OXYLIFT 2 - Pump Technical Services
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OXYLIFT 2
EN Instruction Manual
www.pts-jung.co.uk B 41539.32-2020.032
DEUTSCH
WARTUNG
Um eine dauerhafte Betriebssicherheit Ihrer Anlage zu ge-
währleisten, empfehlen wir einen Wartungsvertrag abzuschlie-
ßen.
WARNUNG!
Vor jeder Arbeit Pumpe und Steuerung vom Netz trennen und
sicherstellen, dass sie von anderen Personen nicht wieder un-
ter Spannung gesetzt werden können.
WARNUNG!
Das Netzkabel auf mechanische und chemische Beschädigung
prüfen. Beschädigte oder geknickte Kabel müssen durch den
Hersteller ersetzt werden.
VORSICHT!
Die Pumpe darf erst berührt werden, wenn alle drehenden Tei-
le zum Stillstand gekommen sind.
HINWEIS! Bei Benutzung einer Kette zum Heben der Pumpe
beachten Sie bitte die jeweiligen nationalen Unfallverhütungs-
vorschriften. Hebezeuge sind regelmäßig durch einen Sach-
verständigen nach den gesetzlichen Vorschriften zu prüfen.
Der Siebfuß verhindert das Eindringen grober Verunreinigun-
gen in das Pumpengehäuse. Das regelmäßige Reinigen des
Schwimmers und des Siebfußes von Fasern und Anhaftungen
sichert die Funktion der Niveauschaltung und die maximal
mögliche Pumpenleistung. Zur Reinigung des Laufrades muss
zuerst der Siebfuß abgehebelt werden. Jetzt kann das Laufrad
durch den Saugmund gereinigt werden.
KLEINE HILFE BEI STÖRUNGEN
Pumpe läuft nicht
• Netzspannung prüfen (keinen Prüfstift verwenden)
• Sicherung defekt = eventuell zu schwach (siehe Elektro-
Anschluss)
• Netzzuleitung beschädigt = Leitung austauschen
• Sicherstellen, dass die Pumpe nicht schon vor dem Eintau-
chen eingeschaltet ist.
• Druckleitung bzw. Schlauch entleeren, damit die Luft aus
dem Spiralgehäuse entweichen kann. Abhilfe ist auch durch
die beschriebene Entlüftungsbohrung möglich
• evtl. vorhandene Steuerung prüfen
• bei Pumpen mit angebauter Schaltung = Wasserstand evtl.
zu niedrig
Laufrad blockiert
• Fest- und Faserstoffe haben sich im Spiralgehäuse festge-
setzt (siehe Wartung)
Verminderte Förderleistung
• Siebfuß verstopft (siehe Wartung)
• Druckleitung verstopft = reinigen
• Laufrad verschlissen = Reparatur nur durch den Hersteller
5ENGLISH
You have purchased a product made by Pentair Jung Pum- Qualification and training of personnel
All personnel involved with the operation, servicing, inspection
pen and with it, therefore, also excellent quality and service. and installation of the equipment must be suitably qualified
Secure this service by carrying out the installation works for this work and must have studied the instruction manual in
in accordance with the instructions, so that our product depth to ensure that they are sufficiently conversant with its
can perform its task to your complete satisfaction. Please contents. The supervision, competence and areas of responsi-
remember that damage caused by incorrect installation or bility of the personnel must be precisely regulated by the ope-
rator. If the personnel do not have the necessary skills, they
handling will adversely affect the guarantee. must be instructed and trained accordingly.
This appliance can be used by children aged 8 years or over
Safety-conscious working
and by persons with limited physical, sensory or intellectual
The safety instructions in this instruction manual, the existing
capabilities, or with limited experience and knowledge, pro- national regulations regarding accident prevention, and any
vided that they are supervised or have been instructed in internal working, operating and safety regulations must be ad-
the safe use of the appliance and are aware of the dangers hered to.
involved. Children must not be allowed to play with the ap- Safety instructions for the operator/user
pliance. Cleaning and user maintenance must not be carried All legal regulations, local directives and safety regulations
out by children unless they are supervised. must be adhered to.
Damage prevention in case of failure The possibility of danger due to electrical energy must be pre-
Like any other electrical device, this product may fail due to a vented.
lack of mains voltage or a technical defect. Leakages of dangerous (e.g. explosive, toxic, hot) substances
If damage (including consequential damage) can occur as a re- must be discharged such that no danger to people or the envi-
sult of product failure, the following precautions can be taken ronment occurs. Legal regulations must be observed.
at your discretion: Safety instructions for installation, inspection and mainte-
• Installation of a water level dependent (under circumstan- nance works
ces, mains-independent) alarm system, so that the alarm As a basic principle, works may only be carried out to the equip-
can be heard before damage occurs. ment when it is shut down. Pumps or plant that convey harmful
• Inspection of the collecting tank/chamber for tightness up substances must be decontaminated.
to the top edge before – or at the latest, during – installation
All safety and protection components must be re-fitted and/or
or operation of the product.
made operational immediately after the works have been com-
• Installation of backflow protection for drainage units that can
pleted. Their effectiveness must be checked before restarting,
be damaged by wastewater leakage upon product failure.
taking into account the current regulations and stipulations.
• Installation of a further product that can compensate in
case of failure of the other product (e.g. duplex unit). Unauthorised modifications, manufacture of spare parts
• Installation of an emergency power generator. The equipment may only be modified or altered in agreement
As these precautions serve to prevent or minimise conse- with the manufacturer. The use of original spare parts and
quential damage upon product failure, they are to be strictly accessories approved by the manufacturer is important for
observed as the manufacturer’s guideline – in line with the safety reasons. The use of other parts can result in liability for
standard DIN EN specifications as state of the art – when using consequential damage being rescinded.
the product (Higher Regional Court Frankfurt/Main, Ref.: 2 U Unauthorised operating methods
205/11, 06/15/2012).
The operational safety of the supplied equipment is only guar-
anteed if the equipment is used for its intended purpose. The
limiting values given in the "Technical Data" section may not be
SAFETY INSTRUCTIONS exceeded under any circumstances.
Instructions regarding accident prevention
This instruction manual contains essential information that Before commencing servicing or maintenance works, cordon
must be observed during installation, operation and servic- off the working area and check that the lifting gear is in perfect
ing. It is therefore important that the installer and the respon- condition.
sible technician/operator read this instruction manual before Never work alone. Always wear a hard hat, safety glasses and
the equipment is installed and put into operation. The manual safety shoes and, if necessary, a suitable safety belt.
must always be available at the location where the pump or the
plant is installed. Before carrying out welding works or using electrical devices,
check to ensure there is no danger of explosion.
Failure to observe the safety instructions can lead to the loss
of all indemnity. People working in wastewater systems must be vaccinated
against the pathogens that may be found there. For the sake of
In this instruction manual, safety information is distinctly la- your health, be sure to pay meticulous attention to cleanliness
belled with particular symbols. Disregarding this information wherever you are working.
can be dangerous.
Make sure that there are no toxic gases in the working area.
General danger to people Observe the health and safety at work regulations and make
sure that a first-aid kit is to hand.
Warning of electrical voltage In some cases, the pump and the pumping medium may be hot
NOTICE! Danger to equipment and operation and could cause burns.
6ENGLISH
For installations in areas subject to explosion hazards, special Replacing the connection cable
regulations apply!
APPLICATION
Submersible pumps of the oxylift 2 range are suitable for dos-
ing and pumping wastewater in small-scale clarification plants.
WARNING!
The pump must only be connected to sockets that have been
installed properly in accordance with the regulations and are
protected with at least 10 A (slow) and RCD-safety switches
(30mA).
DANGER!
The pump must never be used when a person is in the water.
Only use original manufacturer’s parts. We recommend replac-
ing the seal and the screws each time the connection cable is
Modes of operation replaced.
Pumped medium at a temperature of 95°F (35°C): continuous
operation S1. NOTICE! When the connection cable is loosened, the motor
compartment is opened. Please ensure clean and dry condi-
Pumped medium at a temperature of 140°F (60°C): tions when handling the device.
intermittent operation S3, 40%,
i.e. 4 min. operation and 6 min. interval. NOTICE! Do NOT use a power screwdriver. A size 2 PZ screwdri-
ver must be used to unscrew and tighten the connection cable.
The submersible pump is frost-resistant down to -4°F (-20°C)
when stored in dry conditions. When installed, however, it Grease the sealing ring with Vaseline before inserting the car-
must not be allowed to freeze in the water. tridge. Then tighten the screws by hand (max 1 Nm).
Transport
INSTALLATION
The pump must always be lifted by the handle and never by the
power supply cable or the float of the level control! The pump
should only be lowered into deeper chambers or pits using a
The pump must be securely fixed to ensure that it does not be-
rope or chain.
come detached during operation. The pump should be fixed at
the control head and the discharge branch.
ELECTRICAL CONNECTION Venting the pump housing
The pump can be vented by providing a 6 mm drill-hole in the
NOTICE! Only qualified electricians may carry out electrical pump housing. This drill-hole allows the pump housing to be
works to the pump or the controls. reliably vented even if a non-return valve is used.
The relevant standards (such as EN standards), country-spe-
cific regulations (such as VDE in Germany), and the regulations
of the local power supply companies must be observed.
NOTICE! Never put the free lead end in water! If water gets into
the plug, this can cause malfunctions and damage.
Observe the operating voltage (see the type plate)!
No additional motor protection is required, since the system
has an integrated winding thermostat. Inadmissible tempera-
tures and operating times will result in the thermostat switch-
ing the system off (please refer to the section entitled Appli-
cation). After the thermostat has switched off the system, pull
out the mains plug before remedying the fault, since the device
can switch itself on again automatically after cooling down if
the power is still connected!
NOTICE! If the pump is malfunctioning, a slight leakage of the
contents of the oil reservoir into the pumping medium is pos-
sible.
7ENGLISH
MAINTENANCE
To ensure continued reliability of service, we recommend that
you take out a service contract.
WARNING!
Before carrying out any works: disconnect the pump and the
controls from the mains and take steps to ensure that no one
else can reconnect them to the power supply.
WARNING!
Check the mains cable for signs of mechanical and chemical
damage. Damaged or kinked cables must be replaced by the
manufacturer.
CAUTION!
Do not touch the pump until all rotating parts have come to a
standstill.
The foot strainer prevents coarse impurities from entering
the pump. Regular cleaning of the float and the foot strainer
to remove fibres and accumulations ensures optimum perfor-
mance and operation. To clean the impeller, the foot strainer
must first be levered off. The impeller can now be cleaned
through the suction opening.
QUICK TIPS FOR REMEDYING
FAULTS
Pump does not work
• Check mains current (do not use a pin gauge)
• Fuse faulty = may be too weak (please refer to the section
entitled Electrical connection)
• Mains cable damaged = replace cable
• Make sure that the pump is not switched on before the pump
is submersed.
• Empty the pressure pipe or hose to allow the air to escape
from the spiral housing. The ventilation drilling described
can also be used for venting.
• Check any pump controls
• In the case of pumps with an attached control = the water
may be too low
Impeller blocked
• Solids and fibrous matter have become lodged in the spiral
housing (please refer to the section entitled Maintenance)
Decreased pumping performance
• Foot strainer obstructed (please refer to the section entitled
Maintenance)
• Pressure pipe obstructed = clean
• Rotor worn out = repair to be carried out by the manufac-
turer only
8Technical Data
[kg] 4,4
1¼"
[mm] 15
P1 [W] 300
P2 [W] 200
U [V] 1/N/PE ~230
f [Hz] 50
I [A] 1,3
n [min-1 ] 2720
Leistung - Performance - Puissances - Wydajności i moce
H [m] 1 2 3 4 5
Q [m³/h] 8 7 6 4 2
Oxylift 2
Oxylift 2 S
9EU-Konformitätserklärung EU-Déclaration de Conformité EU-Declaraţie de conformitate
EU-Prohlášeni o shodě EU-Megfelelöségi nyilatkozat EU-Vyhlásenie o zhode
EU-Overensstemmelseserklæring EU-Dichiarazione di conformità EU-Försäkran om överensstämmelse
EU-Declaration of Conformity EU-Conformiteitsverklaring
EU-Vaatimustenmukaisuusvakuutus EU-Deklaracja zgodności
DE - Richtlinien - Harmonisierte Normen FR - Directives - Normes harmonisées RO - Directivă - Norme coroborate
CS - Směrnice - Harmonizované normy HU - Irányelve - Harmonizá szabványok SK - Smernice - Harmonizované normy
DA - Direktiv - Harmoniseret standard IT - Direttive - Norme armonizzate SV - Direktiv - Harmoniserade normer
EN - Directives - Harmonised standards NL - Richtlijnen - Geharmoniseerde normen
FI - Direktiivi - Yhdenmukaistettu standardi PL - Dyrektywy - Normy zharmonizowane
• 2006/42/EG (MD) EN ISO 12100:2010, EN 60335-1:2012/A11:2014
• 2011/65/EU (RoHS)
• 2014/30/EU (EMC) EN 55014-1:2006/A2:2011, EN 55014-2:1997/A2:2008,
EN 60034-1:2010, EN 61000-3-2:2014, EN 61000-3-3:2013
JUNG PUMPEN GmbH - Industriestr. 4-6 - 33803 Steinhagen - Germany - www.jung-pumpen.de
DE - Wir erklären in alleiniger Verantwortung, dass das Produkt den aufgeführten Richtlinien entspricht.
CS - Prohlašujeme na svou výlučnou odpovědnost, že výrobek odpovídá jmenovaným směrnicím.
DA - Vi erklærer under ansvar at produktet i overensstemmelse med de retningslinjer
EN - We hereby declare, under our sole responsibility, that the product is in accordance with the specified Directives.
FI - Me vakuutamme omalla vastuullamme, että tuote täyttää ohjeita.
FR - Nous déclarons sous notre propre responsabilité que le produit répond aux directives.
HU - Kizárólagos felelősségünk tudatában kijelentjük, hogy ez a termék megfelel az Európai Unió fentnevezett irányelveinek.
IT - Noi dichiariamo sotto la nostra esclusiva responsabilità che il prodotto è conforme alle direttive citate
NL - Wij verklaren geheel onder eigen verantwoordelijkheid dat het product voldoet aan de gestelde richtlijnen.
PL - Z pełną odpowiedzialnością oświadczamy, że produkt odpowiada postanowieniom wymienionych dyrektyw.
RO - Declarăm pe proprie răspundere că produsul corespunde normelor prevăzute de directivele mai sus menţionate.
SK - Na výlučnú zodpovednosť vyhlasujeme, že výrobok spíňa požiadavky uvedených smerníc.
SV - Vi försäkrar att produkten på vårt ansvar är utförd enligt gällande riktlinjer.
Oxyperl 3 (JP44430) Oxylift 2 (JP09469) Oxylift 2 S (JP09470)
Oxyperl 3 (JP44431) Oxylift 2 (JP09471) Oxylift 2 S (JP09472)
Oxyperl 3 (JP44432) Oxylift 2 (JP09488) Oxylift 2 S (JP09489)
Oxyperl 5 (JP45228)
DE - Weitere normative Dokumente CS - Jinými normativními dokumenty DA - Andre nor- DE - Bevollmächtigter für technische Dokumentation CS - Oprávněná osoba pro tech-
mative dokumenter EN - Other normative documents FI - Muiden normien FR - Autres nickou dokumentaci DA - Autoriseret person for teknisk dokumentation EN - Au-
documents normatifs HU - Egyéb szabályozó dokumentumokban leírtaknak IT - Altri docu- thorized person for technical documentation FI - Valtuutettu henkilö tekninen do-
menti normativi NL - Verdere normatieve documenten PL - Innymi dokumentami normaty- kumentaatio FR - Personne autorisée à la documentation technique HU - Hivatalos
wnymi RO - Alte acte normative SK - Iným záväzným dokumentom SV - Vidare normerande személy műszaki dokumentáció IT - Persona abilitata per la documentazione tecnica
dokument: NL - Bevoegd persoon voor technische documentatie PL - Pełnomocnik ds. dokumentacji
EN 60335-2-41:2003/A2:2010 technicznej RO - Persoană autorizată pentru documentatiei tehnice SK - Oprávnená osoba
pre technickú dokumentáciu SV - Auktoriserad person för teknisk dokumentation:
JUNG PUMPEN - Stefan Sirges - Industriestr. 4-6 - 33803 Steinhagen
Steinhagen, 10-09-2018
______________________ i.V. ____________________
Stefan Sirges, General Manager Rüdiger Rokohl, Sales Manager
CE 314-13-1809
10OXYLIFT 2 · OXYLIFT 2S
Spare parts
① Kabelbaum Cable gland
Oxylift 2 JP46921
Oxylift 2S JP46922
② Leitung Cable
1,5 m JP46925
4m JP46926
10 m JP45084
20 m JP46927
③ Schwimmer Float JP42771
④ Schaltwelle Shift shaft JP42770
⑤ Haube Top cover
Oxylift 2 JP46928
Oxylift 2S JP46929
⑥ Laufrad Impeller JP46923
⑦ Motor Motor JP46924
⑧ Pumpengehäuse Pump casing JP46934
⑨ Motordichtungen Motor seals JP46385
⑩ Dichtungssatz Seal set JP46354
⑪ Siebfuß Strainer base JP46360
⑫ Schraubensatz Screw set JP42773
11Pump Technical Services Limited, Pump House, Unit 12 Bilton Road Industrial Estate, Erith, Kent, DA8 2AN. Tel: 01322 357 080 Email: sales@pts-jung.co.uk
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