WICLINE 115 AFS Composite window system - Venetian blinds 03.2019 Instructions for use and maintenance - wictip
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WICLINE 115 AFS Composite window system Venetian blinds 03.2019 Instructions for use and maintenance
Die in dieser Dokumentation enthaltenen Daten und The data and instructions contained in this documenta-
Hinweise entsprechen den uns bekannten Informa- tion correspond to the information known to us at the
tionen zum Zeitpunkt der Drucklegung. Eine Haftung time of printing. There is no liability on our part for the
für die hier enthaltenen Informationen ist ausgeschlos- information contained herein, unless the errors are de-
sen, es sei denn, die Fehler beruhen auf Vorsatz oder liberate on our part or attributable to gross negligence
grober Fahrlässigkeit seitens unseres Unternehmens. by our company.
Die in den Unterlagen dargestellten und beschrie- The products and applications shown and de-
benen Produkte und Anwendungen sind für Fachun- scribed in these documents are designed for spe-
ternehmen ausgelegt. Sämtliche Beschreibungen cialist companies. All descriptions are provided as
erfolgen als Serviceleistung ohne Anerkennung a service, without admitting legal responsibility, and
von Rechtspflichten und entbinden nicht von ei- do not release the user from the need to check that
gener Prüfung bei der Verwendung für Zwecke a product or application is suitable for the particu-
des Anwenders. Branchenübliche Fachkenntnisse lar purpose envisaged. Specialist knowledge cus-
sowie Kenntnis des aktuellen gültigen Standes der tomary in this branch of business and awareness
Technik, werden als bekannt vorausgesetzt und da- of the latest technology are assumed and conse-
her nicht gesondert beschrieben oder erläutert. quently are not separately described or explained.
Die Benutzung des Markenzeichens WICONA® ist nur Use of the trademark WICONA® is permitted only
zulässig, sofern ausschließlich die in den jeweils gültigen if the structural parts included in the applicable
WICONA-Profilprogrammen aufgenommenen Konstruk- WICONA profile programmes (profiles, accessories
tionsteile (Profile, Zubehöre und Beschläge) verwendet and fittings) are exclusively used. The genuineness of
werden. Die Echtheit der Artikel bzw. Teile und die Einheit the items or parts and the uniformity of the design is
der Konstruktion ist erkennbar durch die entsprechende identifiable by the corresponding markings on these
Kennzeichnung bei diesen Teilen. Von Hydro Building parts. WICONA systems developed and tested by
Systems Germany entwickelte und geprüfte WICONA- Hydro Building Systems Germany for facades, windows
Systeme für Fassaden, Fenster und Türen erhalten mit and doors are ultimately qualified by the appropriate
entsprechenden Prüfungen und Prüfzeugnissen durch an- tests and test certificates from recognised institutes.
erkannte Institute ihre endgültige Bestätigung. Für jeden Each processing company is subject to these test cer-
verarbeitenden Fachbetrieb sind diese Prüfzeugnisse und tificates and documentation as mandatory work guide-
Dokumentationen verpflichtende Arbeitsrichtlinien. Bei line specifications. Hydro Building Systems Germany is
festgestellten Mängeln, die an WICONA-Fassaden, -Fen- not liable for any defects visible on WICONA facades,
stern und -Türen sichtbar werden, weil systemfremde Teile windows and doors and attributable to the use of parts
verwendet wurden, wird in diesen Fällen jede Haftung not belonging to the system. The corresponding test
durch Hydro Building Systems Germany ausgeschlossen. certificates also lose their validity for these items.
Des Weiteren verlieren die attestierten Prüfzeugnisse für Please also note the ”Important indications“ in the
diese Elemente ihre Gültigkeit. opening sections of our profile programmes and pro-
Bitte beachten Sie auch die „Wichtigen Hinweise“ im cessing guideline specifications.
Vorspann unserer Profilprogramme und Verarbeitungs- All our sales are subject to these standard terms of
richtlinien. sale and to any particular and specific conditions
Alle unsere Verkäufe unterliegen diesen allgemeinen mentioned in our price lists in force and invoices.
Verkaufsbedingungen und allen besonderen und
spezifischen Bedingungen, die in unseren gültigen
Preislisten und Rechnungen aufgeführt sind.
Hydro Building Systems Germany GmbH Hydro Building Systems Germany GmbH
® = eingetragene Marke der ® = registered trademark of
Hydro Building Systems Germany GmbH Hydro Building Systems Germany GmbHWICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Operation and maintenance instruction
These instructions must be read
before operation and assembly!
Composite window Venetian
blind VB 25 mm
Operating instructions
Assembly instructions
WICONA® doc-0001149850_c 12.03.2019
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WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Content
Page
Operation and maintenance instructions
Preliminary remarks Composite window Venetian blind VB 25 mm 5
General instructions 6
CE marking 7
Safety instructions 8
Intended use 12
Care, maintenance and repair 13
Care, maintenance and repair 14
Operating instructions 15
Before the installation 16
Installation in the composite window 17
Electrical connection 18
Wiring diagram 19
Test adjustment device for composite window Venetian blinds 21
Dimensions for ordering Venetian blinds VB 25 24
Enquiry and order form for WICONA composite window Venetian blind 25
Transport recommendation 26
Control guidelines for electrical systems 28
Control guidelines for blind motors 29
Commissioning / functional check 30
Dismantling in general 31
Handover protocol (for the installer) 32
Handover protocol (for the user) 33
Non-fault catalogue composite Venetian blind VB 25
1. Standards and guidelines 36
1.1 Composite window Venetian blinds 37
1.2 Width-height ratio indoor Venetian blind 38
2. Surface treatment 39
2.1 Anodizing 39
2.2 Powder coating 41
2.3 Filiform corrosion 44
3. Test 45
WICONA® doc-0001149850_c 12.03.2019
34
WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Preliminary remarks Composite window
Venetian blind VB 25 mm
By aquiring this WICONA product, you have opted for a top quality product with the most up-to-
date technology, though simple to assemble and to operate. In this manual, we describe the basic
assembly, commissioning and the operation.
• For authorized professional staff
• For the customer (enduser)
The following symbols will support you during assembly or operation and remind you to carry out
safely all the tasks:
C
aution!
This symbol indicates hints which, if not followed, will possibly endanger the user
Caution!
This symbol indicates hints which, if not followed, will possibly cause damages to the
product.
This symbol indicates application hints or useful information
This symbol prompts you to an activity.
C
aution!
This symbol indicates risks of injuries or death caused by electrocution.
T
his symbol indicates areas on the product to which you will find important information in
these assembly instructions.
T
his symbol indicates the cleaning of the product.
This symbol indicates the maintenance and repair of the product.
WICONA® doc-0001149850_c 12.03.2019
5WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
General instructions
ÂÂQuestions
Should you have further questions regarding the assembly or operation of your product, please
contact your authorized specialist shop.
ÂÂSpare parts / repairs
Available from WICONA. Only spare parts approved by WICONA may be used.
ÂÂLiability
In case of non-compliance with the instructions and information given in this manual, of improper
operation or when used outside the intended purpose, the manufacturer declines liability for dam-
ages to the product. Liability for consequential damage to elements of all types or persons is
excluded.
ÂÂLegal information
The graphics and textual parts of this manual have been produced with care. No liability is assumed
for possible errors and their effects! Technical modifications to the product as well as to these
instructions are reserved! The manual contains copyrighted information. All rights are reserved! The
product or brand names listed are protected trademarks.
WICONA® doc-0001149850_c 12.03.2019
6WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
CE marking
The WICONA composite window Venetian blinds VB 25 mm are declared in conformity with the
Machinery Directive or the directive on electromagnetic compatibility and fullfil the basic require-
ments of the harmonized standard EN 13120 when used as intended. The corresponding declara-
tion is deposited with the manufacturer.
The CE marking is valid for the condition of the product as delivered. When installed, the product
only fullfils the requirements of the mentioned standard if
ÂÂthe instructions and advice given in this manual have been followed during the installation.
ÂÂthe product has been installed with the recommended type and quantity of fixings.
Outside the instructions described in this manual, the product may not be modified, converted or
extended. Each modifcation, convertion or devices added on to this product, invalidates the dis-
played CE marking.
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7WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Safety instructions
The installation instructions refer to finished elements made 100% out of our defined
components, otherwise any type of liability will be declined!
Before installation and operation, the safety instructions and information must be care-
fully read. In case of non-compliance with the instructions and information given in this
manual, of improper operation or when used outside the intended purpose, the manu-
facturer declines liability for damages to the product. Liability for consequential damage
to elements of all types or persons is excluded.
• K eep to the described installation sequence and to recommendations and instruc-
tions.
• Please keep these instructions in a safe place.
• All installation and dismantling as well as maintenance and repair activities are to be
exclusively carried out by authorized or qualified professionals.
• When using switching, automatic or radio control devices for the operation of the
blinds, please follow the enclosed, relevant instructions of the manufacturer.
• During operation, do not put your hand on or into moving parts.
• Please make sure to avoid pieces of cloth or limbs getting trapped in the equipment.
• Please be aware of the accident prevention instructions issued by the professional
association!
• Before operating the blind, please check it for any visible damages. Do not use a
damaged blind and contact immediately authorized professionals.
• Risk of injuries and accidents caused by the weight of the product!
• Take safety measures against pinching risks, especially when using a setup with
automatic devices.
sun protection with an electric drive can not be retracted without electric current.
A
Therefore, especially for areas with frequent power failures, we recommend the preven-
tive measure of fitting an emergency power supply.
AUTION!
C
A closed sun protection is for children / adults no protection for a fall through the
window!
WICONA® doc-0001149850_c 12.03.2019
8WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Safety instructions
Caution! Risk of injuries or death caused by electrocution!
• Installation, testing, commissioning and troubleshooting of the system may only be
carried out by an authorized or suitably qualified professional (acc. to VDE 0100).
• When working on the system, make sure to switch off the power supply on all
connecting leads! There is a risk of death! Take safety precautions against unin-
tended switching on!
• Check the electrical leads regularly for damages. Do not use the system any longer if
any damage has been detected.
• Our electrically driven systems comply with the requirements for power systems acc.
to VDE 0100. We can not guarantee the operational safety of the system if unauthor-
ized changes have been made.
• Please follow the installation instructions enclosed with the supplied electrical appli-
ances.
Systems with motorized drive:
The drives used run on 24 V direct current supply. Make sure to check the power
supply of your network provider before connecting the system. A wrong voltage can
destroy the the drives.
CAUTION! Risk of strangulation:
Children, in particular small children, can get entangled in the loops of strings or
chains and strings for the operation of the system hanging inside and get strangled.
There is a risk that strings or chains get rolled around the neck.
To avoid this, make sure strings or chains are kept out of reach of children. Beds and
pieces of furniture should not be located near the strings or chains.
Strings may not be knotted together. Please ensure that strings do not get entangled
and form a loop.
Further, please make sure that suitable or enclosed holders are installed properly.
WICONA® doc-0001149850_c 12.03.2019
9WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Safety instructions
Travel range of the blind:
Please check that no obstacles are obstructing the travel range of
the blind.
Wrong operation:
Never push the blades up and do not pull them down, this could
cause malfunctions. Do not reach between moving parts.
Use outside the intended purpose:
Use the system exclusively for the intended purpose. A use outside
of this application can endanger the user and lead to damages to
the produkt. For example, do not put additional weights onto the
blind. With a use outside the intended purpose, the warranty claim
becomes invalid.
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10WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Access to operating devices:
Place the operating switch within sight of the system, however not in
the direct vicinity of the moving system parts. Do not let children play
with the operating units such as: remote control, switch or automatic
devices. There is a pinching risk especially when the system is oper-
ated with automatic devices.
Pay attention to the motor running time:
The motors used are not suitable for permanent running.
WICONA® doc-0001149850_c 12.03.2019
11WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Intended use
• Sun protection
• Heat protection
• Privacy
• Anti-glare
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12WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Care, maintenance and repair
Motor driven systems can be started unintentionally.
During cleaning and maintenance work, the auto-
matic control must be switched off and the power
supply disconnected.
Cleaning:
Your systems may become dirty over time. The ser-
viceability is not affected by this. The powder coated
parts remain attractive for a longer time if they are
regularly rubbed with a soft woollen cloth.
Do not use solvents, alcohol (spirits) and abrasive
cleaning agents. Wash away dirt from fingerprints,
light grease or oil stains with a mild household
detergent and a soft cloth. Rinse with clean water
and dry with a soft cloth. Let it air dry!
Never press too hard on the slats, otherwise they
could be bent. Never use a high pressure washer.
There is a risk that the surface of the slats may be
damaged by pressure and heat.
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13WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Care, maintenance and repair
Maintenance:
Periodically inspect the system and controls for
signs of wear and damage and the product for sta-
bility.
All inspection and maintenance work may only be
carried out by a specialist company.
Regularly check the electrical wiring of electrically
powered systems for damage. Check the mechani-
cal parts of your system for visible damage. Do not
use the system if any damage is detected.
Repair:
Improper repairs can lead to danger to persons or
damage to the system.
Repairs may only be carried out by a corresponding
specialist company.
Only install original spare parts.
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14WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Operating instructions
Motorized drive system
By operating a switch, a remote control or an auto-
matic device, the blind moves up or down. The end
points of the drive are set at the factory. If a change
is necessary, please refer to the enclosed instruc-
tions of the motor manufacturer. By releasing a
press switch, or by pressing the reverse or stop but-
ton at a latching switch, the blind stops.
WICONA® doc-0001149850_c 12.03.2019
15WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Before the installation
Check the goods immediately for possible transport damage and for compliance
with the delivery note.
If any parts are missing or damaged, please contact WICONA immediately.
The packaging box should not be exposed to moisture. When transporting it
should be protected by foil to protect it against precipitation.
A moving of the blind system along the slat direction due to vibrations during
transport must be prevented.
The blind systems must be run to the upper end position for transport in order to
prevent the components from striking the glazing.
Carefully remove the packaging material, especially if using a knife make sure that
the contents of the packaging are not damaged!
Dispose of the packaging materials by recycling.
Warning!
Incorrect installation can lead to serious injuries. Please refer to the installation
instructions. Secure the installation location.
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16WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Installation in the composite window
Installation of the blind
1. Raise the blind to the installation position.
Check the recess of the rebate insulation for cable loop.
2. Adjust the cable length of the cable transition.
3. Glaze in, align slats. Install glazing bead at side and bottom.
4. Connect the terminal to the cable end.
Make sure that no bare spots are visible on the cable end, which could lead to
short circuits. Electrical cables must be insulated when they come into contact
with conductive material. If necessary use shrink tubing.
5. Carefully handle the blind during mounting/cable connection in the composite
system. Ensure proper insertion of the upper rail.
6. Pull in the glazing bead all the way around!
7. After installing the blind, check function at the factory:
- Connect the test and adjustment device and make the blind run 1x down
and completely up.
- at cable transition 6081361 / 6081362 check if the window contact
functions.
8. At the construction site, after installing the windows and laying the cables,
remove the spacers between the upper rail and the slat. Afterwards it is recom-
mended to perform a functional acceptance test!
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17WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Electrical connection
The drive has three connections. Pin 1 and Pin 2 for the supply voltage. Pin 3 is used for the pro-
gramming of the drive.
The direction of rotation results from the application of the + voltage to Pin 1 or Pin 2. The drive
moves as long as the voltage is applied to the set upper or lower end position or to the external
switching sensor if no upper end position is set.
De-energize the product and cables before connecting.
For plug housing
Up Down
Pin 1 +24 V 0 V (GND)
Pin 2 0 V (GND) +24 V
Pin 1 (red)
Pin 2 (black)
Programming pin
(green)
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18WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Wiring diagram
Note
The green wire (3) of the recommended cable (7) is only required for programming the end posi-
tions. In normal operation, the wire is not required and must therefore not be connected to the
motor control units.
• Insulate the green wire (3) against short circuits with an additional terminal or other measures!
Wire assignment
① red (motor +)
② brown (motor -)
⑦
③ green (programming pin)
WICLINE 115 blue
④ AFS Technische Information
Technical Information
① Sonnenschutz
Integral sun protection⑤ yellow
Integralem
②
⑥ white
③
⑦ 6081362
④
⑤
⑥ Cable transition 6081362 /
6081361
① Terminal 1 = motor +
② Terminal 2 = motor -
③ Terminal 3 = Programming pin ⑩
④-⑥ Reserve cable
⑦ 6081362 ⑨ ⑪⑫
⑧ Plug ⑧
⑨ Mating plug ⑬
⑩ Motor cable ①② 12
3
⑦
⑪ Terminal 11 = motor + (red) ③
⑫ Terminal 12 = motor - (black)
④⑤⑥
⑬ Terminal 13 = Programming pin (green)
CAUTION
Product damage through use of unsuitable motor control units or power supplies!
• Only use suitable power supplies and controllers!
WICONA 1500807 REV. A 29.09.2017
WICONA® doc-0001149850_c 12.03.2019
19WICLINE 115
WICLINE 115 AFS
AFS Technical
TechnischeInformation
Information
Technical Information
Integral sun blind
Integralem Sonnenschutz
Operation
Integral and maintenance instructions
sun protection
[int]
6081441 Cable end
4040106
Place cable loop!
M
6081279
6081431
6081361/6081362
WICONA® 1500794
WICONA doc-0001149850_cREV. A 12.03.2019
29.09.2017
20WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Test adjustment device for composite window Venetian blinds
1. General
With the test adjustment device for Venetian blind 4040106, in addition to the procedure in the UP or
DOWN direction, it is possible to set the end positions easily and to restore the factory settings. By
means of the buttons short command sequences are sent to the drive which are indicated by LEDs,
The test adjustment device is designed for the optional operation of the DC drives of the Venetian
blind 4040106 with 12 V or 24 V nominal voltage.
2. Normal operation
Using the UP or DOWN keys, the drives can be moved in the corresponding direction. The drives
move in each direction of rotation at creep speed for about 3 s and then go into fast speed. With the
transition to fast speed, the movement commands are stored. Stop by pressing the UP or DOWN
button again.
3. Assembly and connection
to the drive
Run button UP
LEDs for Run button DOWN
Status indicators
Programming button upper end position
Programming button lower end position
Restore factory settings
DC power supply 12V or 24V
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21WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
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4. Restoring the factory setting
By pressing shortly the button „Default settings“ the factory settings
will be restored.
For the drive fitted to the blind, it is recommended, prior to restoring
the factory settings, to run the blind to its lower end position. After
restoring the factory settings, a position learning run can again be
started (see Pt. 5).
5. Commissioning
Upon delivery, the drive is in factory settings condition; the posi-
tion corresponds to the lower end position.
• Install the drive in the blind when it is let down.
• For the position teach-in run execute an up command, the
drive can only be moved in the up direction.
• The drive goes into latching after 3 seconds.
• Run the drive until the mushroom button. After pressing the
mushroom button, commissioning is completed.
After this position teach run, the upper end position (corresponding
to the mushroom button) and the lower end position are set. Fur-
ther adjustments are only necessary if deviating upper or lower end
positions are desired.
Warning: The drive determines the distance between the lower
end position and the actuation of the mushroom button during the
position teach run. In normal operation, if the mushroom button is
manually actuated, for example, before the actual end position of
the mushroom is reached, the drive stops. If the mushroom end
switch is no longer actuated, the run can be continued in the up
direction until the actual mushroom end position. If the run is con-
tinued in the down direction from the position at which the mush-
room button was manually operated, the drive runs the full distance
that it has determined during the position teach run; In this case,
the lower end position can be overrun. In a subsequent run in
the up direction, the drive in any case runs to the end of the mush-
room end switch and then has the correct distance back to the
lower end position.
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22WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
6. Setting the upper end position
• The curtain must be below the upper end position
• Press the programming key for the upper end position
• The LEDs "UP" and "Position up" are lit.
• Run until the upper end position via the control button "UP"; jog
mode is possible.
• After reaching the desired upper end position, press the
programming key "upper end position"; the adjustment process
is completed.
Warning: The latching of the run commands is not active during
the setting the upper or lower end position.
7. Setting the lower end position
• The curtain must be above the lower end position
• Press the programming button for the lower end position
• The LEDs "DOWN" and "Position down" are lit.
• Run to the desired lower end position via the control button
“DOWN"; Jog mode is possible
• After reaching the desired lower end position, press the
programming button "lower end position"; the adjustment
process is completed.
Warning: The latching of the run commands is not active when
setting the upper or lower end position.
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23WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
Dimensions for ordering Venetian blinds VB 25 [int]
Designations
FAB Sash outer width
FAH Sash outer height
XB Order dimension width
XH Order dimension height
PH Pack height
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24WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
Enquiry and order form for WICONA composite window Venetian blind [int]
For the composite window WICLINE 115 AFS use preferably the tested and approved
WICONA Venetian blind VB 25. The ordering dimensions for width and height of the blind are
dictated by the clearance widths of the composite sash. See calculation formulas below.
XB Blind order dimension width = FAB - 142 mm See page „Ordering dimensions“ in the
XH Blind order dimension height = FAH - 127 mm „Technical Information“
Project Date / Company stamp
Project nr.
Position Number Order dimension blind Venetian blind:
Width XB Height XH
4040106
(mm) (mm)
Colour slat and bottom rail 0609 (white) * �
0717 (silver) * �
Colour head profile standard black coated similar C35
* to be checked regarding maximum admissible operating temperature
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25WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Transport recommendation
In this leaflet you will find our recommendations, hints and tips for the safe handling of our products.
The aim is to prevent accidents and injuries. Always wear the recommended personal protective
equipment (PPE).
Always remember safety!
For safe and professional transport and storage of the elements, use only suitable and designated
transport racks.
Safety notice:
• The transport racks must not be overloaded! Observe the maximum permissible payload. The
individual elements must not exceed the depth of the support surface.
• The element is placed on the racks with a slight inclination on the transport units. If the angle of
inclination is too small, the element can fall over without additional external influence.
• Racks must be secured against unintentional rolling away!
• Never store racks in traffic zones.
For compound windows with integral blinds, the following must be observed:
• Run the blind completely upwards
• Slide in spacers between the top rail of the plate pack and the uppermost slats for securing all
ladder cords.
Transport and storage of the units:
• Upright element transport if possible.
• In the case of high elements, they can be transported lying vertically.
• Transport frame and leaf separately.
• If the frame and sash are transported together, distance blocks must be inserted between the
frame and sash to relieve the load on the hardware.
• Please pay attention to proper shimming of the glass panes
• The elements must be stored in such a way that they cannot fall over.
• The supports and the anti-tilt device must not cause any damage to the element and must be
arranged parallel to the surface of the element.
• Stacked elements must be protected with suitable intermediate layers.
• If possible, window elements must be stored in dry, well-ventilated and weatherproof rooms.
• For temporary storage in the open air and on construction sites, the element must be covered;
e. g. by means of suitable tarpaulins or hoods.
• Window elements must also be protected against direct sunlight and moisture before installa-
tion.
• This applies in particular to window elements that are glazed with coated or dyed glasses, orna-
mental, cast and wire-reinforced glasses, as heat cracks can occur more frequently.
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26WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Professional transport of the racks by forklift or crane
• Make sure that the racks are only lifted at the designated places!
• If elements are transported above head height, helmets must be worn!
General information:
• The transport of heavy window units must be carried out in such a way that the element is not
transported over the glass panes.
• Temporary lifting of the glazing unit on only one pane for manipulation and insertion is possible,
but should be kept to a minimum.
• For transports with large differences in height (mountain passes, air freight) it is necessary to use
a pressure compensating valve for multi-pane insulating glass due to the difference in air pres-
sure from the interspace between the panes and the climate. The manufacturer of the insulating
glass must be informed in advance!
Caution:
• Since a wide variety of high-quality products are used in windows, special attention must be paid to
these. For example, you should request transport instructions / recommendations for the individual
products, e. g. :
• Transport regulations of the blind manufacturers
• Transport regulations of the glass manufacturers
Recommendations on the correct handling of ready-to-install windows and external doors
can also be found in the VFF Leaflet TLE. 01 (October 2015)
Always remember safety!
Follow the recommendations and do not put yourself or third parties in danger.
WICONA® doc-0001149850_c 12.03.2019
27WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Control guidelines for electrical systems
The built-in motors are drives with integrated planetary gear, brake, top and bottom end
switch and thermal protection switch, so they are not just electric motors, rather a com-
plete drive system.
In some respects the drives used DO NOT correspond to other commercial electrical
consumers. It is therefore essential to observe the following notes and the safety instruc-
tions.
Installation, testing, commissioning and troubleshooting of the electrical system may only
be carried out by a qualified electrician (according to VDE 0100). Improper connection
can cause considerable danger for the user.
• Refer to the wiring diagram!
• We accept no liability for damages that could result from improper installation.
• Never run motors simultaneously with UP and DOWN signal!
• Keep switching pauses between UP and DOWN commands of approx. 0.5 sec-
onds (often neglected on Instabus EIB systems).
Radio interference suppression
The drives are suppressed according to valid VDE standards and EC directives. When
operating with other devices containing sources of interference, the installer must ensure
that the entire system complies with the applicable regulations due to the radio interfer-
ence suppression requirement.
Operation in wet areas
The drives are splash proof, for use in wet areas, the VDE regulations among others
0100/ part 701, 702 must be observed and complied with and also those of the local
power supply company and TÜV.
In addition to the instructions and notes documented in this manual, the instruc-
tions and notes of the respective instruction manuals supplied by the drive
manufacturers must be observed.
WICONA® doc-0001149850_c 12.03.2019
28WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Control guidelines for blind motors
Never connect more than one motor to a single pole switch!
Only with group controls can several motors be operated with one switch.
Switches for blind motors must be electrically and mechanically locked.
Warning: If the above instructions are not followed, if the connections are not compliant
with the standards or if the recognized regulations of technology are disregarded, neither
the drive manufacturer nor WICONA shall be liable for any material or personal injury.
Have the electrician confirm that the electrical connection has been carried out in accord-
ance with the wiring diagrams (see instructions of drive manufacturer), the general
instructions, the safety instructions and the control guidelines!
Electrical connection for blind motors
Please refer to the chapters "Control guidelines for blind motors" and the "Safety
instructions"!
Inis DC is suitable for
mounting in a ø60 mm flush
mounted switch box or in a
suitable surface mounted
cap.
Legend
① Junction box
② Mains 230V / 50Hz
③ Drive
WICONA® doc-0001149850_c 12.03.2019
29WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Commissioning / functional check
Run the system up and down completely at least once. During extension, nobody should
be in the travel range or under the system.
After installing and setting up the composite windows in the façade, the blinds must be
checked for damage and free running and can be adjusted if necessary.
In the case of systems with a motor drive, automatic controls or switches must never be
used for test runs where direct visual contact with the system is not guaranteed
We recommend the use of a test cable for temporary motor operation.
Check all settings.
Check all connections for stability.
Check again the fixing of the blind support on the mounting surface.
Warning!
Inadequate attachment of the stainless steel brackets can cause the system to crash;
there is a risk of injury or death!
Clean elements (see care tips).
Hand over this manual to the user, as well as any instructions from the motor, switch and
control manufacturers.
Instruct the user, whereby you fully explain the safety and usage instructions for the system.
Please confirm in writing the correct execution of the system, as well as the installation
and instruction regarding the safety instructions (see handover protocol).
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30WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Dismantling in general
De-energize the system and secure it against being switched on again.
Dismantling is carried out in the reverse order of the first installation.
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31WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Handover protocol (for the installer)
Dear customer,
We are pleased that you have chosen a WICONA brand product. Our systems are manufactured
with the greatest care and with many years of experience.
Your product
Composite window Venetian blind VB 25 mm
is manufactured according to EN 13120
and
on the ………………………………………………………………………..………..
The operation and maintenance instructions have been handed over and must be read before using
the product.
Instruction has been provided.
The safety instructions, especially regarding child safety, were pointed out.
The customer refuses installation in accordance with EN 13120 (child safety).
(Please tick if necessary)
Specialist company Customer
Surname Name
Street Number
Name Date Postal code Place
Place Signature Date Signature
WICONA® doc-0001149850_c 12.03.2019
32WICLINE 115 AFS Technical Information
Integral sun blind
Operation and maintenance instructions
[int]
Handover protocol (for the user)
Dear customer,
We are pleased that you have chosen a WICONA brand product. Our systems are manufactured
with the greatest care and with many years of experience.
Your product
Composite window Venetian blind VB 25 mm
is manufactured according to EN 13120
and
on the ………………………………………………………………………..………..
The operation and maintenance instructions have been handed over and must be read before using
the product.
Instruction has been provided.
The safety instructions, especially regarding child safety, were pointed out.
he customer refuses installation in accordance with EN 13120 (child safety).
T
(Please tick if necessary)
Specialist company Customer
Surname Name
Street Number
Name Date Postal code Place
Place Signature Date Signature
WICONA® doc-0001149850_c 12.03.2019
3334
WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
Non-fault catalogue composite Venetian blind VB 25
This document is intended to provide assistance in assessing complaints.
The bases for the assessment are the guidelines and standards, if they exist.
If the documentation is used further, the source references must be given!
Note: Tolerances refer to the maximums of systems approved in the standard!
Blind height-width ratio
If the height-width ratios of 1:4 or hanging widthsWICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
1. Standards and guidelines
Guideline for the evaluation of the product characteristics of external Venetian blinds (ITRS)
Guidelines for evaluating the product properties of roller shutters - BUNDESVERBAND ROLLLADEN
+ SONNENSCHUTZ e.V.
Technical guideline for roller shutters - BUNDESVERBAND ROLLLADEN + SONNENSCHUTZ e.V.
Guidelines for the assessment of prefabricated awning fabrics - Bundesverband Konfektion Tech-
nischer Textilien e.V.
Leaflet "Visual assessment of anodized surfaces on aluminium" - Verband der Fenster- und Fas-
sadenhersteller e.V.
Leaflet "Visual assessment of organic coated (painted) surfaces on aluminium" - Verband der Fen-
ster- und Fassadenhersteller e.V.
Leaflet "Filiform corrosion - Avoidance in coated aluminium components" - Verband der Fenster- und
Fassadenhersteller e.V.
DIN EN 13120 Inner terminations - Performance and safety requirements
DIN EN 13561 Awnings - Performance and safety requirements
DIN EN 13144 Metallic and other inorganic coatings - Method for quantitative measurement of ten-
sile strength by tensile test
DIN 18073 Shutters, awnings, roller shutters and other closures in construction - terms, require-
ments
DIN 18202 Tolerances in building construction - Structures
DIN 17611 Anodized aluminium and wrought aluminium alloys - Technical delivery conditions
EN ISO 4623-2 Coating materials - Determination of resistance to filiform corrosion - Part 2: Alumin-
ium as a substrate
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36WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
1.1 Composite window Venetian blinds
This section deals with features of complaints regarding indoor blinds.
Features that affect all products, such as coating, etc. are covered in a separate section.
Complaint - character- Description Tolerance
istic
System heights up to 2000 mm +/- 5 mm
over 2000 mm +/- 8 mm
Permanent dimensional accuracy +/- 3%
System width up to 2000 mm +/- 2 mm
up to 4000 mm +/- 4 mm
over 4000 mm +/- 6 mm
Permanent dimensional accuracy +/- 0.5%
Packaging height +/- 10 mm
Parallelism package over system width see chapter 1.2
Slat closure Slats must cover each other when closed (horizontal
view)
Angular position of slats +/- 5°
Angle difference of the slats to Max. 10°
each other
Slat rotation Angular deviation between one end of the slat and the Max. 2 mm per metre or for
other end. lengths less than 2 metres ->
max. 4 mm
Slat curvature / bulge Deviation of a slat edge C with a length L from the C = 1/2 L²
straight line, if this lies on a flat surface. C in mm, L in
metres
Bending of closed slats up to 1500 mm Max. 5 mm
up to 2500 mm Max. 10 mm
up to 3500 mm Max. 15 mm
over 3500 mm Max. 20 mm
Noise transmission Slight noise and vibration transmission to the structure
is permitted and is the current state of technology.
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37WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
Slanting of the bottom rail (with Deviation from horizontal; Max. 15 mm
parallel slat package) Deviation from vertical;
(for each point between the fully retracted and
extended position); for systems 1.5 and the width is >600 mm, we guarantee a maximum skew of 15 mm/m of curtain height,
based on the ITRS definition. For widthWICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
2. Surface treatment
2.1 Anodizing
The guideline is based on the leaflet "Visual assessment of anodized surfaces on aluminium". This
guideline was published by the Association of Windows and Façade Manufacturers - Issue October
2007.
This guideline applies to products in ready to install or installed state.
The anodically produced surface must comply with DIN 17611 or the standards cited there and the
Qualanod regulations.
Test
When checking for characteristics, the visual plan view of the visible surface is decisive. The test
is usually performed on external surfaces at a distance of 5 metres and on internal surfaces at a
distance of 3 metres.
Exterior surfaces should be inspected with diffused exterior light, inside surfaces with normal illumi-
nation, at a viewing angle perpendicular to the surface.
Requirement
The abnormalities of the characteristics are strongly influenced by the gloss level of the surface. The
higher the gloss level, the more noticeable the characteristics appear.
Explanation of the table:
●●● Surface with high demand
●● Surface with usual demand
● Surface with little or no demand
X Characteristic is permitted
Φ Characteristic is conditionally permitted
- Characteristic is not permitted
WICONA® doc-0001149850_c 12.03.2019
39WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
MINIMUM REQUIREMENTS
Assessment criteria, Anodized
characteristics and level
3.1 Silicon excretions ••• -
•• -
• X
3.2 Bridge marks, coarse grain ••• Φ permitted if pickling treatment E0/E6 according to DIN 17611 is present
or if not conspicuous in other pretreatment processes (respect viewing
•• Φ distances according to point 2)
• X
3.3 Pre-corrosion ••• Φ permitted, if not conspicuous for pickling treatment E0/E6 according to
DIN 17611
•• Φ
• X
3.4 Gloss differences ••• Φ
•• Φ
• X
In the case of technical measurement evaluations by reflection measure-
ment according to EN 12373-11 (85° measuring geometry), maximum
differences between the assembled parts of 20 units usually apply.
In this case, only profiles and sheets can be compared with each other,
which are natural or anodized in a one and two stage process.
3.5 Colour variations ••• Φ permitted, if not conspicuous (respect viewing distances according to
point 2). In weld seams unavoidable.
•• Φ
• X
Only profiles and sheets can be compared with each other under consid-
eration of the rolling/pressing direction. Possibly limiting samples between
contracting parties must be agreed separately according to the type of
semi-finished product.
3.6 Welds with grinding marks or ••• Φ permitted, except if decorative sanding is expressly agreed
dents
•• X
• X
3.7 Semi-finished bumps (dents), ••• X
pull marks, longitudinal welds,
impressions, structures
•• X
• X
3.8 Production related mechanical ••• Φ permitted, if not conspicuous (respect viewing distances according to
damage (e.g. dents, bumps, point 2)
scratches)
•• Φ
• X
3.9 Compaction coating (iridescent ••• X Not avoidable especially with dark colours.
layer formation) (can be eliminated by abrasive thorough cleaning).
•• X
• X
WICONA® doc-0001149850_c 12.03.2019
40WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
2.2 Powder coating
The guideline is based on the leaflet "Visual assessment of organically coated (painted) surfaces on
aluminium". This guideline was published by the Association of Windows and Façade Manufactur-
ers - Issue October 2007.
This guideline applies to products in ready to install or installed state.
The coated surface must comply with the international quality guidelines for coated surfaces of alu-
minium components GSB - AL631 or Qualicoat.
Test
When checking for characteristics, the visual plan view of the visible surface is decisive. The test
is usually performed on external surfaces at a distance of 5 metres and on internal surfaces at a
distance of 3 metres.
Exterior surfaces should be inspected with diffused exterior light, inside surfaces with normal illumi-
nation, at a viewing angle perpendicular to the surface.
Requirement
The abnormalities of the characteristics are strongly influenced by the gloss level of the surface. The
higher the gloss level, the more noticeable the characteristics appear.
Explanation of the table:
●●● Surface with high demand
●● Surface with usual demand
● Surface with little or no demand
X Characteristic is permitted
Φ Characteristic is conditionally permitted
- Characteristic is not permitted
WICONA® doc-0001149850_c 12.03.2019
41WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
MINIMUM REQUIREMENTS
Assessment criteria,
Industrially
Characteristics and level coated
3.1 Craters, blisters ••• Φ Permitted, if not conspicuous, ØWICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
3.7 Colour variations ••• Φ permitted, if not conspicuous (respect viewing distances according to
point 2)
•• Φ
• X
In the case of arbitration, a measuring assessment in accordance with
ISO 7724 with 45°/0° or 0°/45° measurement geometry according to DIN
6174 for single colour, smooth coatings of a coater and coating system
can be carried out.
The numerical value of colour deviations within an original painting of
immediately adjacent parts should not exceed ΔE ab according to the
table. These deviations do not apply to colour cards, as they are coated
with other coating systems, but describe the uniformity of the colour of
two adjacent components. An absolute colour deviation can only be
determined for an agreed sample sheet.
Colour group Maximum colour difference
ΔE from up to max. 1 year after
installation
A L value > 85 0.8
A L value 60-85 1.0
A L value < 60 1.3
B 1.8
C 2.3
D 3.0
In the case of a spatial separation of the component surfaces through
beads, trim strips, cavities, etc., this tolerance may be increased by 0.2.
For components coated by different coaters using the same coating
system, this tolerance should be increased by 0.6.
Thermally curing lacquer systems are repaired after mechanical damage
with reaction hardening liquid lacquers (2-K polyurethane). Due to dif-
ferent weathering behaviour (especially UV radiation), colour differences
may occur over time. This can not be avoided according to the current
state of technology.
3.8 Welds with grinding marks or ••• Φ permitted, except if decorative sanding is expressly agreed
dents
•• X
• X
3.9 Semi-finished bumps (dents), ••• X
pull marks, longitudinal welds,
impressions, structures
•• X
• X
3.10 Production related mechanical ••• Φ permitted, if not conspicuous (respect viewing distances according to
damage (e.g. dents, bumps, point 2)
scratches)
•• Φ
• X
WICONA® doc-0001149850_c 12.03.2019
43WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
2.3 Filiform corrosion
The guideline is based on the leaflet "Filiform corrosion - prevention of coated aluminium compo-
nents". This guideline was published by the Association of Windows and Façade Manufacturers -
Issue March 2009.
Introduction
This form of corrosion occurs when chloride containing constituents of the atmosphere act on
coated steel or coated aluminium. This type of corrosion differs from other forms of corrosion by the
typical thread-like course.
Filiform corrosion is observed for example on offshore islands as well as coastal areas, in some
types of swimming pools and occasionally due to direct salt gritting contamination.
The risk area decreases with increasing distance from coastal areas - up to 30 km.
Influencing factors
• T he main criterion is the presence of chlorides, which in connection with humidity leads to the
formation of electrolytes
• Current pretreatment processes (chromate coating according to EN 12487) can not prevent the
occurrence of filiform corrosion with absolute certainty
• All standard paint systems can exhibit filiform corrosion after appropriate weathering time, if they
are provided with a pretreatment based on yellow or green chromate coating or chromium free
systems
• Filiform corrosion occurs mainly at processing areas such as cut edges, drainage openings,
mechanical damage (scratches), rarely at defects of the pretreatment and the paint film
• With appropriate regular cleaning the development of filiform corrosion can be delayed
• Filiform corrosion can occur with all aluminium alloys used
WICONA® doc-0001149850_c 12.03.2019
44WICLINE 115 AFS Technical Information
Integral sun blind
Non-fault catalogue composite Venetian blind VB 25
[int]
3. Test
The filiform corrosion resistance of the applied coating can be determined by a test according to EN
ISO 4623-2.
Resistant systems show no substantial infiltration of the paint film during the test after 1000 hours.
Pretreatment
According to the current state of knowledge, filiform corrosion in areas at risk can be avoided with
certainty only by pre-anodization instead of a chromate pretreatment.
In contrast to normal anodization, the process is performed at significantly higher electrolyte tem-
peratures and high current densities in a sulphuric acid bath.
Repair of damaged components
For the renovation, the damaged area is locally sanded down to the base material and additionally
provided with a zinc primer. After that, the top coat is applied.
visible surfaces of slats
WICONA® doc-0001149850_c 12.03.2019
45Austria Hungary Slovenia
5201 Seekirchen 1031 Budapest 2201 Zg. Kungota
+43 6212 2000 +36 (1) 4533457 +386 26 20 99 70
info@wicona.at info@wicona.hu info@wicona.de
Benelux Ireland Sweden
3400 Landen Dublin D22 X286 574 81 Vetlanda
+32 11 690316 +353 1 4105766 +46 470 78 74 00
info@wicona.be info@wicona.ie wicona@wicona.se
info@wicona.nl
Croatia Italia Switzerland
43000 Bjelovar 20063 Cernusco sul Naviglio MI 5506 Mägenwil
+385 43 22 25 46 +39 02 924291 +41 62 88741-41
info@wicona.de info@wicona.it info@wicona.ch
Czech Republic Lithuania / Latvia United Kingdom
619 00 Brno 02244 Vilnius Wakefield WF5 9TG
+420 602 745 407 +370 5 2102587 +44 1924 232323
info@wicona.cz info@wicona.lt info.wiconauk@wicona.com
Denmark Norway
8240 Risskov 2007 Kjeller
+45 7020 2048 +47 22 42 22 00
wicona@wicona.dk wicona@wicona.no
España Poland China
08195 Sant Cugat del Vallès 93-428 Łódź Beijing 100005, P.R.C
Barcelona +48 42 683 63 73 +86 10 6059 5686 ext. 805
+34 93 573 77 76 info@wicona.pl contact.wicona.international@wicona.com
wicona.es@wicona.com
Estonia / Latvia Romania Singapore
75312 Rae vald Harjumaa 031041 Bucharest 608831 Singapore
+37 2657 6635 +40 21 3260045 +65 6513 2126
info@wicona.ee info@wicona.de contact.wicona.international@wicona.com
France Serbia United Arab Emirates
02200 Courmelles 11070 Beograd Dubai
+33 3 23598200 +381 11 312 18 35 +971 4 887 00 96
info@wicona.fr info@wicona.de contact.wicona.international@wicona.com
Germany Slovakia Other countries
89077 Ulm 82105 Bratislava 31037 Toulouse
+49 731 3984-0 +421 918 725 098 +33 5 61312626
info@wicona.de info@wicona.sk contact.wicona.international@wicona.com
All contacts: www.wicona.com Note: Not all presented products are available in all countriesT E C H N I K F Ü R I D E E N www.wicona.com
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