Vector E-Mobility Testing Solution - Product Overview

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Vector E-Mobility Testing Solution - Product Overview
Vector E-Mobility Testing Solution

Product Overview

                                     V0.1 | 2020-10-13
Vector E-Mobility Testing Solution - Product Overview
Overview
    Vector E-Mobility Portfolio

                                                                                          vCharM
    MICROSAR.CHARGE         CANoe Option         vSECClib
                                                                                          Charging Station
    Embedded Software       .Smart Charging      Embedded Software
                                                                                          Management System
    for EVCC                                     for SECC

    VC-VCCU                 CANoe Test Package   vSECC
    Vehicle Charging        EV                   Communication Board
    Control Unit                                 for SE

    VC-EVCC-P               VH5110
    Vehicle Charging        CCS Listener
    Control Unit for
    Pantograph Charging

    E-Mobility              VT7870                                      Find out more about our
    Measurement             Smart Charge
    Solution                Communication Test                         E-Portfolio Solutions online
    from Vector and CSM     Module

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Vector E-Mobility Testing Solution - Product Overview
Overview
     Vector E-Mobility Solution

                                                                open
                                  CANoe.Smart Charging
    Charging Communication                                      flexible
                                  CANoe Test Package EV/EVSE
                                                                expandable
                                  VT System / VH5110
                                                               Characteristics
                                            Tools

     Analysis                                                          CCS
     Simulation                                                        GB/T
     Testing                                                           CHAdeMO
     Use Cases                                                         Standards
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Vector E-Mobility Testing Solution - Product Overview
Agenda

        Overview
    u   Simulation
        Testing
        Analysis
        Summary

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Vector E-Mobility Testing Solution - Product Overview
Simulation
    CANoe Option .Smart Charging – Features CCS

    u   Full support of DIN70121 and ISO15118
        u SLAC and V2G protocols
        u EIM and PnC (ISO15118)

    u   Vehicle and charge point simulation
        u Active mode: Automated message flow by using
          communication statemachine
        u Passive mode: Free sending of fully configurable
          communication messages via CAPL
    u   Analysis and monitoring
        u Online and offline analysis possible
        u Interpretation of the messages in the trace window

    u   Transport Layer Security (TLS) via Security Manager
        u TLS communication with automatic encryption and
          decryption
        u Public Key Infrastructure (PKI) support and
          management of certificates
    u   Requires CANoe with Option .Ethernet

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Vector E-Mobility Testing Solution - Product Overview
Simulation
    CANoe Option .Smart Charging – Security Manager

    u   Tool included in CANoe
    u   Management of PKI and
        certificates for ISO15118 – PnC

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Vector E-Mobility Testing Solution - Product Overview
Simulation
    CANoe Option .Smart Charging – Features GB/T

    u   Support of GB/T 27930
    u   Vehicle and charge point simulation
    u   Trace window analysis
        u Clear and compact presentation of the message flow
        u Interpretation of each individual GB/T 27930 message

    u   Requires CANoe with Option .J1939

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Vector E-Mobility Testing Solution - Product Overview
Simulation
    CANoe Option .Smart Charging – Planned features

    u   ISO 15118-20: 2nd generation network and application protocol
        requirements
        u New features:
            >   ACD: Autoconnect Charging Device
            >   WPT: Wireless Power Transfer (Inductive Charging)
            >   BPT: Bidirectional Power Transfer
        u   First support of BPT with CANoe 15 (Q2/2021)

    u   ISO15118-8: Physical layer and data link layer requirements for
        wireless communication
    u   WiFi router with CANoe integration available with CANoe 15
        (Q2/2021)

    u   CHAdeMO
        u Support with CANoe 16 (Q2/2022)

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Vector E-Mobility Testing Solution - Product Overview
Simulation
    Test hardware for physical layer

                   CCS                                CHAdeMO and GB/T

      u   VT7870                       u   VT2816
                                       u   VT2004A
                                       u   CAN – Interface (VN or VT series)

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Vector E-Mobility Testing Solution - Product Overview
Simulation
     VT7870– test hardware for physical layer CCS

                                             PWM communication
                                              u According to IEC61851-1
                                              u Simulation of charging station or vehicle
                                              u Control via System Variables in CANoe

                                              Connection of CP (control pilot) and PE

                                              Error injection
                                                u Variation of PWM signal parameters
                                                u Variation of resistance and capacitance values
                                                u broken wire
                                                u   open circuit

                                              RJ45 socket for connection to CANoe

                                              HomePlug Green PHY PLC chip

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Simulation
     VT7970/VT7971

                                        HP Green PHY                          HP Green PHY
                                        Qualcomm                              Mediatek

                  VT7970 SCC Module Q                   VT7971 SCC Module M

                                                       Available Q4 2020

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Simulation
     Green PHY Configurator

     u   Device selection
         u Support of Qualcomm and Mediatek
         u Automatic scan

     u   Device configuration
         u Read from / Write to device
         u Load from / Save to file

     u   Firmware update
         u Direct selection of firmware version

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Agenda

         Overview
         Simulation
     u   Testing
         Analysis
         Summary

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Testing
     Necessity of Conformance & Interoperability Testing

     Today
     Any number of                                       Manual testing
     test combinations
                                                         u   Implementation vs. Implementation
     possible: n x m !
                                                         u   Good case only
                                                         u   Not feasible for growing market

      Tomorrow
      Testing against                                    Automated testing
      test system
                                                         u   Test Cases vs. Implementation
                                                         u   Good and error cases
                                                         u   Scalable for growing market

                         CCTS = CharIN CCS Test System

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Testing
     Overview

         CANoe Test Package EV provides conformance/interoperability tests for electric vehicles (EV)

     u   Test cases implemented with vTESTstudio
         (test tables / CAPL)
     u   Delivery includes source code (complete
         vTESTstudio project)
     u   Test execution and HW control with CANoe
     u   Support of all standards (CCS, GB/T and
         CHAdeMO)
     u   Subscription license (period 12 months)
         u A

     u   Every standard is available with separate
         license
         u CTP EV – CCS
         u CTP EV – GB/T
         u CTP EV – CHAdeMO

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Testing
     Content and Releases

     u   Content available with current release (3.0)
         u CCS
             >   Test cases from DIN 70122
             >   Test cases from ISO 15118-4 (partly)

         u   GB/T 34658                                                               CANoe Test Package EV
             >   Test cases from GB/T 34658 (complete)
                                                                              CCS              GB/T         CHAdeMO

     u   Planning next releases (3.1 and 3.2)                                 DIN 70122        GB/T 34658   CHAdeMO 2.0

         u All relevant test cases ISO 15118-4 DC available                   ISO 15118-4/-5
             >   test cases for sleep mode and renegotiation available with   IEC 61851-1
                 later releases
         u   Release dates: Q4 2020

     u   Support of CHAdeMO
         u Test cases for CHAdeMO will be available with later
           releases

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Testing
     Overview standards

      Communication Spec.   Conformance Spec.            Support by CTP EV               Number of EV test cases

      ISO 15118-2           ISO 15118-4                                Partial Support                      504
                            ISO 15118-4 Ed2 (not
                            released)
      ISO 15118-3           ISO 15118-5                                          2021                        96

      DIN 70121             DIN 70122                                Partial Supported                      263
                                                           (DIN Amendments in 2021,
                                                              not yet released by DIN)
      IEC 61851-1/23        CharIN CCS Basic test case                           2021                      6+?
                            specifications (DIN & ISO)
      GB/T 27930 (2015)     GB/T 34658                                    Full Support                   42 + 58

      CHAdeMO 2.0           Test Specification for                           Q2 2021                         97
                            CHAdeMO Charger Version
                            1.0.1

                                          Total: 1002 EV-TestCases

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Testing
     Requirements

     u   Requirements (CTP EV - CCS)
         u CANoe 12.0 SP4 (or later) with the Options .Smart Charging and .Ethernet
         u vTESTstudio 4.0 SP3 or later
         u VT System with VT7870 (interface hardware for communication)
         u Integration of third-party hardware (power sink/source)

     u   Requirements (CTP EV – GB/T)
         u CANoe 13.0 (or later) with the Options .Smart Charging and .J1939
         u vTESTstudio 4.0 SP3 or later
         u VT System with VT6104A (interface hardware for CAN communication), VT2004 and VT2816
           (charger and vehicle coupler simulation)
         u Integration of third-party hardware (power sink/source)

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Testing
     Setup generator

     u   Selection of protocol
     u   Extraction of test cases as vTESTstudio project
     u   Generation of ready-to-run CANoe
         configuration with test cases and simulated EV

     u   Setting of output folder for vTESTstudio
         project and CANoe installation folder

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Testing
     vTESTstudio (example DIN70122)

     u   Implementation with test
         tables and CAPL
     u   Preparation and completion
         customizable to SUT

     u   Arrangement of test cases
         according to test specification
     u   Consideration of CharIN
         implementation guide

     u   Traceability to requirements
         from protocol specification
     u   Visibility of variant
         dependencies (PICS/PIXIT)

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Testing
     CANoe (example DIN70122)

     u   Tracing of communication
     u   Interpretation of message details

     u   Selection of testcases for
         execution

     u   Setting of variant
         dependencies (PICS/PIXIT)
         for different SUT

         PICS = protocol implementation
         conformance statement
         PIXIT = protocol implementation extra
         information for testing
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Testing
     CANoe (example GB/T 34658)

     u   Tracing of communication
     u   Interpretation of message details

     u   Delivery with BMS simulation

     u   Selection of testcases for
         execution

22
Testing
     Integration Levels

                          Testing on all levels
                          u   Testing already possible
                              on software level with
                              vVIRTUALtarget

                          u   Continuous usage of
                              CANoe Test Package EV
                              on all levels possible

23
Testing
     Test hardware for CCS

     u   VT7870 is supported by default
     u   Usage of 3rd party hardware possible …
         u Via CharIN API supported by the CANoe Test Package EV
         u Via direct integration (e.g. source/sink) by using
           generally supported interfaces in CANoe (e.g. LXI) Vector CCTS
     u   Easy extension with additional I/O hardware possible
     u   Scalable test hardware
         u from component test (ECU) with VT System
         u to system test (EV) with Vector CCTS

                                                                CCTS = CharIN CCS Test System
                       Vector VT System
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Testing
     Example of CCTS

       u   Mains connection unit
           u Emergency stop, residual current circuit
             breaker, circuit breaker, main switch

       u   Communication and control unit
           u Based on modular hardware – VT System
           u Handling of charging communication
           u   Control of PP resistance, inlet locking, etc.

       u   Inlet
           u Connection to EVSE

       u   Outlet
           u Connection to EV
           u Removable cable

       u   Power unit (DC only)
           u Bidirectional, operates as sink or source
           u External device controlled by CANoe
           u   small package size due power feedback to grid

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Agenda

         Overview
         Simulation
         Testing
     u   Analysis
         Summary

26
Analysis
     VH5110 – CCS Listener

     Device                  VH5110 – CCS Listener

     Function                Passive tracing of communication between EV and EVSE

     SUT connection          Control Pilot (direct, no Man-in-the-middle)

     CP coupling             - conductive (CP, PE via BNC connector)
                             - inductive (adapter around charging cable)
     Host connection         Ethernet (via RJ45 connector)

     Power supply            12V (via MQS connector)

     Supported protocols     DIN70121, ISO15118, IEC61851, HomePlug GreenPHY

     Software requirements   CANoe 12.0 SP3 (or later)
                             with options .Ethernet and .SmartCharging
     Scope of delivery       VH5110, quick start guide, power supply cable (MQS
                             connector to 4mm banana plugs)

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Analysis
     VH5110 - Connectors

                                                                 Host connection to
                                                                 CANoe via Ethernet

                                            Power supply 12V
                                            (cable included in
                                            scope of delivery)

      Example of inductive coupler for CP   Connection to
      (not included in scope of delivery)   Control Pilot (CP)

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Analysis
     VH5110 - Representation of PLC communication in CANoe

                                                Trace Window

     Time synchronization to
     other CANoe windows

     Communication
     between PLC nodes

     Communication
     between EV and EVSE

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Analysis
     VH5110 - Representation of PWM communication in CANoe

                                                       Data Window

     PWM parameters (current values)
     as System Variables via polling

                                                       Graphic Window

     PWM parameters displayed with
     time dependency

     Time synchronization to other CANoe
     windows

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Analysis
     VH5110 – TLS decryption

     Solution                          Description                                                     Available
     NULL Cipher                       Enable ‘NULL Cipher’ on EV and EVSE side to transfer            CANoe 13.0 SP2
                                       unencrypted messages.
     MasterSecret in SecurityManager   Set MasterSecret and Client Random manually in the Vector       CANoe 13.0 SP2
                                       Security Manager.
     MasterSecret via CAPL-Code        You can receive the MasterSecret via diagnostic, CAN-message    CANoe 14.0
                                       or other interfaces and set the MasterSecret via CAPL-Code in
                                       CANoe.
     MasterSecret via UDP Frame        The MasterSecret will be transmitted via UDP-Frame and          CANoe 14.0
                                       CANoe will automatically decrypt the Trace.
     MasterSecret in Log-File          The MasterSecret can be stored in the Log-File                  CANoe 14.0

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Agenda

         Overview
         Simulation
         Testing
         Analysis
     u   Summary

32
Summary
     Questions and Answers

                Thank you for your attention !

33
For more information about Vector
     and our products please visit

     www.vector.com

     Author:
     Seok, Jin-Wook
     Vector Korea

34   © 2019. Vector Korea IT Inc. All rights reserved. Any distribution or copying is subject to prior written approval by Vector. V0.1 | 2020-10-13
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