticeable, anybody
                                                                                 looking for Phoenix Contact products will always
                                                                                 find them at the heart of it all. (lo) 

                                                                                 Further information on transportation
                                                                                 in Amsterdam, on the city itself, and
                                                                                 on solutions for mobility applications
                                                                                 from Phoenix Contact is available
                                                                                 at update.phoenixcontact.com

                                                                                                  The Phoenix Contact innovation magazine   UPDATE 3/19             23
S W I S S LO O P

The Swiss
lightning bolt
Through the tubes at 500 km/h – Swiss precision and
Blomberg innovation are paving the way for the
high-speed transportation of the future.

                   Hanno Kappen
                   was a member of the
                   Swissloop Team 2018

                                                  N
                                                               CIS Zurich. It is not the banking district that is in the
                                                               public eye this time, however, but the campus of ETH
                                                               Zurich, the Swiss Federal Institute of Technology.
                                                   This is where Swissloop – an innovation project at the highly
                                                   prestigious international training and research center – is based.
                                                      The aim is to develop innovative technologies for fast tube
                                                   transportation systems with speeds of up to 1,200 km/h, in
                                                   line with the hyperloop vision of Tesla founder Elon Musk. The
                                                   research on this and the modifications are carried out globally
                                                   by different teams. Once a year, a major competition – the
                                                     Hyperloop Pod Competition – is held at Musk's company,
                                                      SpaceX, in Los Angeles, where attendees demonstrate what
                                                      their vehicles can do. Of the original (approximately)
                                                       1,000 teams who entered the competition in 2018, only 18
                                                            remained. After finishing third in 2017, the Swissloop team
                                                             again set their sights on claiming one of the top spots in
                                                              the 2018 competition. However, a problem with the motor
The E-rocket from
                                   Switzerland uncovered

controller in the vacuum tube thwarted the
team's expected leap onto the podium at the
last second.
   Hanno Kappen, still an electrical engineer student at
ETH Zurich in 2018, was one of the 20 or so members of the
student team that made up the 2018 development group.

Acceleration like a super-sports car
“The project vehicle, referred to as the pod, has to accelerate to   is whoever reaches the highest maximum speed in the available
the highest possible speed within a few seconds in the test tube     distance – and at the same time manages not to crash at the
of Musk's company, SpaceX, and come to a stop in time,” explains     end of the track. The drive energy must be generated (without
Kappen. The race between the driverless pods is held in the USA      a combustion engine) on board the pod. The vehicle designed
in a SpaceX-developed hypertube, a partially evacuated tube          by Swissloop is powered with 250 kWh, supplied by batteries.
that is 1.25 kilometers long and has a diameter of 1.8 meters.       The propulsion is generated by one 110 kW hub motor in each
The vehicles are propelled along an I-rail that is anchored into     of the four wheels, which are coated with a special PU foam that
the floor and that runs through the entire length of the tube. The   enables high acceleration and braking forces to be transmitted.
requirement profile is reminiscent of dragster races: The winner     The Mujinga generates a total output of 540 PS. The goal for à

                                                                                  The Phoenix Contact innovation magazine   UPDATE 3/19   25
S W I S S LO O P

the Swissloop team in 2018 was to reach a speed of around 500                  the entire mechanism, which then have to be compensated for
km/h. This demands an average acceleration of around 12 m/s2 –                 at lightning speed. The axles, suspension, and absorbers must
a magnitude that is normally only achieved by super-sports cars.               satisfy Formula 1 demands.
                                                                                   The vehicle does not have steering. Directional changes have
High-tech down to the last detail                                              to be performed through minute readjustments to the individual
“Teams from different disciplines have to work in very close                   wheel drives. Contact with the I-rail is particularly sensitive
cooperation in order to be able to achieve such speeds,” Kappen                because this is done using small rollers, and not only on the
tells us. Experts from the fields of machine building, vehicle                 side, but also vertically from below. These rollers are pressed
technology, and electrical engineering/electronics, as well as                 onto the rail by spring and absorber links, and report positional
hydraulics and pneumatics, worked together on the pod.                         deviations to the controller via sensors. This then has to react in
     The entire vehicle is designed to be ultralight in construction.          the millisecond range, because the tolerances for rail deviation
The chassis and a wide range of other components are made of                   are extremely tight. Furthermore, the vertical rollers also
light construction materials such as carbon fiber and aluminum.                have to apply controlled pressure forces to control the vertical
The weight of every component was evaluated and every trick                    inclination angle of the vehicle – such as during accelerating or
attempted in order to save just a few grams in one part or                     braking.
another. This approach is the only way possible to be able to
keep the total weight within the range of 300 kg despite the                   Teamwork with the industry
enormous power.                                                                “Without the support of a large number of companies, we
                                                                               would never have been able to complete this project,” admits
E-racer at Formula 1 level                                                     Kappen. This was not only true for the large number of pod
“There were particular challenges in the area of the sensor                    components, but also for the advice on the design and operation.
technology, controllers, and actuators,” explains Kappen. Due to               Only advanced technology was utilized. His group, made up of
the high speeds, these components had to operate at the limits                 four e-technology students, was given the task of overcoming
of their capabilities. At 500 km/h, even the slightest unevenness              all of the challenges faced in the field of energy supply and
in the rail causes considerable impact forces on the wheels and                control. These included battery management, various electronic

                                                                                                  At speeds of more than 500
                                                                                                  km/h, extremely resistant
                                                                                                  connections are needed

26           UPDATE 3/19   The Phoenix Contact innovation magazine
The 2018 pod was named Mujinga

                                                                           “If you get up in the morning
                                                                           and think the future is going
                                                                           to be better, it is a bright
subsystems for sensors and actuators, and the development of
the linkage network via which the flow of data and commands                day. Otherwise, it's not.”
between the controller and the numerous peripheral units had
to be managed.                                                             Elon Musk

Neural pathways in green
“It was of great value for our e-technology group to be able to
call upon Phoenix Contact, which is known worldwide for its
high quality, as a partner for the electrical networking,” says      through its local Swiss branch,” says Kappen, summarizing his
Kappen. Furthermore, Phoenix Contact also engaged in intensive       experiences. Today, he lives and works in Los Angeles.
consulting and support. “From this, it became apparent that the         Naturally, the team from the Swiss Federal Institute of
M12 circular connector was best suited for our application.” The     Technology in Zurich does not want to give in after the
team members were able to assemble the multiposition cables          ignominy of the technical knockout of 2018 and has long since
themselves where needed. For this, Phoenix Contact promptly          been working on improvements and the next attempt. There is
delivered the suitable cable material. Due to the green end caps,    also a deeper aim, because as a land of tunnels, Switzerland is
these “neural pathways” are clear to see, in particular in the       planning its own version of the evacuated high-speed tube and
central network controller PCB developed by Kappen, which has        will need suitable vehicles. 
a total of 20 multiposition communication connections. “I was
particularly impressed at how the company was able to provide        Klaus Vollrath, freelance technology and science journalist
fast, nonbureaucratic, and above all, very professional assistance

                                                                                       The Phoenix Contact innovation magazine   UPDATE 3/19   27
The future
of E
is HPC
E-mobility is old hat. Even the oldest motorized
vehicle had an electric motor. The problem back
then was the same as today: How do I store as
much energy in the mobile
energy storage system as
possible, as quickly as possible?
A good 140 years later, we
have come a long way.

28      UPDATE 3/19   The Phoenix Contact innovation magazine
HIGH POWER CHARGING

                      29
HIGH POWER CHARGING

A
           s far back as 1881, the French inventor Gustave Trouvé                   However, the calls for faster charging times for cars very
           unveiled his sensational tricycle. Similar in appearance              quickly became louder. Phoenix Contact was involved in some of
           to a stagecoach, it could travel at 12 km/h. With a range             the first preliminary developments in this field. One of those who
of about 14 kilometers, the vehicle was pretty much suitable for                 has been there practically from the beginning is the developer
everyday use because at that time horses were the only other                     Dirk Moseke, who describes the steps that followed:
competition for longer journeys.
     Werner Siemens, Andreas Flocken, Ferdinand Porsche – the                    Warm, yes; hot, no
list of e-pioneers is long and includes some astonishing names.                  “Even the requirement specifications and standards were under
Between 1896 and 1939, there were 565 different electric vehicle                 development. There simply weren't any. And that was only two
brands in the world. In New York, the e-vehicle share of the                     years ago! And so we had to develop them ourselves. What do we
market was 50% in 1901 (the rest were steam-powered vehicles                     have to do to develop something completely different from the
or naphtha-, acetylene-, or pneumatic-driven vehicles). Even                     existing CCS standard with the defined mating face? 200 amps
Henry Ford developed a Ford Model T with an electric motor,                      were not a problem, but then 300 amps and more were being
although it was never put into series production.                                called for. Today, we are up to 500 amps. In buildings, a yellow
     What followed was almost 100 years of the e-mobility version                sign would be placed in front of the access point to these high
of Sleeping Beauty.                                                              currents with the warning ‘Access forbidden.’ And yet here we
                                                                                 were, attempting to make these systems freely accessible on the
The reawakening of electric mobility                                             market, where they would be subject to the weather and possible
It was not until 2010 that the subject picked up speed again.                    mishandling.
At Phoenix Contact, it was initially just about individual                          “The starting point was the development of suitable cables.
components. Early on in the revival, there were applications                     With such currents, there were only two options: larger cable
such as heavy-duty connectors for battery packs that are still in                cross-sections or significant warming. The cable couldn't be too
use on Chinese buses.                                                            thick, however, because otherwise it would be too heavy and stiff.
                                                                                 And so, we committed ourselves to the issue of heat buildup.

Dirk Moseke is one of the developers of the Phoenix
Contact High Power Charging system

30           UPDATE 3/19      The Phoenix Contact innovation magazine
Enabling fast charging – the
cooled HPC connector

                                                            A visit to the E-Mobility production facility in Schieder

“In buildings, currents this high
are normally hidden behind a door
marked ‘Access forbidden.’ ”
Dirk Moseke on handling HPC currents
                                                                               “In the meantime, we also realized that it is a good idea to
                                                                           make the surface area as large as possible. The greater the surface
                                                                           area, the better the heat dissipation. We therefore performed
   First, we had to determine exactly where the heat was being             trials with large numbers of individual litz wires. At times our
generated. It is in fact the cable itself that heats up. The heat          work resembled a braiding shop, with shrink sleeves, cable ties,
can, however, also come from the vehicle – that is to say, from a          and tape all over the place. This was basic bare-knuckle research
point over which we have no control. The next idea was to use              that you will also find at every higher education institute. Today,
fluids for cooling – that is to say, to bathe the copper directly in       we have a cable that carries two sets of two 25mm2 copper
a heat-dissipating medium. We discarded an oil-based solution              conductors: Two for positive, two for negative. This ensures that
because the handling was far too complex – and anything but                the cable is not too heavy and that it is flexible.
innovative.                                                                    “We have incorporated a layer into the outer sheath that
                                                                           shows when the cable is worn or damaged. Furthermore, because
Research in the braiding shop                                              the cable can be touched, the standard states that it may not
“We then tried it with air. To do this, we blew air into hoses             become hotter than 60 °C. This is monitored via sensors and is
in which the hot cables were laid. The air, however, has to go             coupled with a disconnect unit. Communication wires also run
somewhere, and it escaped through the connector. Furthermore,              through the cable because the connector and station need to
air doesn't dissipate the heat very quickly at all. It's impractical.      communicate.
We therefore continued researching alternative coolants and                    “The next challenge was the connector itself. Initially, it
finally came up with the easy-to-handle and environmentally                was stated that we even had to cool the vehicle inlet via the
friendly glycol. In addition, we incorporated thermal grease into          cable. This is not possible, however. That would be like opening
the cable. That was quite successful in part, but was not suitable         the fridge door to cool a bottle of beer that is standing on the
for series production.                                                     windowsill.                                                                    à

                                                                                             The Phoenix Contact innovation magazine   UPDATE 3/19   31
HIGH POWER CHARGING

                                                                                    The most innovative system in the world
                                                                                    “We have developed a heatsink that initially consisted of a
                                                                                    turned copper pipe with a sheath molded around it and that was
                                                                                    connected to the hoses. This was successful, but again, it was too
                                                                                    complex in its construction. Today, we have a heatsink that is
                                                                                    3D-printed in series production that encloses an insulating body.
                                                                                    We can thus provide cooling right through into the contacts.
                                                                                        “All of the sealing points had to be perfect in readiness for the
                                                                                    prototype tests – 13 or 14 sealing points, in part made of sensitive
                                                                                    material compositions, and equipped with leakage sensors.
                                                                                    We tested various materials in our in-house test laboratory, in
                                                                                    particular for their conductivity. Naturally, no manufacturers
                                                                                    share this information. This took a great deal of effort.
                                                                                        “We carried out this development in cooperation with our
                                                                                    colleagues from Protiq, another Phoenix Contact subsidiary.
                                                                                    Today, we measure and monitor the temperature at the hottest
                                                                                    points of transmission, right at the tips of the contacts. With
                                                                                    this approach, we are protecting our entire system from external
Basic material in                                                                   influences; for example from the vehicle side. Currently, this is
connector production                                                                the most innovative system in the entire e-mobility industry. We
                                                                                    have patented the real-time temperature measurement system.

                                           Contact carrier with
                                           excellent thermal
                                           conductivity properties
                                           also acts as a heatsink

Ergonomic handle                                                                                                     Replaceable mating
ensures easy handling                                                                                                face enables
                                                                                                                     inexpensive
                                                                                    Microprocessor and               maintenance
                                                                                    sensor technology                and repairs
                                                                                    transmit analysis
                                                                                    data in real time

                                              Leakage sensor
                                              signalizes any
                                              coolant leaks
                                                                        Integrated temperature
                                                                        sensors measure
                                                                        the development of
                                                                        heat in real time
                        Environmentally sound
                        low-maintenance coolant
                        dissipates the heat and
                        prevents overheating

                                                                                                     High Power Charging Technology
                                                                                                     Designed by PHOENIX CONTACT
        Indicator in the
        cable sheathing
        warns of cable
        breaks

32           UPDATE 3/19      The Phoenix Contact innovation magazine
Production demands a great deal of
specialist expertise

                                                       Challenge: Series production – Dirk Moseke works closely with production

                500
          amps of charging power is considered
           sufficient for the medium-term future

                                                                     asking about the price. This gave us an insight into how Elon
                                                                     Musk must have felt while he was collecting blank-check orders
                                                                     for his Tesla cars.
   “There is a locking system that prevents the vehicle from
starting during charging. If the connector is dropped and            Development without end
damaged, it does not have to be completely replaced. We have         “Our HPC connectors went into series production at the end
designed the mating face frame to be replaceable, ensuring that      of 2018. At the same time, we started working on solutions for
maintenance is inexpensive and flexible.                             the international markets – some of which have completely
                                                                     different standards in force.
Feeling like Elon Musk                                                  “In terms of power, 500 amps is sufficient for the medium-
“The next step, in cooperation with our tool shop, was the           term future. But, naturally, we are continuously working on
development of the pre-series tools. In part, we drew upon           optimizations. After all, it is more than simply just a connector.
technologies that were completely new to us, such as ultrasonic      There is so much intelligence integrated into the system that
welding of the copper cables to the contacts and casting the DC      using it is completely safe. Furthermore, we are in constant
contact area.                                                        dialog with the charging station manufacturers on subjects
   “Establishing this production of the highly complex               such as remote maintenance and charging cable management.
components is, as before, a challenge, because growth continues      We are not short of things to do.” (lo) 
to be turbulent. In pre-series, it took two days to produce a
connector – like it would in a workshop. We have since entered
into series production.
   “Just how dynamic the development of e-mobility has
become became apparent once we presented our first samples
in early 2018. Some of our customers placed orders without even

                                                                                     The Phoenix Contact innovation magazine   UPDATE 3/19   33
E-M O B I L I T Y I N E V E RY D AY L I F E

       Charging chitchat
       Is it time for you to make the move to electric mobility? A number of Phoenix
       Contact employees have already taken the step and invested in EVs or plug-in hybrid
       vehicles. We recently invited drivers to chat about the pitfalls and joys of e-mobility
       in everyday life.

                                                                                         Ben Bomgardner
                                                                                         2014 Chevy Spark EV
                                                                                         Ben has been driving his Spark since May 2015 and was one of
                                                                                         the first American Phoenix Contact employees to move to a fully
                                                                                         electric vehicle. While his family still has a traditional van for
                                                                                         driving with the kids and on long trips, he says his next car will
                                                                                         “absolutely” be an electric vehicle.
                                                                                             “They are much simpler than gasoline cars and extremely
                                                                                         easy to maintain….There are no performance trade-offs for this
                                                                                         ease of ownership, and the routine of daily charging is much
                                                                                         friendlier than standing at the pump,” Ben said.

                                                                                         Lonnie Swarr
                                                                                         2014 Ford Fusion Plug-in Hybrid
                                                                                         Lonnie saw his vehicle at a local dealer near his house. “I liked the
                                                                                         look, it was affordable, and it was appealing to take advantage of
                                                                                         the plug-in charging stations at work provide by Phoenix Contact,”
                                                                                         Lonnie said. He said he enjoys the savings at the pump. “Instead
                                                                                         of filling up one time a week, I know only fill up one time every
                                                                                         two weeks, and for $20 to $30 less than what it cost to fill the tank
                                                                                         of my previous SUV…I’ve been happy with what I own now, so I
                                                                                         would consider buying a hybrid the next time around.”

Ben Bomgardner

       34        UPDATE 3/19   The Phoenix Contact innovation magazine
Dave Skelton
                                                                                     Tesla Model S 70D
                                                                                     Dave took a test drive in 2015, he was sold. “Once
                                                                                     you feel the instant torque available, it’s not
                                                                                     hard to immediately want to drive this every day.
                                                                                     Following this, researched range, cost of ownership,
                                                                                     and reliability. On paper it all looked very good;
                                                                                     in practice, it was even better than originally
                                                                                     anticipated.
                                                                                         “The most frequent question I am asked is how
                                                                                     far you can go and where do you charge. My car is able
                                                                                     to travel about 240 miles on a single charge. Normal
                                                                                     charging is done either here at work or at home…
                                                                                     This car has been on frequent trips from Florida to
                                                                                     New Hampshire. The Tesla Super Charger Network is
                                                                                     convenient to major routes…Today, the car navigates
                                                                                     to the chargrs along the route, so I don’t really need
                                                                                     to think about it.”
                                                               Dave Skelton

Tom Olsen
Tesla Model 3 Performance
Tom purchased his Tesla in March 2019. He likes that the Tesla is one of the
fastest cars on the road, “certainly in my price range.”
    The touch screen took some getting used to, but he anticipated this. He
stated, “I like having all of the ‘old-fashioned’ controls in front of me. I enjoy
the process of driving and have always had a stick shift. Again, I knew that
giving that up was a trade-off. Electric cars are a no-brainer for commuters.
However, long trips require more planning, as you can’t fill up on every street
corner. In my case, I have to allow a half hour of charging every 200 miles.
I do a lot of weekend trips and have driven 25,000 miles in six months. I
maintain a list of charging stations between home and my destination.”

Ed Panyard
2013 Ford Fusion Hybrid
Ed, who works in Ann Arbor, Michigan, bought his Ford Fusion in January
2013. He chose a hybrid because “I normally drive around 750 miles a week.
The cost of gas was getting outrageous.” Like others, he cited the low cost of
maintenance as one of the key benefits of his car. “I have 167,000 miles on
the vehicle and have not had to replace the front brakes, and the rear brakes
only once. No other major repairs.”
    While he would opt for an all-electric vehicle, “the distances I drive are         Tom Olsen
not covered on one charge, even with the longest-range Tesla. I usually hold
onto my cars for ten years. By the next time I buy, I suspect all vehicles will
have some hybrid technology in them.”
                                                                                      The Phoenix Contact innovation magazine   UPDATE 3/19   35
Kevin Zak
                                                                           2018 BMWQ 530E (plug-in hybrid)
                                                                           Kevin has been driving his hybrid for about a year. “I desired
                                                                           to move toward an electric car initially for the gas mileage
                                                                           improvement, as well as the performance features. I decided to
                                                                           go halfway and purchased a hybrid based on my assessment that
                                                                           the charging infrastructure is not ‘ready for prime time.’ Since
                                                                           I only live ten miles from work, I charge at home during the
                                                                           evening and at the office during the day, making my commute
                                                                           fully electric. Lastly, I have a sense of pride in that – albeit in a
                                                                           small way – I am becoming more energy-efficient and thoughtful
                                                                           toward our planet,” Kevin said.
                                                                               “Since my purchase, I have averaged over 55 miles per gallon.
                                                                           During period when I am not traveling on long trips, I can go
                                                                           upwards of five weeks on a tank of gas (12 gallons) and average
                                                                           well over 70 MPG. I also truly enjoy not having the engine noise
                                                                           when in electric mode, as it brings a bit of Zen to rush hour
                                                                           traffic.”
                                                                               Kevin states, “I would love for my next vehicle to be all-
                                                                           electric, but that will depend on the EV charging station
                                                                           infrastructure improvements that occur between now and 2022,
                                                                           when I will likely buy my car.”

                                                                                                                                              Dan Fenton

                                                              Kevin Zak

 Dan Fenton
 Tesla Model 3, Long-range,
 rear wheel drive option
 Dan is another relative newcomer to the EV world, purchasing his Tesla
 in April 2019. His primary reason for selecting an EV was “concern over
 climate change and a desire to do my part. My wife still drives a 2012 Ford
 Escape, but she’s pretty enamored with the Tesla. I don’t think her next
 car will be an ICE.”
     He enjoys driving his car for several reason. He says, “Honestly,
 though, the big one that stands out for me seems so small and silly, but
 there’s no feeling like waking up and knowing your car has a full, uh, ‘tank’.
 Sure, it’s five to ten minutes for most people, but it’s one less decision that
 I need to find time for on a weekly basis, and I value that. And it extends
 to maintenance in general, too. There’s no oil changes, the brakes have a
 much longer lifespan because the regenerative braking handles most of
 my decelerating (I drive with one pedal most of the time), and a lot of the
 other things that would put your car into the garage for a night or two just
 don’t exist. All I need to do routinely is rotate the tires.”

36        UPDATE 3/19     The Phoenix Contact innovation magazine
E-M O B I L I T Y I N E V E RY D AY L I F E

Kyle Gingrich
2019 Tesla Model 3
Kyle purchased his Tesla in March, and it already has 20,000 miles               garage and plug it in. There is no need to stop and get gas when it
on it. He said, “I was in the market for a new car and wanted a                  is cold outside, snowing, or raining. I also enjoy the fact that I pay
vehicle that could last me 150K+ miles. Diesel vehicles were my                  about 75 percent less for fuel compared to my previous car (about
go-to vehicle for reliability in the past, but after the VW emissions            $175 a month). Lastly, minimal maintenance saves me about $50 a
scandal, it wasn’t an option anymore. The new battery technology                 month with my driving habits.”
and moving parts have shown real-world life expectancy of 500K                        Like many other EV drivers, Kyle plans to purchase another in
miles for a Tesla.                                                               the future. “After having my Tesla for just once month, I don’t know
    “I love the instant torque and no shift points from a                        that I could ever go back to an internal combustion engine.”
transmission. I also really enjoy the fact that I can just pull in my

Ron Gaudelli
Dual Motor Tesla Model 3
Ron has been driving the long-range version of the
Tesla (310 miles of range and a 75 KWh battery) since
April of this year, but he previously drove a Ford Fusion
Energy (a plug-in hybrid) for five years.
   “As a curiosity and in the face of increasing gas prices,
I started researching hybrid and electric vehicles more
than 10 years ago. Early-model hybrids were definitely
more fuel-efficient than their ICE counterparts, but
overpriced and somewhat uninspiring,” Ron said.
   “The Ford Fusion Energi, a full-sized, well-featured
car with a 7.6 KWh battery, good for about 20 all-
electric miles, and a 141 HP gasoline engine serving as
part of a hybrid system was a great combination of local electric               Ron Gaudelli

driving economy and long-range and fuel-efficient hybrid travel.
At the time, Tesla’s Model 3 was still not available for sale. When            the Model 3 as a “truly software-driven hardware, which is
it finally rolled out, I patiently observed its reviews, issues,               continually being optimized, enhanced, and expanded with the
development, and pricing. I was definitely interested but hesitant             new capabilities. Multiple times a year, a new software is pushed.
to make the switch to all electric.”                                           It’s like getting a brand-new car many times over.
   A trip to Germany helped convince him to make that move.                          “While it is still fundamentally a means of transportation,
“Ironically, one of the key decision points for me came when I                 driving an EV on a regular basis requires a different mindset.
was in Stuttgart on a business trip. The taxi I wound up taking                There are differences in driver interface, acceleration profiles,
from the train station to the hotel was a Tesla Model S. I sat up              braking, maintenance, car noise (or lack thereof), other drivers’
front asking the driver countless questions about the car and his              attitudes (at least for now) toward an electric car, and of course,
experiences with it. He was more than happy to share all he knew               charging and travel planning. None of these are difficult to adapt
and demonstrate everything the car could do. I was sold.”                      to, but they are different and must be understood to ensure a safe
   Ron loves two things about his car, including the “instantly                and enjoyable ride,” Ron said.
available, silent, ridiculous acceleration.” He also describes

                                                                                                  The Phoenix Contact innovation magazine   UPDATE 3/19   37
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