WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...

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WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
WWW.BUILDINGCONNECTION.COM.AU           SUMMER 2016

WATERPROOF VS
water resistant
 WHAT’S THE DIFFERENCE?

INSIDE:
CREATING COMFORTABLE HOMES
BATHROOM PODS MAKE THEIR MARK
NEW STANDARD SET TO CONTAIN THE FLAMES
HOW TO ESTIMATE LABOUR RATES
WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
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    Next generation delivers over $1000* in savings
    over the 12 year warranted heat exchanger life

    Captures and re-uses circa 150oC of exhaust                                                SECONDARY HEAT EXCHANGER
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WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
CONTENTS

       COVER STORY
       14 THE SPIN ON WELDED VINYL
           Andrew Golle delves into the
           contentious world of welded
           sheet vinyl for wet areas is
           waterproof or water resistant,
           and what it means for
           compliance.
                                                                                                                        14
                                            FEATURES

                                            18 CREATURE COMFORTS                     36 IT ALL HAPPENS IN VEGAS
                                               It is one thing to design and build        They say a picture says a
                                               an aesthetically appealing and             thousand words, and after
                                               functional home, but it’s another          taking a trip to Vegas for the
                                               to meet the rising demand for              International Business Show,

                              18               sustainable homes that provide
                                               the highest level of comfort.
                                                                                          Hayden LePage couldn’t wait to
                                                                                          share a few with us.

                                            22 SCIENCE V CONFLICT
                                               Jerry Tyrrell explains how the
                                               fundamentals of science can be
                                                                                     REGULARS
                                               applied to the building industry,     06   Editorial
                                               via practical applications, when
                                               it comes to conflict prevention        08   Contributors
                                               and solution.                         10   Industry news
                                                                                     64   New Products
                                            26 CONTAINING THE FLAMES

                              22               Standards Australia and the
                                               ABCB have developed a new
                                               standard that is set to improve
                                                                                     89   Trade stuff

                                               fire safety through appropriate
                                               classification of the performance
                                               of external walls.

                                            32 BATHROOM PODS MAKE THEIR                                   SUMMER 2016

                                               MARK                                  66 Tech
                                               Off shore-built pods may cause         74 Tools
                                               concern within the industry,                                                 IMPROVED
                                                                                                                        COMPETENCIES:
                                                                                     80 Transport
                              26
                                                                                                                         Virtually a reality
                                               however one Ausie manufacturer
                                               is off ering a total WaterMark                                                                     INSIDE:

                                               certification on all its products.                                         TAKING SAFETY IN A NEW DIRECTION
                                                                                                                                       BEING HEAR TO STAY

4   BUILDING CONNECTION     SUMMER 2016
WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
EDITORIAL

                                                                                                  THE INDUSTRY GUIDE FOR BUILDING
                                                                                                  AND RENOVATION PROFESSIONALS

                                                                                              MANAGING DIRECTOR
                                                                                              Jeff Patchell
                                                                                              jeffpatchell@build.com.au

                                                                                              GENERAL MANAGER
                                                                                              Jeremy Sweet
                                                                                              jeremysweet@build.com.au

       WATERED DOWN
                                                                                              EDITOR - BUILDING CONNECTION
                                                                                              Justin Felix
                                                                                              03 9542 9024
                                                                                              justinfelix@build.com.au

       T
              raversing your way through             With that in mind, this issue, as well   EDITOR – ACROSS THE TRADES
                                                                                              Jacob Harris
              the construction regulation         as many others across the industry,         jacobharris@build.com.au
              minefield is a battle in itself.     need to not only be addressed but the
                                                                                              STAFF WRITERS
       Add having to absorb all of the            masses needed to be educated and            Jacob Harris, Joe Young
       information, remember it and then          then regulated... but who, how and
                                                                                              GRAPHIC DESIGNER
       ensure it is adhered to once you or        why are the three burning questions         Sam Elliott
       your contractors are on the tools, is      that are often hardest to answer.
                                                                                              PRODUCTION
       another ball game altogether.                 Do yourself a favour and give            Gail Dwyer, Liz Todorova
          When the waters become muddied,         Andrew’s article a read to get up to
                                                                                              CONTRIBUTORS
       due to diff erences in opinion, or a        speed with the ‘spin on welded vinyl’.      Andrew Golle, Cecelia Haddad, Peter Coll, Hayden
       strong belief that the regulations have       Another big story covered in this        LePage, Kevin Ezard, Ted Riddle, Jerry Tyrrell
       ‘always stipulated something else’, an     issue is that of green or ‘comfortable’     ADVERTISING                           1800 063 371
       endless debate typically ensues.           homes and how you can provide               VIC/SA/WA
          Such has been the case surrounding      the highest level of comfort for            Angelo Sticca                          0451 374 317
                                                                                              angelosticca@build.com.au
       the use of welded sheet vinyl for wet      occupants.
       areas and whether the material is             As the broader population becomes        NSW/ACT/QLD
                                                                                              Ralph Harpur                           0417 449 699
       waterproof or water resistant. The         more aware and educated in the              ralphharpur@build.com.au
       confusion simply waters down what          area of sustainability, you too must
                                                                                              TO SUBSCRIBE
       regulations are meant to be about.         become proficient in the area, so            Australia Freecall                 1800 623 214
          One of our long serving contributors    knowing about, and how to provide           New Zealand                       613 9542 9000
                                                                                              Fax (with credit card details)     03 9542 9090
       and tiling expert Andrew Golle goes        adequate insulation, optimal indoor         By mail, please write to the address below
       into great detail regarding the issue in   air quality, air tightness and so forth,
       our cover story and was spurned to do      is vital to the growth of your business
                                                                                              PUBLISHED BY:
       so given the fact it is such a hot topic   now and in the years ahead.                 Connection Magazines Pty Ltd
       in Tasmania at the moment.                                                             2/18-22 Lexia Place,
                                                                                              Mulgrave, VIC 3170
          While the issue has largely been          Finally, check out our new Building       AUSTRALIA
       addressed in other states, some            Connection website at:                      ISSN 1839-2253
       builders are still neglecting to assess    www.buildingconnection.com.au               Disclaimer: The opinions expressed in this magazine
       the material properties based on                                                       do not necessarily reflect those of the publisher.
                                                                                              Although all materials are checked for accuracy, no
       previous practices. The enforcement                                                    liability is assumed by the publisher for any losses
                                                                                              due to the use of material in this magazine. Copyright
       is also being let down by local            Enjoy the read                              2016 by Connection Magazines. All rights reserved.
       authorities and certifiers, through                                                     No part of this publication may be reproduced, stored
                                                                                              in a retrieval system or transmitted in any form or by
       ignorance and misinterpretation of                                                     any means (electronic, mechanical, photocopying,
                                                                                              recording or otherwise) without the prior permission of
       the standards.                                                          Justin Felix   Connection Magazines.

6   BUILDING CONNECTION      SUMMER 2016
WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
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WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
CONTRIBUTORS

                   KEVIN EZARD                                 PAUL COTT                              ANDREW GOLLÉ

       Kevin provides business                   Paul Cott LLB (Hons), Grad Dip Legal      Andrew is a registered builder in
       communication and marketing               Practice, LLM is a Senior Associate       Queensland, New South Wales
       consultancy services to the timber        Lawyer. Working in commercial             and Tasmania, a qualified Cert III
       and wood products industry. He            litigation for a number of years          Construction Waterproofer and a
       also organises the Frame Australia        has seen Paul amass a wealth of           waterproofing and tiling assessor
       Conference and Exhibition which is the    knowledge and experience in building      and trainer. His company, Armont
       major national event for engineered       and construction litigation which he is   Rectification Builders, specialises
       timber and building prefabrication that   willing to share. Paul is also a member   in solving waterproofing defects
       runs every second year. Contact Kevin     of the Building Dispute Practitioners     throughout the country and is the owner
       at ezard@bigpond.net.au.                  Society.                                  of the Tile Reglue Injection Method.

       See Ezard’s Connection on page 46.        See Legal Matters on page 54.             See Tiling Defects on page 14.

                    TED RIDDLE                                GARY SMITH                              JERRY TYRRELL

       Ted has 47 years’ experience in the       Gary has worked in the window             Jerry is founder of the Institute of
       timber and building industries as         and glass industries for the past         Building Consultants and co-founder
       a merchant, wholesaler, importer,         27 years and is the marketing and         of Tyrrells Property Inspections. He
       producer and marketer. After an 11-       communications manager of the             has more than 43 years’ experience
       year stint as the marketing manager       Australian Window Association. His role   as a labourer, tradesman, contractor,
       of the NSW Timber Development             at the association involves industry      architect, mediator, building
       Association, Ted has since run his        training, membership services,            consultant and author. Jerry welcomes
       own contracting business, Building        industry communication, technical         reader feedback, thoughts and
       and Timber Services. Contact Ted at       support, marketing and liaising with      experiences. He can be contacted at
       tednoel@ozemail.com.au.                   other industry associations.              jwtyrrell@tyrrells.com.

       See Timber Tops on page 48.               See Window World on page 40.              See CPD Academy on page 22.

8   BUILDING CONNECTION       SUMMER 2016
WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
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WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
INDUSTRY NEWS

       RESEARCH GRANT AWARDED TO MANUFACTURE MULTI-
       STOREY HOUSES
       The University of Sydney and Lendlease have been
       awarded a $3 million grant by the Australian Government
       to undertake a collaborative research project to develop
       prefabricated multi-storey housing solutions.
         The fi ve year industry-led project received funding from
       the Department of Industry, Innovation and Science’s
       Cooperative Research Centre Projects (CRC-P) program
       to develop and build prototype housing solutions that
       use high-tech, renewable materials and advanced
       manufacturing processes.
         Kylie Rampa, Chief Executive Officer, Lendlease
       Property, said that the demand for aff ordable and diverse
       housing is calling for new housing solutions from industry.   CONSUMERS WANT ENERGY-EFFICIENCY FACTS ON
         “We aim to bring to market an innovative housing            HOMES
       system that is design-led, which will help address            New research published by the CRC for Low Carbon Living
       aff ordability issues, while developing advanced               (CRCLCL) has shown overwhelming support for a national
       manufacturing technologies and techniques for future          voluntary home energy efficiency disclosure system,
       housing construction,” she said.                              designed to empower consumers to rate and value
         Associate Professor Mathew Aitchison in the Faculty         homes with lower running costs and health, comfort and
       of Architecture, Design and Planning at the University        sustainability benefi ts.
       of Sydney said that the project presents an enormous            Funded by the CRCLCL, industry members of the
       opportunity to bring innovation to the residential            EnergyFit Homes initiative and the NSW Office of
       construction market, which has remained largely               Environment and Heritage, the two-year research project
       unchanged in the last 100 years.                              also revealed that 90% of building professionals and
         “Despite major advances in other manufacturing              tradespersons supported providing this information
       sectors, innovation in residential construction is lagging.   at the time of sale or lease. Results show that 92%
       This project seeks to drive efficiency and safety benefi ts      of housing consumers want energy efficiency details
       and boost Australia’s competitiveness internationally,        revealed in building inspection reports; 82% at open
       where we have seen a notable increase in advanced             inspection and 72% in property advertising, with half
       manufacturing in building over the past decade,” said         of home buyers and renters willing to pay for this
       Associate Professor Mathew Aitchison.                         information.
         The project will develop a range of solutions for the         Called the EnergyFit Homes Project, the research was
       multi-storey housing market that address increasing           carried out by teams from the CSIRO and Common Capital
       urban density and residential market demands.                 and overseen by CRCLCL program leader Dr Stephen
                                                                     White.
                                                                       “The research’s key focus was to understand
                                                                     industry and consumer support for a national voluntary
                                                                     disclosure system that would measure, benchmark and
                                                                     communicate information on the energy performance of
                                                                     existing homes, especially at the time of sale or lease, and
                                                                     provide recommendations on how to implement such a
                                                                     system,” said Dr White.
                                                                       “The results overwhelmingly show that such a system
                                                                     would be accepted in Australia. It would also bring
                                                                     financial benefi ts. For example, in Europe and North
                                                                     America where mandatory home energy rating schemes
                                                                     exist, the value of energy efficient homes rose between
                                                                     3 and 14% when high energy efficiency performance was
                                                                     disclosed to buyers.”

10   BUILDING CONNECTION      SUMMER 2016
INDUSTRY NEWS

       COLORBOND TURNS 50                                            NEW VBA POWERS TO BUILD CONSUMER CONFIDENCE IN
       Today it’s difficult to imagine an Australian city, town        BUILDING INDUSTRY
       or rural property without seeing COLORBOND® steel             The Victorian Building Authority (VBA) will gain direct
       somewhere. The iconic BlueScope brand is marking an           powers to register and discipline building practitioners
       incredible 50 years since its inception in 1966, over which   when changes to the Building Act 1993 take eff ect
       time it has become one of the most widely used and loved      tomorrow.
       building products in the country.                               The changes will aff ect all Victorian builders and owner-
         Back in 1966, COLORBOND steel came in just six colours      builders, with the VBA now acting as the single registering
       that were used primarily for roofing, while today there        and disciplinary body.
       are many more, including 22 standard roofing colours             The reforms introduced include:
       inspired by the colours of Australia and designed to not      ∫ abolition of the Building Practitioners Board, with the
       only withstand the harsh Australian elements but also to        VBA to register and discipline building
       complement our natural environment.                           ∫ practitioners and issue owner-builder certificates of
         “Our taste in colours is something that changes with          consent
       the times and colours can be seen as historical and           ∫ banning builders from appointing private building
       cultural markers,” said Manager Marketing & Market              surveyors for domestic building work. Building
       Development – Sales & Marketing BlueScope Lisa Dent.          ∫ surveyors will be appointed by the consumer
         “Of course the story of COLORBOND steel is much             ∫ building practitioners must re-apply for registration
       more than just the colour. Its history is built on decades      every fi ve years
       of innovation and improvement, which has earned               ∫ moving to a “show cause” disciplinary process with the
       COLORBOND steel a position as one of the world’s                onus on building practitioners to show
       toughest, most advanced building materials.                   ∫ why they should not be disciplined
         “Australia’s widely diverse environmental conditions        ∫ the VBA to approve codes of conduct for building
       demand a product that is specifically tested and                 practitioners
       developed for Australia. Our research and innovation          ∫ tightening requirements around becoming an owner-
       teams have been conducting real-world outdoor exposure          builder
       testing and accelerated laboratory testing to thousands       ∫ giving home buyers access to information on owner-
       of panels of COLORBOND® steel for almost fi fty years to         built homes through an online register.
       ensure COLORBOND® steel is an ideal building material
       for Australian conditions – from the heat of the Northern       “These changes allow the VBA to be a more efficient and
       Territory to much cooler climate of Tasmania,” Lisa said.     eff ective regulator, strengthening consumer protection in
         For decades COLORBOND steel has been a popular              the domestic building market,” said VBA CEO Prue Digby.
       choice from roofs to fences, sheds, garages, public             “Building practitioners and consumers starting
       buildings and even art, and is much-loved by world-           a building project should check the VBA website to
       leading architects creating award-winning commercial          understand how these changes may aff ect them.
       buildings and residential homes, as well as farmers             “The VBA has engaged extensively with stakeholder
       needing a strong and durable material suited to               groups to ensure the industry has been a part of the
       Australia’s tough conditions.                                 implementation process.”
         For more information about COLORBOND steel including          Further measures to improve regulation will come into
       the latest range of colours, visit www.colorbond.com.         eff ect between now and July 2017, including:
                                                                       introducing off ences for registered building
                                                                     practitioners undertaking work their registration does not
                                                                       authorise them to do, including as owner-builders:
                                                                     ∫ prohibiting owner-builders from engaging practitioners
                                                                       to do such work, and
                                                                     ∫ allowing the VBA to appoint a manager to a
                                                                       private building surveyor business under certain
                                                                       circumstances.

                                                                       For more information about the changes go to www.
                                                                     vba.vic.gov.au

12   BUILDING CONNECTION      SUMMER 2016
ARDEN HOMES OFFERS TESLA           “With rising energy bills it’s no wonder that homeowners
                             POWERWALL AS STANDARD            are looking for ways to gain more control of their energy
                             INCLUSION                        management and live a lower impact life. This is one of
                             Responding to increasing         the reasons that prompted us to introduce this initiative,”
                             consumer demand for              Dean says.
                             residential solar solutions,       “Consumers want to be less dependent on the grid and
                             Arden Homes has partnered        have greater control over their family’s energy use. The
                             with CSR Bradford to provide     Bradford Solar ChargePack including a Tesla Powerwall
Victorian homebuyers with a Tesla Powerwall as a              battery allows them to achieve this, making a home more
standard inclusion in their new home.                         attractive to buyers.”
  Arden is the first major Victorian building company to         “We know there is a growing curiosity around
off er this package and already has plans in place to extend   alternative energy sources as consumers become savvier
this technology off ering across more of its property          about how these solutions can create energy savings,
ranges in the near future.                                    increase a property’s resale value along with the obvious
  “Homeowner expectations around home design are              environmental benefi ts.”
changing – customers want better performing homes that          “We chose CSR Bradford as our preferred partner to
are comfortable, beautiful and efficient,” explains Arden       deliver this package to our customers because we have
Homes director Dean Morrison.                                 had a long standing relationship and regard them as
  “We know that through intelligent home design               reliable suppliers that produce quality products.”
solutions we can maximise a home’s performance.”                www.ardenhomes.com.au

                                                                                     BUILDING CONNECTION       SUMMER 2016   13
COVER STORY: TILING DEFECTS

     THE SPIN ON WELDED VINYL
     ANDREW GOLLE DISCUSSES WHETHER WELDED SHEET VINYL FOR WET AREAS IS WATERPROOF OR WATER
     RESISTANT, AND WHAT IT MEANS FOR COMPLIANCE.

     A
             debate is currently under way in Tasmania,
             regarding the compliant use of welded sheet vinyl
             in wet areas, and whether the substrate beneath
     the vinyl requires the application of a waterproofing
     membrane system.
       While this subject has supposedly been put to bed on the
     big island, and all states and territories are legislated to
     follow BCA requirements (then again, how many actually
     comply with the BCA?), the Tasmanian waters have been
     muddied by statements such as:
       “We have never had to waterproof under vinyl before, so
     why now?”
       “Welded joints to vinyl are waterproof, therefore the whole
     flooring is a waterproof thing.”
       “Commercial grade vinyl doesn’t require waterproofing.”
       These comments are misleading, and not supported
     by any evidence of BCA compliance, or manufacturer
     specifications.
       We therefore need to look at BCA provisions, as a starting
     point, and then wade through the various steps involved with
     determining the suitability of a product when installed in a     1
     wet area.
       And guess what? It needs to be in writing, or it’s not true!

     BCA (NCC) COMPLIANCE
        The BCA requires that a Building Solution complies with
     the Performance Requirements. This can be achieved by
     either:
     1. Complying with the Deemed-to-Satisfy Provisions.
        Part 3.8.1 of BCA Volume 2, references AS 3740-2010
        (Waterproofing of Domestic Wet Areas) as the Deemed to
        Satisfy Solution.
     2. A Performance Solution as determined by BCA 1.0.8, 1.0.9
        and 1.0.10. I won’t go into the requirements as these have
        been covered by previous articles in this publication.
     3. An expert judgement following the verification methods
        prescribed and documenting Evidence of Suitability under
        Part 1.2.
     4. A combination of above where these do not adversely affect
        the performance provisions of other building elements.

       It is up to the building surveyor/ certifier/ local authority
     to assess and accept a Building Solution as one which will       2
     comply with the Performance Provisions. Will it leak, rot        1: Absence of waterproofing to WR plasterboard behind
     stuff out, cause it to fail or adversely aff ect the health and    lamipanel. 2: Eff ects of water damage to water resistant
     amenity of the occupants?                                        plasterboard at base of sheet.

14   BUILDING CONNECTION       SUMMER 2016
The Deemed-to-Satisfy referenced construction manual,
which in most cases is the BCA referenced Australian
Standard relevant to the construction, is assessed as being
compliant. AS 3740-2010 is the document, in this case.
   Where a Performance Solution is provided, the appointed
certifier must independently READ and ASSESS the
documentary evidence provided as being compliant with the
Performance Provisions.
   However, the Performance Provisions are the premium
factor that all Building Solutions must lead back to and
comply with.
   Under BCA Vol 2 Part 2.4.1, the Performance Provisions
are:
   “To protect the structure of the building and to maintain
the amenity of the occupants, water must be prevented
from penetrating
a. behind fi ttings and linings; or                             3
b. into concealed spaces of sanitary facilities, bathrooms,
   laundries and the like “

STEPS TO DETERMINE MATERIAL SUITABILITY
   Following are the steps required in order to assess
the BCA requirements and marry these up with material
suitability, when considering the use of a material such as
welded vinyl in wet areas.
1. BCA states that wet areas are to be made waterproof
   or water resistant according to AS 3740 – 2010. A
   waterproof material is one that is impervious to liquid
   passing through it, such as a glass panel, a receptacle
   like a bath or basin, and a waterproof membrane. Water
   resistant materials are those that restrict the passage     4
   of water and do not deteriorate when in contact with        3: Waterproof membrane to floor and critical wall areas of
   moisture. Materials such as ceramic tiles, mortar           shower. Water resistant wall substrate to shower walls.
   screeds, cement based tile adhesives and concrete           4: Water damage to non-compliant skirting. All compliant
   are classified as water resistant and are used as lining     substrate and lining materials must be in conjunction.
   materials and intermediate layers acting as ballast and
   drainage cells.
2. BCA Table 3.8.1.1, and AS 3740 Table C1 prescribe the          required to be waterproof only up to 150mm from the floor
   designated wet areas and the components of those wet           with the remainder being water resistant to a minimum of
   areas requiring treatment as either waterproof, water          1800mm from FFL as determined by the rose connection.
   resistant, or no treatment required. The scheduled wet         Shower wall joints are to be waterproof.
   areas are:                                                     Bathroom, laundry and toilet floors are required to be
a. Showers                                                        water resistant, when on concrete or FC sheeting, and
b. Areas adjacent to baths and spas (Bathrooms, ensuites,         waterproof when on timber substrate. Wall and floor
   powder rooms etc.)                                             junctions are required to be waterproof and sealed to
c. Laundries                                                      a water stop at doorways as part of the continuous
d. Toilets                                                        perimeter flashing.
                                                               4. AS 3740 Section 2 lists compliant materials which
3. Components in the above wet areas are broken down and          are classified as either waterproof or water resistant.
   a level of protection assigned according to the usage          Section 2.4.2 lists substrate materials that are water
   of that area and the regularity of exposure to water           resistant, when used in conjunction with compliant lining
   and water movement. All shower floors and horizontal            materials. Section 2.4.3 lists compliant lining materials
   surfaces are required to be waterproof. Shower walls are       when used in conjunction with compliant substrate

                                                                                     BUILDING CONNECTION       SUMMER 2016    15
COVER STORY: TILING DEFECTS

      5
     5: Cementitious isolation layer protects waterproofing membrane from incompatible adhesives and installation damage as
     with ‘Butterfl y ‘ corner cuts.

        materials. Both substrate and lining materials must be         must provide a compatible waterproofing membrane
        used in conjunction, or combination; not as a standalone       beneath the water resistant vinyl. Alternatively, install
        substrate or lining material. Welded sheet vinyl is            a waterproof vinyl. There are only a small number of
        scheduled as a water resistant flooring material that           compliant waterproof welded vinyls on the Australian
        must be combined with a compliant substrate, but water         market. These are documented with a compliant
        resistant only. This is insufficient; where the requirements     CodeMark testing certification, recognised by the ABCB
        listed above, call for waterproof materials for critical       (Australian Building Codes Board) and tested to AS 4858
        components. Section 2.4.1 also recognises waterproof           – 2004 Wet Area Membranes. Tarkett’s range of welded
        welded sheet materials as a compliant waterproof finish,        vinyls is an example, and is documented as CodeMark
        however this is not referring to welded sheet vinyl, but       compliant materials. However certification is only issued
        is intended to refer to sheet membranes such as: heat          when these products are installed by Tarkett qualified
        welded PVC sheet membrane, FPO (Flexible Polyolefin)            installers and all welds are tested!
        sheet membrane, TPO (Thermo-plastic Polyolefin) sheet
        membrane, Butynol rubber sheet membrane and EPDM             WATERPROOFING MEMBRANE AND WELDED VINYL
        (modified rubber) sheet membranes. If a material is not       INSTALLATION ISSUES
        scheduled under section 2, then it may not be compliant,        A number of issues arise when combining waterproofing
        however many builders insist on incorporating materials      membranes and welded vinyls. Quite often defects become
        such as timber, plaster setting and carpet in wet areas.     evident, over time where the vinyl begins blistering, membranes
        These materials should either be removed or protected        fail and BCA performance breaches occur where water exits
        from contact with water.                                     the wet area causing damage to other building elements and
     5. Most welded sheet vinyls are classified as water resistant    adversely affects the health and amenity of occupants.
        by their manufacturers, as stated on published technical        These defects can be attributed to faulted installation
        data sheets. Therefore, where waterproof systems are         practices such as:
        required to shower floors, all timber floors, sealed wall      1. Incompatibility between waterproofing membranes and
        & floor joints, and sealed wall joints everywhere, we            solvent based vinyl adhesives - Water based membranes

16   BUILDING CONNECTION      SUMMER 2016
will be broken down and compromised by solvent based                 material to protect the membrane from abrasive damage,
   adhesives through plasticiser migration out of the                   including cutting of butterfl y corners.
   adhesive. This occurs over time and is catalysed by               v. Negative pressure hydro epoxy to moisture laden green
   moisture and heat. What better place to find moisture and             feather compound. This provides a stable substrate for
   heat than the floor and lower wall areas of a shower.                 solvent based adhesives, isolates the membrane from
2. Abrasive damage to membranes by vinyl installers - This              solvent adhesive contact, and resists moisture build up in
   occurs when installers attempt to take out imperfections             the feather screed from lifting the solvent based adhesive.
   in the brush or roller applied membrane finish, to provide a       vi.Solvent based adhesive with the required adhesive
   level and even surface for vinyl installation. Some will slice       contact coverage by the manufacturer.
   off, or grind back ridges and high spots. Other damage
   occurs as vinyl installers cut joints for welding in-situ,          Steps iv and v should be applied to all areas expecting
   such as butterfl y corners, directly onto membranes.               contact between the membrane and solvent vinyl glue.
3. Moisture build up beneath vinyls where negative pressures         This would include the walls where vinyl may be coved or
   result in membrane failure and adhesive failure - One of          other finishes such as lamipanel requiring the application of
   the reasons that we are required to waterproof beneath            incompatible solvent adhesives.
   vinyl is the presence and build-up of condensation beneath          In conclusion, don’t believe rhetoric that is lacking
   the vinyl. Hot water to the surface, and cool substrates and      supportive evidence. Assess the material protective
   cavities beneath the vinyl result in condensation forming         requirements as specified by the BCA and match these to
   which can blister membranes and lift solvent based                the selected welded vinyl. If components require waterproof
   adhesives. This is why installers of laminate linings and         protection, and the selected vinyl is only water resistant,
   acrylic sanitary shell products leave the bottom wall/tray        then a compatible waterproofing system needs to be
   joint open for drainage and silicone seal the top sheet joint     installed.
   to minimise steam going down behind the sheets. Wall                It falls onto the shoulders of the builder/surveyor/
   sheeting is adhesive fixed by applying separated vertical          certifier/council inspector to READ and ASSESS the
   runs of adhesive, to allow for drainage.                          Performance Solution. Protect the building owner and
                                                                     yourselves from non-compliant Building Solutions.
    The solution to avoid all of these defects is to install a         If it’s not supported in writing, then it’s not true!
complete and compatible membrane/vinyl lining system.
A material compatibility chain, preferably from a single
manufacturer, will go a long way to avoiding compatibility
issues. Documenting of this compatibility chain, as part of the
waterproofing application certificate, is one way to control
this. Builders and project managers should ensure that the
compatibility chain is followed by all, through stage inspections.
    A suggested compatibility chain and sequence of
construction is as follows. This should be sought and
documented in writing by your material manufacturer, as a
site specification:
i. Bonded screed to substrate with falls as required by AS
    3740. Bonding agent either to be applied beneath screed or
    an additive mixed into the screed to form a fully bonded bed.
ii. Negative pressure membrane (possibly a hydro epoxy)
    applied to moisture laden green screed. This will avoid          6
    delays in the construction process and resistance to             6: CodeMark Certificate of Conformity.
    moisture building up in the screed, from blistering the
    topical membrane.                                                Contact:
iii.Class III water based membrane to full floor and                  Andrew is a registered builder in Queensland, N.S.W and
    appropriate wall application, compatible with finishes and        Tasmania, a Cert III Wall and Floor Tiler and Forensic Tiling
    coverings. This must be accompanied by the appropriate           Defect Investigator. His company, Armont Rectification
    connector sealants and bond breakers with release zones.         Builders, specialise in solving waterproofing and tiling
iv. Cementitious feather coat with bonding additive,                 defects throughout the country, and are the owners of the
    to ensure full bond to membrane. This removes                    Tile Reglue Injection Method. T.R.I.M is a specialised service
    imperfections in the membrane finish and an isolation             to positively refi x loose floor and wall tiles without removal.

                                                                                            BUILDING CONNECTION        SUMMER 2016    17
SUSTAINABILITY

     CRAFTING CREATURE COMFORTS
     IT IS ONE THING TO DESIGN AND BUILD AN AESTHETICALLY APPEALING AND FUNCTIONAL HOME, BUT IT’S
     ANOTHER TO MEET THE RISING DEMAND FOR SUSTAINABLE HOMES THAT PROVIDE THE HIGHEST LEVEL OF
     COMFORT FOR ITS OCCUPANTS. JUSTIN FELIX REPORTS.

     A
            s you would be well aware, all new homes, home               not it is actually occurring, myriad data exists to prove that
            renovations, alterations and additions need to comply        things are in fact changing.
            with the 6 Star Standard in the National Construction          The good news is, you have an opportunity to take
     Code.                                                               advantage of it by implementing building practices that
       The 6 Star Standard applies to the thermal performance            tackle it head on. And as consumers become more aware of
     of a home, renovation or addition and includes the                  the benefits that passive design brings, the more they are
     installation of either a solar hot water system or a rainwater      going to demand it, so it pays to be one or two steps ahead.
     tank for toilet flushing. NatHERS house ratings use                    The South East Councils Climate Change Alliance
     computer simulations to determine the potential thermal             (SECCCA) comprises eight councils: City of Casey, Baw Baw
                  comfort of Australian homes on a scale of zero         Shire Council, Bayside City Council, Greater Dandenong,
                      to 10 stars. The more stars, the less likely the   Bass Coast, Cardinia, City of Kingston and Mornington
                              occupants will need cooling or heating     Peninsula and collaborates with all levels of government to
                              to stay comfortable.                       deliver regional climate change projects that benefit over
                                A 6 Star energy efficiency rating          one million residents in the growth corridor of south east of
                            applies to a home’s building envelope        Melbourne.
                           including its roof, walls, floor and             SECCCA is due to expand a pilot sustainable homes
                          windows.                                       program currently operated with Stockland at the
                            On top of the 6 Star Standard, there         developer’s Selandra Rise estate on Melbourne’s outskirts.
                        is a little issue floating about the place          It exists to advocate, educate and deliver targeted
                       called climate change and while countless         projects in the areas of greenhouse gas abatement,
                      arguments abound regarding whether or              sequestration and adaptation with a vision for the

18   BUILDING CONNECTION        SUMMER 2016
communities of the south east of Melbourne to produce zero              them which would then be able to research further online.
  net emissions and have highly adaptive capacity to climate                “This was the pilot project so we designed a program that
  change.                                                                 would help inform people that came through the door. This
     SECCCA provide completely independent advice. It doesn’t             facility demonstrates those features and we have used a
  align with any products or manufacturers and encourages                 whole range of information points to explain things. We had
  builders to use their own suppliers.                                    staff here on weekends to answer any questions and to go
     Being government funded means its main role is to                    into further detail about the costs and benefits of each,”
  advocate for the consumer to get a better deal, improve                 Daniel says.
  energy efficiency and reduce energy bills.                                   “Ideally, we try to speak to people before they have
     “As a result of that vision, we work with new home owners            purchased their land and/or signed any contracts. The main
  to help build more sustainable homes, reduce energy bills               reason for this is to look at orientation, which is the first
  and subsequently reduce carbon emissions,” SECCCA                       step to take when trying to achieve passive solar benefits.”
  projects coordinator Daniel Pleiter said.                                 Daniel intimated that a large percentage of new homes
     Daniel and his team were based at the Selandra Rise                  were oriented the wrong way, and that builders needed to
  eight star sustainable display home at the Selandra Rise                play a vital role in explaining the benefits of considering how
  estate with the intention of being able to demonstrate to               a home is positioned on a block, to capture the most warmth
  prospective home buyers what they could achieve in their                from the sun.
  own homes. Dotted around the home were information                        “Once upon a time energy was cheap, so no one really
  points that highlighted various green aspects such as double            cared, but energy is becoming more expensive and the
  glazed windows, extra roof insulation, split system air-                problem is now, with the impact of climate change, we are
  conditioners and so forth. Visitors collected cards containing          getting heat waves.
  QR codes at the various information points that interested                “If we experience a heatwave between 35-45°C for a

               Are you a
             Smart Builder?
           NBN connected homes will soon be here but
                  they need to be tech ready.
             The NBN recommends Smart Wiring™ and
             registered cablers for independent advice.
                          Don’t get left behind.

                       Find out how at:
                registeredcablers.com.au and
                  smartwiredhouse.com.au

PROUDLY SUPPORTED BY                                                   NBN, NBN Co, and Powered by the NBN are trade marks of NBN Co Limited and used under licence.

                                                                   /,*+7,1*6
SUSTAINABILITY

     The facility demonstrates various sustainable features and information points that explain the benefits of each in more
     detail. Staff were also available to answer any questions regarding costs and benefits.

     period of seven days, houses are going to become very hot.”    a lack of knowledge or poor workmanship on the behalf of
       Other than the correct orientation of a home, Daniel         builders.
     explains that increasing insulation in roof areas to R6 and       “We advise that all seals be installed to a six star
     including double glazed windows can go a long way. So much     standard. We have tested new homes where the seals were
     so that SECCCA believes both should become mandatory in        only 2 or 3 stars. The regulations stipulate that builders
     the building process.                                          must draught seal, but they are not required to test it.
       Perhaps Daniel’s biggest bugbear though is the issue of         “I like to use cars as an example. Cars are ANCAP rated 5.
     draught sealing, or lack thereof in new homes. Gaps around     Consumers are paying for that rating which says you have
     doors and windows compromise the home’s thermal energy         airbags, ABS brakes etc. That’s the rating, but if it isn’t
     performance, and unfortunately it either comes down to         tested, what’s the point if your braking system doesn’t work
                                                                    when it is supposed to? And that’s what’s happening with
                                                                    new homes. Consumers are being ripped off. They are paying
                                                                    for something but the performance simply isn’t there.”
                                                                       Daniel believes builders could test a certain percentage
           CONSUMERS ARE BEING RIPPED                               of their homes to ensure they are up to six star standard
             OFF. THEY ARE PAYING FOR                               before continuing to roll them out once satisfied with the
         SOMETHING BUT THE PERFORMANCE                              results.
               SIMPLY ISN’T THERE.                                     “Once builders have their contractors trained up and
                                                                    confident that they know how to do all of these things,
                                                                    they’re laughing. There will be added costs associated with

20   BUILDING CONNECTION     SUMMER 2016
implementing all of these extras but they can be passed on
to the consumer.
  “The payback period is short and once you explain the
energy bill savings to them, they become pretty receptive.”
  And educating consumers is the biggest hurdle to
overcome, Daniel believes.
  “People just don’t know about most of this stuff. There’s
so much to learn and if someone doesn’t sit down and
explain it to them, they’re not going to learn. And if the
builder or land developer isn’t doing it, then who is?
  As Daniel explains, two types of people generally walk
through the house: people that are on a tight budget
and people who are happy to spend. Before making
recommendations, the team at SECCCA would have a
conversation to determine their lifestyles (empty nesters,
young family etc.) and how they saw themselves using their
new home. He highly recommended you advised clients
against evaporative cooling and heating systems and
suggested split systems instead.

HIS TOP FOUR RECOMMENDATIONS TO BUYERS ARE AS
FOLLOWS:
1. Install a solar PV system
2. Install solar hot water systems
3. Design living areas to the north to capture the winter sun
4. Work with the angle of the sun and build eaves around the
   house, fit external shade devices on the east and west.
   Install smaller windows on the east, south and west.

  “Since starting this initiative we have really noticed that   If prospective home owners are not educated in the area of
some builders are happy to change anything, while others        sustainability, they simply won’t know what can be done.
are very prescriptive in what they do.
  “We are actively working with designers and builders
and encouraging them to consider some or all of these           options in their constructions. Builders who complete
considerations before or after the contract stage. In           the training and adopt sustainable innovations in their
particular we want them to educate their customers and          operations will be able to identify themselves as Master
explain the benefits of add-ons such as double glazed            Builders Green Living builders.
windows and R6 roof insulation once they know they are            Alternatively, if you’re a HIA member, you can hone your
building the property.”                                         green building or design skills, maintain professional
  Daniel believes the program has the potential to reach a      development obligations, and promote your services as
nationwide audience, given the benefits of passive design        being sustainable and environmentally aware by completing
are unbound by geography.                                       HIA’s 2-day GreenSmart Professional Training Course. Once
  Over the next 12 months SECCCA will begin to make             you’ve completed training, you will have full access to the
contact with buyers whom have chosen to include some of         GreenSmart Program’s opportunities and initiatives.
the recommended design aspects into their new homes to            If you haven’t already, perhaps it’s time to step out of
gain a better understanding of energy and bill savings, as      your comfort zone and into the world of passive design. The
well as comfort factors.                                        future looks comfortable there.
  As the push for more sustainable new homes and
the demand for passive design features to be included
increases, it makes sense to ensure you and your                SECCCA
contractors are up to speed. The Master Builders                www.seccca.org.au
Association has created the Green Living training to provide    Nationwide House Energy Rating Scheme
builders with the necessary tools to pursue sustainability      www.nathers.gov.au

                                                                                      BUILDING CONNECTION       SUMMER 2016   21
CPD ACADEMY
     JERRY TYRRELL

     THE CASE FOR SCIENCE V CONFLICT
     JERRY TYRRELL EXPLAINS HOW THE FUNDAMENTALS OF SCIENCE CAN BE APPLIED TO THE BUILDING INDUSTRY
     WHEN IT COMES TO CONFLICT PREVENTION AND SOLUTION.

     N
               ext year my colleagues and I will inspect our            problems. Little problems easily escalate into a complaint
               100,000th building. We have seen millions of             and conflict fans a complaint into a dispute. Conflict doesn’t
               surprisingly stupid mistakes and defects. And, in so     work. It is unproductive, negative and costing Australia a
     many cases, the cost of doing the work properly in the first        fortune. Consumers and contractors rarely recover from a
     place was minimal and any stuff up was unintentional. Many          minor, let alone major building dispute.
     times the contractor wanted to fix the problem properly but
     wasn’t able to because he didn’t know how to or suppliers and       GUNS FOR HIRE
     manufacturers were the real villains or just didn’t help him. So
                                                                         Peter Ellis, my best mate in building, has seen just about everything.
     the client and every eventual owner and manager have had to         Pete is a very wise person who could have been a University
     maintain or put up with something that was made badly and           Professor if his teachers realised how competent and clear thinking
     continued to cause problems, cost or inconvenience.                 he was, even though he read slowly. I’m not alone in admiring this
                                                                         wonderful carpenter trained builder. In a recent Supreme Court case
        And it still goes on. For four decades I have watched            the Judge wrote “Mr Ellis was an impressive and restrained witness.
     governments let the same problems reoccur and there is              He was entirely untouched in cross examination.”
     little or no strategy from the many industry associations              Peter’s comment about disputes is simple, “Too often, everyone
                                                                         loses sight of what both parties want – getting a problem fi xed
     and professional institutes about how to prevent faults             properly.”
     and defects, except for engineers of course. Errors create

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     JERRY TYRRELL

     As demonstrated by the bright minds above, science delivers success in two ways – prevention and knowledge.

        Science works. It is the basis of just about every success     to agree on what science we need and be using to build
     in the built environment. Science can prevent, reduce, solve      properly? I can’t answer that. But maybe the following table
     and teach every person in our industry. Every mature industry     might help focus us on what can easily be done.
     uses it including medicine, engineering, sport and farming.          Soon I hope we reduce the level of mistakes in our
     Tradesmen sometimes discover science indirectly through           industry. I hope we stop fighting with clients. I hope all
     the brilliance of their teachers and bosses as they train.        associations start funding quicker advice to all of us about
        I believe there are thousands of years of oral history         industry wide problems remaining unsolved. And I sincerely
     behind the craftsmanship we need to use in our buildings. I       hope that everyone rewards good science in our industry.
     have known excellent tradesmen that could barely read but         I’m not holding my breath, but maybe in future we might
     knew exactly how to join, dress, blend and drain materials.       start giving a ‘Nobel Prize’ of building to recognise the best
     Besides, a mind filled with information about every part of        innovators and applicators of science in our industry.
     their trade is priceless.
        A day rarely goes by without me learning something from
     all of you…but no one is capturing this intel for the industry.    MEDIATION IS THE SCIENCE OF TALKING
        This is bad building, bad business and bad science. Why
                                                                        ‘When there is a building dispute, there is too much interference and
     does every material we use get tested BEFORE we can use            talking by non contractors’.
     it but not scrutinised when it fails or underperforms? We all         That is the opinion of my lawyer twin brother who has conducted
     lose.                                                              over 450 mediations with a 97% success rate for the NSW Offi ce of
                                                                        Fair trading in the 1990s.
        The manufacturer takes years to find out and get the                A mediation sees an empathetic, trained person guiding parties to
     chance to improve its products. Specifiers such as architects       a solution they can both live with. Often the mediation is conducted
     and designers continue to include faulty products and details      at the actual property and everyone can go and see any issue that
                                                                        is unresolved. Mediation is a rare forum where talking can help if
     in their designs. Builders blindly follow instructions and then
                                                                        nothing else is working.
     have call backs and face costly repairs without any cost              Sure, each party has to do lots of preparation, but they avoid
     recovery. Unless they start a witch hunt they cannot aff ord it.    the usual legal costs and conflict. Tim says, “Some clients were
        Science delivers success in two ways – prevention and           crooks and never intended to pay. And some contractors were serial
                                                                        off enders because penalties for poor quality work were pathetic.”
     knowledge. In my opinion, knowledge is the main ingredient            Otherwise, he always felt that a solution was possible.
     in prevention. So why is it so hard to get all the stakeholders

                                                                       Let me know any thoughts at jwtyrrell@tyrrells.com.

               SCIENCE CAN PREVENT,                                    Contact:
                                                                       Jerry Tyrrell is founder of the Institute of Building Consultants
           REDUCE, SOLVE AND TEACH EVERY
                                                                       and co-founder of Tyrrells Property Inspections. He has more
              PERSON IN OUR INDUSTRY.                                  than 43 years’ experience as a labourer, tradesman, contractor,
                                                                       architect, mediator, building consultant and author.

24   BUILDING CONNECTION       SUMMER 2016
HOW SCIENCE CAN BE APPLIED IN THE CONSTRUCTION SECTOR
ISSUE                                                   HOW TO DO THIS                                        COMMENTS
PREVENTION                                              Education                                             Do it right the first time
                                                                                                              All durability, connections and details should
                                                        Best practice
                                                                                                              be based upon proven science
                                                                                                              Documents should include technical
                                                        Correct & complete documentation
                                                                                                              requirements ie science
                                                                                                              All the rules of thumb we know are based upon
                                                        Trained and competent tradespeople
                                                                                                              science
                                                        QA of high risk items                                 Everything we do should be assessed carefully
                                                                                                              Professionals can learn so much from from
                                                        Collegiate approach between all professionals         each other especially mistakes they are not
                                                                                                              defensive about
                                                                                                              If it is complex, use science to test and solve
DEFECT                                                  Use QA to identify these
                                                                                                              the problem
                                                        If identified, fix it
                                                        Defects should not be allowed to escalate into        Experts have a duty to be objective and use
COMPLAINT
                                                        a complaint                                           evidence that must be based upon fact
                                                        Clarify issues quickly
                                                        Choose a joint expert to get all parties              We should be tracking the lessons so everyone
                                                        focussed on an agreed remedy                          can learn about the problem
                                                        Complaints should not be allowed to escalate          How can patterns of unintentional mistakes
DISPUTES
                                                        into a dispute                                        and product faults be identified?
                                                                                                              Licencing bodies should champion this
TELL US WHAT WE ARE DOING WRONG                         Establish a common research centre
                                                                                                              Australia wide resource
                                                        All mistakes and failures are reported without
                                                        cover up

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                                                                                                                 BUILDING CONNECTION              SUMMER 2016   25
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