Conveying Solutions Service Material, Tools and Equipment 2021
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Conveying Solutions Service Material, Tools and Equipment 2021 ContiTech
2 Continental Conveying Solutions We are the leading expert for conveyor belt solutions Customers benefit from an experience of more offering customers worldwide the most complete and than 140 years in high-performance conveyor belts. advanced product, technology and service portfolio A network of 1,300 experienced service technicians for industry and mining applications. We support our covers key regions including Africa, Asia, Australia, customers, partners, and distributors with a growing Europe, North America, and Latin America. With this range of value-added services along the entire life- unique expertise and global footprint, Continental time of a conveyor belt operation, from planning and is close to its customers providing not only high- commissioning, to technical advice, training, digital quality, long-life products, but also comprehensive belt monitoring, and on-site maintenance. Our cost- support and service – tailored to customers’ specific effective, sustainable, safe and innovative conveying needs and requirements. solutions reduce downtimes through state-of-the-art monitoring and predictive maintenance. We support mining, construction and plant engineering projects around the world as development partner.
Service Material, Tools and Equipment 3
System Protection CORREX® Belt Cleaning
CORREX® Extra 8 ABS Extra 30
CORREX® Hard 8 ABS Blue 30
CORREX® Soft 50 9 ABS 50 31
CORREX® Beige 9 ABS Red 31
CORREX® Blue 10 ABS 65 V4 32
CORREX® Super 10 ABS Combi Scrape 32
CORREX® Vulkan 11
CORREX® FR 11
Belt Maintenance
CORREX® Beige AH 12
CORREX® Orange 12
CONREMA® Repair Strips N Quality 34
CORREX® Red 13
V Quality 34
CORREX® X 65 13
CORREX® 65 V4 14 CONREMA® Repair Sheets N Quality 35
CORREX® White 14 V Quality 35
CONREMA® Filler Rubber 36
Force Transmission CORREX® Repair Fabric EP 160 36
CORREX® Extra Mini Diamond 16 Adhesives, Solvents & Solutions
Large Diamond 17
Herringbone 17 Conti Secur® BFA + Activator RE 38
Rough Top 18 Conti Secur® BFA White + Activator RFE 38
CORREX® Super Mini Diamond 18 Conti Secur® PREMIUM 38
Large Diamond 18 ContiPlus® Primer 39
Conti TLLE 39
CORREX® Vulkan Mini Diamond 19
RB Solution 39
Large Diamond 19
Conti Cleaning Solution CCS 39
CORREX® FR Mini Diamond 20 CONREPU 39
Large Diamond 20
CORREX® 65 V4 Mini Diamond 21 Tools and Equipment
Large Diamond 21
General tools 42 – 45
CORREX® X 65 Mini Diamond 22
Measurement tools 46 – 48
CORREX® Red Mini Diamond 24 Cutting tools 49 – 52
Herringbone 24 Saw, drill and grinding technology 53 – 55
Clamping technology 56 – 60
CORREX® White Herringbone 25
Special tools 61 – 67
Square Diamond 25
Working safety 68 – 69
CORREX® Soft 50 Mini Diamond 26 Merchandise 70 – 71
Button Profile 26 Tool kits 72 – 75
CORREX® Extra Strip Lagging Diamond 27 Construction site equipment 76
CORREX® PU Strip Lagging Diamond 27 Technical questionnaire 77
CORREX® MSHA Strip Lagging Diamond 28
CORREX®
Ceramic Strip Lagging Ceramic 28 Conti University – Training Overview 78
Service locations 80 – 81
Conveyor Belt Group 4
Rubber Type Specific Shore Tensile
weight hardness strength
g/cm³ Shore A Mpa
CORREX® Extra SBR 1.13 60 15
CORREX® Extra SBR 1.17 63 18
CORREX® Hard SBR 1.16 90 18
CORREX® Soft 50 NR 1.05 50 15
CORREX® Beige NR 1.00 38 18
CORREX® Blue NR 1.12 45 20
CORREX® Super SBR/BR 1.13 60 21
CORREX® Vulkan SBR 1.13 57 23
CORREX® FR SBR 1.19 65 24
CORREX® Beige AH NR 1.00 38 18
CORREX® Orange NR 1.11 50 20
CORREX® Red NR 1.10 45 28
CORREX® X 65 NBR 1.19 60 23
CORREX® 65 V4 CR 1.40 67 23
CORREX® White NBR 1.21 53 10
CORREX® Extra SBR 1.14 59 23
Strip Lagging
CORREX® PU PU 1.20 63 10
Strip Lagging
CORREX® MSHA SBR 1.28 64 18
Strip Lagging
CORREX® Ceramic SBR 1.14 60 18
Strip Lagging
ABS Extra SBR 1.17 63 18
ABS Blue NR 1.12 45 20
ABS 50 SBR 1.00 43 18
ABS Red NR 1.10 45 28
ABS 65 V4 CR 1.40 67 23
ABS Combi Scrape
Properties layers:
black / red / black SBR / NR / SBR 1.17 / 1.10 / 1.17 60 / 45 / 60 28 / 28 / 28
Service Material, Tools and Equipment 5
Elongation Abrasion Temperature Profile
at break range
% mm³ °C
450 130 –40 to +60 Mini Diamond, Large Diamond, Heringbone, Rough Top
450 120 –40 to +60 Smooth
400 120 –30 to +60 Smooth
500 150 –50 to +60 Smooth, Mini Diamond, Button Profile
700 180 –50 to +60 Smooth
500 260 –50 to +60 Smooth
550 60 –50 to +60 Smooth, Mini Diamond, Large Diamond
500 110 –40 to +90 Smooth, Mini Diamond, Large Diamond
500 110 –40 to +80 Smooth, Mini Diamond, Large Diamond
700 180 –50 to +60 Smooth
750 180 –50 to +60 Smooth
700 230 –50 to +60 Smooth, Mini Diamond, Heringbone
700 180 –30 to +100 Smooth, Mini Diamond
500 90 –20 to +80 Smooth, Mini Diamond, Large Diamond
620 300 –20 to +120 Smooth, Heringbone, Square Diamond
550 130 –40 to +60 Diamond
520 45 –20 to +70 Diamond
450 130 –30 to +60 Diamond
560 135 –50 to +70 Ceramic
450 120 –35 to +100 –
500 260 –50 to +60 –
600 150 –50 to +60 –
700 230 –50 to +60 –
500 90 –20 to +80 –
550 / 700 / 550 60 / 230 / 60 –50 to +60* –
* same temperature range for all three layers
Conveyor Belt Group 6
Service Material 7 System Protection CORREX ® Protection against corrosion and abrasion for conveyor belt systems. System surfaces are subject to corrosion and wear. Using CORREX® material extends the service life of the system and its maintenance intervals. CORREX® with smooth surface and contact layer Applications: R Pulley lagging for non-driven pulleys R Abrasion resistant lining R Corrosion resistant lining
System Protection CORREX® 8
CORREX® Extra CORREX® Hard
Technical data Technical data
Rubber Type SBR Rubber Type SBR
Specific weight g/cm³ 1.17 Specific weight g/cm³ 1.16
Shore hardness Shore A 63 Shore hardness Shore A 90
Tensile strength Mpa 18 Tensile strength Mpa 18
Elongation at break % 450 Elongation at break % 400
Abrasion mm³ 120 Abrasion mm³ 120
Properties: Properties:
R Good abrasion resistance R Cut resistant surface
R Protection against wear and corrosion R Good abrasion resistance
R Protection against impact deformation R Nonstick surface
R CR bonding layer for superior adhesion R Protection against wear and corrosion
R Protection against impact deformation
Applications: R CR bonding layer for superior adhesion
R Lagging of non-driven pulleys with high belt tension
R Lining of pipes, tanks, chutes, material transfer points, Applications:
trucks, bunkers, silos R Protection against sharp edged bulk material
R Industries: steel, mines, ports, cement, chemical industry R Lining material sharp edged bulk material
R Chute lining
R Industries: steel, mines, ports, cement, chemical industry
Temperature range –35 °C +100 °C Temperature range –30 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 6 1200 5
6 2000 10 8 1200 5
8 2000 10 10 1200 5
10 2000 10 12 1200 5
12 2000 10 Further dimensions on demand.
15 2000 10
20 2000 10
25 2000 10
Further dimensions on demand.
System Protection CORREX® 9
CORREX® Soft 50 CORREX® Beige
Technical data Technical data
Rubber Type NR Rubber Type NR
Specific weight g/cm³ 1.05 Specific weight g/cm³ 1
Shore hardness Shore A 50 Shore hardness Shore A 38
Tensile strength Mpa 15 Tensile strength Mpa 18
Elongation at break % 500 Elongation at break % 700
Abrasion mm³ 150 Abrasion mm³ 180
Properties: Properties:
R Good resistance to build-up of wet bulk material R Good resistance to wet abrasion (gravel, sand)
R Good resistance to wet abrasion (gravel, sand) R Very elastic material
R Very elastic material R Self-cleaning ability
R Self cleaning ability R Protection against wear and corrosion
R Protection against wear and corrosion R Protection against impact deformation
R Protection against impact deformation R CR bonding layer for superior adhesion
R CR bonding layer for superior adhesion
Applications:
Applications: R Lining material
R Lining material R Chutes, pipe lining, tanks, pumps, floating cells, hoses
R Chutes, lining for coal handling, slurry handling, launders R Lining of shovel buckets to avoid caking
R Lining of shovel buckets to avoid caking R Industries: sand, concrete, gravel, glas
R Industries: sand, concrete, gravel, construction
Temperature range –50 °C +60 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 4 1200 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 15 2000 10
20 2000 10 20 2000 10
25 2000 10 Further dimensions on demand.
Further dimensions on demand.
System Protection CORREX® 10
CORREX® Blue CORREX® Super
Technical data Technical data
Rubber Type NR Rubber Type SBR / BR
Specific weight g/cm³ 1.12 Specific weight g/cm³ 1.13
Shore hardness Shore A 45 Shore hardness Shore A 60
Tensile strength Mpa 20 Tensile strength Mpa 21
Elongation at break % 500 Elongation at break % 550
Abrasion mm³ 260 Abrasion mm³ 60
Properties: Properties:
R Good resistance to wet abrasion (gravel, sand) R High abrasion resistance
R Self-cleaning ability R Especially suitable for use in low temperature environments
R Very elastic material R Protection against wear and corrosion
R Protection against wear and corrosion R Protection against impact deformation
R Protection against impact deformation R CR bonding layer for superior adhesion
R CR bonding layer for superior adhesion
Applications:
Applications: R Lagging of non-driven pulleys
R Lining material R Lining of pipes, tanks, chutes, material transfer points,
R Chutes, lining for coal handling, slurry handling, launders trucks, bunkers, silos
R Lining of shovel buckets to avoid caking R Industries: steel, mines, ports, chemical industry
R Industries: sand, concrete, gravel, construction
Temperature range –50 °C +60 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 4 1200 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 15 2000 10
20 2000 10 20 2000 10
Further dimensions on demand. 25 2000 10
Further dimensions on demand.System Protection CORREX® 11
CORREX® Vulkan CORREX® FR
Technical data Technical data
Rubber Type SBR Rubber Type SBR
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.19
Shore hardness Shore A 57 Shore hardness Shore A 65
Tensile strength Mpa 23 Tensile strength Mpa 24
Elongation at break % 500 Elongation at break % 500
Abrasion mm³ 110 Abrasion mm³ 110
Properties: Properties:
R Maximum bulk temperature 130 °C R Flame resistant
R Protection against wear and corrosion R Protection against impact deformation
R Protection against impact deformation R Protection against wear and corrosion
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lining material R Lining material
R Lining of pipes, tanks, chutes, material transfer points, R Lining of pipes, tanks, chutes, material transfer points,
trucks, bunkers, silos trucks, bunkers, silos
R Industries: steel, cement, chemical industry R Industries: steel, mining, cement, chemical industry
Temperature range –40 °C +90 °C Temperature range –40 °C +80 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 4 1200 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 15 2000 10
20 2000 10 20 2000 10
Further dimensions on demand. Further dimensions on demand.System Protection CORREX® 12
CORREX® Beige AH CORREX® Orange
Technical data Technical data
Rubber Type NR Rubber Type NR
Specific weight g/cm³ 1 Specific weight g/cm³ 1.11
Shore hardness Shore A 38 Shore hardness Shore A 50
Tensile strength Mpa 18 Tensile strength Mpa 20
Elongation at break % 700 Elongation at break % 750
Abrasion mm³ 180 Abrasion mm³ 180
Properties: Properties:
R Special coating prevents adhesion of R Good resistance to build up of wet bulk material
wet bulk material to the rubber R Good resistance against wet abrasion (gravel, sand)
R Self-cleaning material R Very elastic material
R Avoids material build up R Self-cleaning ability
R Protection against wear and corrosion R Protection against wear and corrosion
R Protection against impact deformation R Protection against impact deformation
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lining material R Lining material
R Chutes, lining for coal handling, slurry handling, launders R Chutes, lining for coal handling, slurry handling, launders
R Lining of trucks, bunkers, silos and shovel buckets R Lining of shovel buckets to avoid caking
to avoid caking R Industries: sand, concrete, gravel, construction
R Industries: sand, concrete, gravel, construction
Temperature range –50 °C +60 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 1000 10 4 1200 10
8 1000 10 6 2000 10
10 1000 10 8 2000 10
Further dimensions on demand. 10 2000 10
12 2000 10
15 2000 10
20 2000 10
Further dimensions on demand.System Protection CORREX® 13
CORREX® Red CORREX® X 65
Technical data Technical data
Rubber Type NR Rubber Type NBR
Specific weight g/cm³ 1.1 Specific weight g/cm³ 1.19
Shore hardness Shore A 45 Shore hardness Shore A 60
Tensile strength Mpa 28 Tensile strength Mpa 23
Elongation at break % 700 Elongation at break % 700
Abrasion mm³ 230 Abrasion mm³ 180
Properties: Properties:
R Good resistance to wet abrasion (gravel, sand) R Good oil resistance
R Self-cleaning ability R Protection against wear and corrosion
R Very elastic material R Protection against impact deformation
R Protection against wear and corrosion R CR bonding layer for superior adhesion
R Protection against impact deformation
R CR bonding layer for superior adhesion Applications:
R Lining material
Applications: R Lining of pipes, tanks, chutes, material transfer points,
R Lining material trucks, bunkers, silos
R Chutes, lining for coal handling, slurry handling, launders R Industries: wood, chemical, fertilizer
R Lining of shovel buckets to avoid caking
R Industries: sand, concrete, gravel, construction
Temperature range –50 °C +60 °C Temperature range –30 °C +100 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 4 1200 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 15 2000 10
20 2000 10 20 2000 10
Further dimensions on demand. Further dimensions on demand.System Protection CORREX® 14
CORREX® 65 V4 CORREX® White
Technical data Technical data
Rubber Type CR Rubber Type NBR
Specific weight g/cm³ 1.4 Specific weight g/cm³ 1.21
Shore hardness Shore A 67 Shore hardness Shore A 53
Tensile strength Mpa 23 Tensile strength Mpa 10
Elongation at break % 500 Elongation at break % 620
Abrasion mm³ 90 Abrasion mm³ 300
Properties: Properties:
R Self extinguishing R Good oil and grease resistance
R Flame resistant R Protection against wear and corrosion
R Resistant against light and ozone R Protection against impact deformation
R Medium oil resistant R CR bonding layer for superior adhesion
R Good abrasion resistance
R Protection against wear and corrosion Applications:
R Protection against impact deformation R Lining material
R CR bonding layer for superior adhesion R Industries: paper and food (sugar, corn, fish, grain)
Applications:
R Lining material
R Able of running under ATEX conditions
R LOBA approval
R Industries: coal mines, power plants
Temperature range –20 °C +80 °C Temperature range –20 °C +120 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1400 10 4 1400 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 Further dimensions on demand.
20 2000 10
Further dimensions on demand.Service Material 15 Force Transmission CORREX ® To improve the coefficient of friction between the conveyor belt and the drive pulley and to ensure friction grip even under unfavorable drive ratio – such as, for example, dampness or contamination – the pulleys are lagged with profiled rubber. CORREX® with profile and contact layer Applications: R Lagging of driven pulleys and non-driven pulleys R Various profiles for various belt sizes and qualities
5
Force Transmission CORREX® 16
Miniraute
20
Groß Karo weiß
10
5 Firschgräte
CORREX® Extra CORREX® Extra
Ø 15 13 Strip laggi
20
36
35
Mini Diamond Large Diamond
12
5
8
5
5
6
8
Großraute
Miniraute 14 40
20
10
Strip lagging
35
40 10
24
70
Profile depth Profile depth
3 mm 5 6 mm
11
6
12
76°
61
Technical data Großraute Technical data
14 40
Rubber Type SBR Rubber Type SBR
12
17 5
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.13
Shore hardness Shore A 60 Shore hardness Shore A 60
24
Tensile strength Mpa 15 Tensile strength Mpa 15
70
Elongation at break % 450 Elongation at break % 450
Abrasion mm³ 130 Abrasion mm³ 130
12
Properties: Properties:
R Good abrasion resistance R Good abrasion resistance
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Protection against wear and corrosion R Protection against wear and corrosion
R Drains off moisture and dirt R Drains off moisture and dirt
R Prevents material build up R Prevents material build up
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R For fabric and steelcord belts R For fabric and steelcord belts
R For various pulley diameters R For pulley diameters with more than 500 mm
R Industries: steel, mines, ports, cement, chemical industry R Industries: steel, mines, ports, cement, chemical industry
Temperature range –40 °C +60 °C Temperature range –40 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 10 2000 10
8 2000 10 12 2000 10
10 2000 10 15 2000 10
12 2000 10 20 2000 10
15 2000 10 25 2000 10
20 2000 10 Further profiles and dimensions on demand.
Further profiles and dimensions on demand.Force Transmission CORREX® 17
CORREX® Extra CORREX® Extra
Herringbone Rough Top
Groß Karo weiß Firschgräte
13
20
36
12
8
5
Profile depth
8
2 mm
Technical data Technical data
Strip lagging
Rubber Type SBR Rubber Type SBR
40 10
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.13
Shore hardness Shore A 60 Shore hardness Shore A 60
Tensile strength Mpa 15 Tensile strength Mpa 15
11
76°
Elongation at break % 450 Elongation at break % 450
61
Abrasion mm³ 130 Abrasion mm³ 130
12
17 5
Properties: Properties:
R Good abrasion resistance R Good abrasion resistance
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Protection against wear and corrosion R Protection against wear and corrosion
R Drains off moisture and dirt R Drains off moisture and dirt
R Open profile provides for good self cleaning ability R CR bonding layer for superior adhesion
R Prevents material build up
R CR bonding layer for superior adhesion Applications:
R Lagging of driven pulleys and non-driven pulleys
Applications: with small diameters
R Lagging of driven pulleys and non-driven pulleys R Industries: steel, mines, ports, cement, chemical industry
with small diameters
R Especially for wet applications
R For various pulley diameters
R Industries: steel, mines, ports, cement, chemical industry
Temperature range –40 °C +60 °C Temperature range –40 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 1400 10 6 1400 10
8 1400 10 8 1400 10
10 1400 10 10 1400 10
Further profiles and dimensions on demand. Further profiles and dimensions on demand.5
Force Transmission CORREX® 18
Miniraute
20
Groß Karo weiß
10
5 Firschgräte
CORREX® Super CORREX® Super
Ø 15 13 Strip laggi
20
36
35
Mini Diamond Large Diamond
12
5
8
5
5
6
8
Großraute
Miniraute 14 40
20
10
Strip lagging
35
40 10
24
70
Profile depth Profile depth
3 mm 5 6 mm
11
6
12
76°
61
Technical data Großraute Technical data
14 40
Rubber Type SBR / BR Rubber Type SBR / BR
12
17 5
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.13
Shore hardness Shore A 60 Shore hardness Shore A 60
24
Tensile strength Mpa 21 Tensile strength Mpa 21
70
Elongation at break % 550 Elongation at break % 550
Abrasion mm³ 60 Abrasion mm³ 60
12
Properties: Properties:
R High abrasion resistance R High abrasion resistance
R Especially suitable for use in low temperature environments R Especially suitable for use in low temperature environments
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Protection against wear and corrosion R Protection against wear and corrosion
R Drains off moisture and dirt R Drains off moisture and dirt
R Prevents material build up R Prevents material build up
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R For fabric and steelcord belts R For fabric and steelcord belts
R For various pulley diameters R For pulley diameters with more than 500 mm
R Industries: steel, mines, ports, chemical industry R Industries: steel, mines, ports, chemical industry
Temperature range –50 °C +60 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 10 2000 10
8 2000 10 12 2000 10
10 2000 10 15 2000 10
12 2000 10 20 2000 10
15 2000 10 25 2000 10
20 2000 10 Further profiles and dimensions on demand.
Further profiles and dimensions on demand.5
Force Transmission CORREX® 19
Miniraute
20
Groß Karo weiß
10
5 Firschgräte
CORREX® Vulkan CORREX® Vulkan
Ø 15 13 Strip laggi
20
36
35
Mini Diamond Large Diamond
12
5
8
5
5
6
8
Großraute
Miniraute 14 40
20
10
Strip lagging
35
40 10
24
70
Profile depth Profile depth
3 mm 5 6 mm
11
6
12
76°
61
Technical data Großraute Technical data
14 40
Rubber Type SBR Rubber Type SBR
12
17 5
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.13
Shore hardness Shore A 57 Shore hardness Shore A 57
24
Tensile strength Mpa 23 Tensile strength Mpa 23
70
Elongation at break % 500 Elongation at break % 500
Abrasion mm³ 110 Abrasion mm³ 110
12
Properties: Properties:
R Protection against wear and corrosion R Protection against wear and corrosion
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Drains off moisture and dirt R Drains off moisture and dirt
R Prevents material build up R Prevents material build up
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R For fabric and steelcord belts R For fabric and steelcord belts
R For various pulley diameters R For pulley diameters with more than 500 mm
R Industries: steel, mining, cement, chemical industry R Industries: steel, mining, cement, chemical industry
Temperature range –40 °C +90 °C Temperature range –40 °C +90 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 10 2000 10
8 2000 10 12 2000 10
10 2000 10 15 2000 10
12 2000 10 20 2000 10
15 2000 10 25 2000 10
20 2000 10 Further profiles and dimensions on demand.
25 2000 10
Further profiles and dimensions on demand.5
Force Transmission CORREX® 20
Miniraute
20
Groß Karo weiß
10
5 Firschgräte
CORREX® FR CORREX® FR
Ø 15 13 Strip laggi
20
36
35
Mini Diamond Large Diamond
12
5
8
5
5
6
8
Großraute
Miniraute 14 40
20
10
Strip lagging
35
40 10
24
70
Profile depth Profile depth
3 mm 5 6 mm
11
6
12
76°
61
Technical data Großraute Technical data
14 40
Rubber Type SBR Rubber Type SBR
12
17 5
Specific weight g/cm³ 1.19 Specific weight g/cm³ 1.19
Shore hardness Shore A 65 Shore hardness Shore A 65
24
Tensile strength Mpa 24 Tensile strength Mpa 24
70
Elongation at break % 500 Elongation at break % 500
Abrasion mm³ 110 Abrasion mm³ 110
12
Properties: Properties:
R Flame resistant R Flame resistant
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Protection against wear and corrosion R Protection against wear and corrosion
R Drains off moisture and dirt R Drains off moisture and dirt
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R For fabric and steelcord belts R For fabric and steelcord belts
R For various pulley diameters R For pulley diameters with more than 500 mm
R Industries: steel, mining, cement, chemical industry R Industries: steel, mining, cement, chemical industry
Temperature range –40 °C +80 °C Temperature range –40 °C +80 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 10 2000 10
8 2000 10 12 2000 10
10 2000 10 15 2000 10
12 2000 10 20 2000 10
15 2000 10 25 2000 10
20 2000 10 Further profiles and dimensions on demand.
25 2000 10
Further profiles and dimensions on demand.5
Force Transmission CORREX® 21
Miniraute
20
Groß Karo weiß
10
5 Firschgräte
CORREX® 65 V4 CORREX® 65 V4
Ø 15 13 Strip laggi
20
36
35
Mini Diamond Large Diamond
12
5
8
5
5
6
8
Großraute
Miniraute 14 40
20
10
Strip lagging
35
40 10
24
70
Profile depth Profile depth
3 mm 5 6 mm
11
6
12
76°
61
Technical data Großraute Technical data
14 40
Rubber Type CR Rubber Type CR
12
17 5
Specific weight g/cm³ 1.4 Specific weight g/cm³ 1.4
Shore hardness Shore A 67 Shore hardness Shore A 67
24
Tensile strength Mpa 23 Tensile strength Mpa 23
70
Elongation at break % 500 Elongation at break % 500
Abrasion mm³ 90 Abrasion mm³ 90
12
Properties: Properties:
R Self extinguishing R Self extinguishing
R Flame resistant R Flame resistant
R Resistant against light and ozone R Resistant against light and ozone
R Medium oil resistant R Medium oil resistant
R Protection against wear and corrosion R Protection against wear and corrosion
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Prevents material build up R Prevents material build up
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R For fabric and steelcord belts R For fabric and steelcord belts
R Able of running under ATEX conditions R Able of running under ATEX conditions
R For various pulley diameters R For pulley diameters with more than 500 mm
R Industries: coal mines, power plants R Industries: coal mines, power plants
Temperature range –20 °C +80 °C Temperature range –20 °C +80 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 10 2000 10
8 2000 10 12 2000 10
10 2000 10 15 2000 10
12 2000 10 20 2000 10
15 2000 10 25 2000 10
20 2000 10 Further profiles and dimensions on demand.
Further profiles and dimensions on demand.Force Transmission CORREX® 22
5 Groß Karo weiß Firschgräte
CORREX® X 65
Ø 15 13
20
36
Mini Diamond
12
5
8
5
8
Miniraute
20
10
Strip lagging
35
40 10
Profile depth
3 mm 5
11
6
76°
61
Technical data Großraute
14 40
Rubber Type NBR
12
17 5
Specific weight g/cm³ 1.19
Shore hardness Shore A 60
24
Tensile strength Mpa 23
70
Elongation at break % 700
Abrasion mm³ 180
12
Properties:
R Good oil resistance
R Protection against wear and corrosion
R Drains off moisture and dirt
R CR bonding layer for superior adhesion
Applications:
R Lagging of driven pulleys and non-driven pulleys
R Industries: wood, chemical, fertilizer
R For fabric and steelcord belts
R For various pulley diameters
R Industries: wood, chemical, fertilizer
Temperature range –30 °C +100 °C
Oil resistance Very low Very high
Light/Ozone resistance Very low Very high
Flame resistance Very low Very high
Standard Standard Standard
thickness width length
mm mm m
8 1300 10
10 1300 10
Further profiles and dimensions on demand.Force Transmission CORREX® 23
Force Transmission CORREX® 24
5 Groß Karo weiß Firschgräte
CORREX® Red CORREX® Red
Ø 15 13
20
36
Mini Diamond Herringbone
12
5
8
5
8
5 Groß Karo weiß Firschgräte
Miniraute
13
20 Ø 15 20
36
10
Strip lagging
12
5
8
35
40 10
5
Profile depth Profile depth
8
3 mm 5 2 mm
11
Miniraute 6
20 76°
61
Technical data Großraute Technical data
10
14 40
Strip lagging
Rubber Type SBR Rubber Type SBR
12
35
40 1710 5
Specific weight g/cm³ 1.27 Specific weight g/cm³ 1.27
Shore hardness Shore A 47 Shore hardness Shore A 47
5
24
Tensile strength Mpa 14 Tensile strength Mpa 14
11
6
70
76°
Elongation at break % 800 Elongation at break % 800
61
Großraute
Abrasion mm³ 14 40260 Abrasion mm³ 260
12
12
17 5
Properties: Properties:
R Good resistance to wet abrasion (gravel, sand) R Good resistance to wet abrasion (gravel, sand)
R Self-cleaning ability R Self-cleaning ability
24
R Very elastic material R Very elastic material
70
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Protection against wear and corrosion 12
R Protection against wear and corrosion
R Drains off moisture and dirt R Drains off moisture and dirt
R Prevents material build up R Open profile provides for good self cleaning ability
R CR bonding layer for superior adhesion R Prevents material build up
R CR bonding layer for superior adhesion
Applications:
R Lagging of driven pulleys and non-driven pulleys Applications:
R Wet environments R Lagging of driven pulleys and non-driven pulleys
R For various pulley diameters with small diameters
R Gravel and sand industry R Wet environments
R Gravel and sand industry
Temperature range –35 °C +60 °C Temperature range –35 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 6 1400 10
8 2000 10 8 1400 10
10 2000 10 10 1400 10
12 2000 10 Further profiles and dimensions on demand.
15 2000 10
20 2000 10
25 2000 10
Further profiles and dimensions on demand.Force Transmission CORREX® 25
CORREX® White CORREX® White
Herringbone Square Diamond
Groß Karo weiß Firschgräte 5 Groß Karo weiß Firschg
13 Ø 15 13
20 20
36
12
5
8 8
5
Profile depth Profile depth
8
8
2 mm 5 mm
Miniraute
20
Technical data Technical data
10
Strip lagging
Rubber Type NBR Rubber Type Strip lagging NBR
35
40 10 40 10
Specific weight g/cm³ 1.21 Specific weight g/cm³ 1.21
Shore hardness Shore A 53 Shore hardness Shore A 53
5
Tensile strength Mpa 10 Tensile strength Mpa 10
11
11
6
76° 76°
Elongation at break % 620 Elongation at break % 620
61
61
Großraute
Abrasion mm³ 300 Abrasion 14 40
mm³ 300
12
12
17 5 17 5
Properties: Properties:
R Good oil and grease resistance R Good oil and grease resistance
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
24
R Protection against wear and corrosion R Protection against wear and corrosion 70
R Drains off moisture and dirt R Drains off moisture and dirt
R Open profile provides for good self cleaning ability R Prevents material build up
12
R Prevents material build up R CR bonding layer for superior adhesion
R CR bonding layer for superior adhesion
Applications:
Applications: R Lagging of driven pulleys and non-driven pulleys
R Lagging of driven pulleys and non-driven pulleys R Various pulley diameters
R Various pulley diameters R Industries: paper and food (sugar, corn, fish, grain)
R Industries: paper and food (sugar, corn, fish, grain)
Temperature range –20 °C +120 °C Temperature range –20 °C +120 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 1400 10 8 1300 10
8 1400 10 10 1300 10
10 1400 10 12 1300 10
Further profiles and dimensions on demand. Further profiles and dimensions on demand.Force Transmission CORREX® 26
5 Groß Karo weiß Firschgräte
CORREX® Soft 50 CORREX® Soft 50
Ø 15 13
20
36
Mini Diamond Button Profile
12
5
8
5
8
Miniraute
20 5 Groß Karo
Ø 15
10
Strip lagging
35
40 10
5
Profile depth Profile depth
3 mm 5 4 mm
11
6
76°
Miniraute
61
Technical data Großraute Technical data 20
14 40
Rubber Type NR Rubber Type NR
10
12
17 5
Strip lagg
Specific weight g/cm³ 1.05 Specific weight g/cm³ 1.05
35
Shore hardness Shore A 50 Shore hardness Shore A 50
24
Tensile strength Mpa 15 Tensile strength Mpa 15
70
5
Elongation at break % 500 Elongation at break % 500
6
Abrasion mm³ 150 Abrasion mm³ 150
12
Großraute
14 40
Properties: Properties:
R Soft material compensates belt movement R Soft material compensates belt movement
R Good abrasion resistance R Good abrasion resistance
R Good resistance to build up of wet bulk material R Good resistance to build up of wet bulk material
24
R Very elastic material R Very elastic material
70
R Self cleaning ability R Self cleaning ability
R Improves friction between drive pulley and belt R Improves friction between drive pulley and belt
R Protection against wear and corrosion R Protection against wear and corrosion 12
R Drains off moisture and dirt R Drains off moisture and dirt
R Prevents material build up R Prevents material build up
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R Wet applications R Wet applications
R For various pulley diameters R For various pulley diameters
R Industries: sand, concrete, gravel, construction R Industries: sand, concrete, gravel, construction
Temperature range –50 °C +60 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
6 2000 10 8 1300 10
8 2000 10 10 1300 10
10 2000 10 12 1300 10
12 2000 10 Further profiles and dimensions on demand.
15 2000 10
20 2000 10
Further profiles and dimensions on demand.Force Transmission
5 CORREX® Groß Karo weiß Firschgräte 5 Groß Karo weiß 27 Firschgr
Ø 15 13 Ø 15 13
20 20
36
12
5
5
8 8
CORREX® Extra CORREX® PU
5
8
8
Strip Lagging
Miniraute
20
10
Strip Lagging
Miniraute
20
10
Strip lagging Strip lagging
35
35
40 10 40 10
5 5
11
11
6 6
76° 76°
61
61
Großraute Großraute
Profile depth Profile depth
14 40 8 mm 14 40 8 mm
12
12
17 5 17 5
Technical data Technical data
Rubber Type SBR Rubber Type PU
24
24
Specific weight Specific weight
70
g/cm³ 1.14
70
g/cm³ 1.2
Shore hardness Shore A 59 Shore hardness Shore A 63
12 12
Tensile strength Mpa 23 Tensile strength Mpa 10
Elongation at break % 550 Elongation at break % 520
Abrasion mm³ 130 Abrasion mm³ 45
Properties: Properties:
R Good abrasion resistance R Good oil resistance
R Improves friction between drive pulley and belt R Good abrasion resistance
R Protection against wear and corrosion R Improves friction between drive pulley and belt
R Drains off moisture and dirt R Protection against wear and corrosion
R Prevents material build up R Drains off moisture and dirt
R Easy installation on site R Prevents material build up
R CR bonding layer for superior adhesion R Easy installation on site
R CR bonding layer for superior adhesion
Applications:
R Lagging of driven pulleys and non-driven pulleys Applications:
R For fabric and steelcord belts R Lagging of driven pulleys and non-driven pulleys
R For pulley diameters with more than 500 mm R For fabric and steelcord belts
R Industries: steel, mines, ports, cement, chemical industry R For pulley diameters with more than 500 mm
R Industries: steel factories
Temperature range –40 °C +60 °C Temperature range –20 °C +70 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
12 370 10 14 370 10
20 370 10 Further profiles and dimensions on demand.
Further profiles and dimensions on demand.Force Transmission
5 CORREX® Groß Karo weiß Firschgräte 28
Ø 15 13
20
36
12
5
8
CORREX® MSHA CORREX® Ceramic
5
8
Strip Lagging
Miniraute
20
10
Strip Lagging
Strip lagging
35
40 10
100 19
5
11
5
6
76°
26
61
Großraute
Profile depth Profile depth
14 40 8 mm 5 mm
20 5x
12
17 5
Technical data Technical data
Rubber Type NR/SBR Rubber Type SBR
24
Specific weight Ceramic tiles
70
g/cm³ 1.28 5 mm thick,
90 – 92 % alumina oxide
Shore hardness Shore A 64
12 Specific weight g/cm³ 1.14
Tensile strength Mpa 18
Shore hardness Shore A 60
Elongation at break % 450
Tensile strength Mpa 18
Abrasion mm³ 130
Elongation at break % 560
Properties: Abrasion mm³ 135
R MSHA approval
R Good abrasion resistance
R Improves friction between drive pulley and belt Properties:
R Protection against wear and corrosion R Significantly improves friction between
R Drains off moisture and dirt drive pulley and belt
R Prevents material build up R Protection against wear and corrosion
R Easy installation on site R Drains off moisture and dirt
R CR bonding layer for superior adhesion R Prevents material build up
Applications: Applications:
R Lagging of driven pulleys and non-driven pulleys R Lagging of driven pulleys and non-driven pulleys
R For fabric and steelcord belts R Heavy mining applications
R For pulley diameters with more than 500 mm R For pulley diameters with more than 500 mm
R Industries: underground mining, mining, R Industries: overland conveyors and
powerplants underground mining
Temperature range –30 °C +60 °C Temperature range –50 °C +70 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
12 370 10 12 500 2.5
20 370 10 Further profiles and dimensions on demand.
Further profiles and dimensions on demand.Service Material 29 Belt Cleaning ABS are vulcanized rubber sheets with smooth surface for many applications including scrapers and skirtboard rubber for conveyor belt systems. Various other applications are possible. ABS rubber sheets are available in the same specifications as CORREX® but have no contact layer. ABS rubber sheets Applications: R Scraper rubber R Skirtboard rubber
Belt Cleaning 30
ABS Extra ABS Blue
Technical data Technical data
Rubber Type SBR Rubber Type NR
Specific weight g/cm³ 1.17 Specific weight g/cm³ 1.12
Shore hardness Shore A 63 Shore hardness Shore A 45
Tensile strength Mpa 18 Tensile strength Mpa 20
Elongation at break % 450 Elongation at break % 500
Abrasion mm³ 120 Abrasion mm³ 260
Properties: Properties:
R Good abrasion resistance R Good resistance to wet abrasion (gravel, sand)
R Self-cleaning ability
Applications: R Very elastic material
R Scraper rubber
R Gaskets rubber Applications:
R Lining material R Scraper rubber
R Blankets R Gaskets rubber
R Skirtboard rubber R Lining material
R Blankets
R Skirtboard rubber
Temperature range –35 °C +100 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 4 1200 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 15 2000 10
20 2000 10 20 2000 10Belt Cleaning 31
ABS 50 ABS Red
Technical data Technical data
Rubber Type SBR Rubber Type NR
Specific weight g/cm³ 1.19 Specific weight g/cm³ 1.1
Shore hardness Shore A 50 Shore hardness Shore A 45
Tensile strength Mpa 8 Tensile strength Mpa 28
Elongation at break % 500 Elongation at break % 700
Abrasion mm³ 260 Abrasion mm³ 230
Properties: Properties:
R Good resistance to build up of wet bulk material R Good resistance to wet abrasion (gravel, sand)
R Good resistance to wet abrasion (gravel, sand) R Self-cleaning ability
R Very elastic material R Very elastic material
R Self cleaning ability R Prevents material build up
Applications: Applications:
R Scraper rubber R Scraper rubber
R Gaskets rubber R Gaskets rubber
R Lining material R Lining material
R Blankets R Blankets
R Skirtboard rubber R Skirtboard rubber
Temperature range –50 °C +60 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 4 1200 10
6 2000 10 6 2000 10
8 2000 10 8 2000 10
10 2000 10 10 2000 10
12 2000 10 12 2000 10
15 2000 10 15 2000 10
20 2000 10 20 2000 10Belt Cleaning 32
ABS 65 V4 ABS Combi Scrape
Layout
Technical data Technical data layers: black / red / black
Rubber Type CR Rubber Type SBR / NR / SBR
Specific weight g/cm³ 1.4 Specific weight g/cm³ 1.17 / 1.10 / 1.17
Shore hardness Shore A 67 Shore hardness Shore A 60 / 45 / 60
Tensile strength Mpa 23 Tensile strength Mpa 28 / 28 / 28
Elongation at break % 500 Elongation at break % 550 / 700 / 550
Abrasion mm³ 90 Abrasion mm³ 60 / 230 / 60
Properties: Properties:
R Self extinguishing R Red compound: soft for better
R Flame resistant cleaning ability
R Resistant against light and ozone R Black compond: supports the
R Medium oil resistant stiffness of the scraper rubber
R LOBA approval R Self cleaning ability
R Prevents material build up
Applications:
Applications: R Scraper rubber
R Scraper rubber R Skirtboard rubber
R Gaskets rubber
R Lining material
R Blankets
R Skirtboard rubber
Temperature range –20 °C +80 °C Temperature range –50 °C +60 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
4 1200 10 20 1200 10
6 2000 10
8 2000 10
10 2000 10
12 2000 10
15 2000 10
20 2000 10Service Material 33 Belt Maintenance The service life of a conveyor belt depends on the maintenance of the system and of the conveyor belt itself. CONREMA cold repair material helps to extend the lifetime of the belt and to keep costly downtime to a minimum. CONREMA® repair material Applications: R Cold repair of fabric and steelcord belts
Belt Maintenance 34
CONREMA® Repair Strips CONREMA® Repair Strips
N Quality V Quality
Technical data Technical data
Rubber Type SBR Rubber Type CR
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.42
Shore hardness Shore A 60 Shore hardness Shore A 64
Tensile strength Mpa 15 Tensile strength Mpa 19
Elongation at break % 450 Elongation at break % 450
Abrasion mm³ 130 Abrasion mm³ 160
Applications: Applications:
R Belt cover repairs R Belt cover repairs
R Belt edge repairs R Belt edge repairs
Comment: Comment:
R Feathered edges R Feathered edges
R CR bonding layer for superior adhesion R CR bonding layer for superior adhesion
Temperature range –40 °C +60 °C Temperature range –15 °C +80 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Fabric Bonding
thickness width length reinforcement layer
mm mm m
2 50 10 no One side
2 70 10 no One side
2 100 10 no One side
2 150 10 no One side
2 220 10 no One side
2 300 10 no One side
2 350 10 no One side
4 100 10 yes One side
4 150 10 yes One side
4 220 10 yes One side
4 300 10 yes One sideBelt Maintenance 35
CONREMA® Repair Sheets CONREMA® Repair Sheets
N Quality V Quality
Technical data Technical data
Rubber Type SBR Rubber Type CR
Specific weight g/cm³ 1.13 Specific weight g/cm³ 1.42
Shore hardness Shore A 60 Shore hardness Shore A 64
Tensile strength Mpa 15 Tensile strength Mpa 19
Elongation at break % 450 Elongation at break % 450
Abrasion mm³ 110 Abrasion mm³ 160
Applications: Applications:
R Belt cover repairs R Belt cover repairs
R Belt edge repairs R Belt edge repairs
Comment: Comment:
R Cut edges R Cut edges
Temperature range –40 °C +60 °C Temperature range –15 °C +80 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Standard Standard Standard Bonding
thickness width length layer
mm mm m
1.5 500 5 One side
2 500 5 One side
3 500 5 One side
5 500 5 One side
1.5 500 5 Both sides
3 500 5 Both sidesBelt Maintenance 36
CONREMA® Filler Rubber CONREMA® Repair
Fabric EP 160
Technical data Technical data
Rubber Type CR Rubber Type CR
Specific weight g/cm³ 1.46 Specific weight g/cm³ 1.46
Shore hardness Shore A 45 Shore hardness Shore A 45
Tensile strength Mpa 12 Tensile strength Mpa 12
Elongation at break % 700 Elongation at break % 700
Abrasion mm³ 300 Abrasion mm³ 300
Properties: Properties:
R Sheet of unvulcanized CR bonding layer R Rubber coated belt fabric
Applications: Applications:
R Filler rubber for belt cover and edge repair R Repair of textile belt carcasses
Temperature range –15 °C +80 °C Temperature range –15 °C +80 °C
Oil resistance Very low Very high Oil resistance Very low Very high
Light/Ozone resistance Very low Very high Light/Ozone resistance Very low Very high
Flame resistance Very low Very high Flame resistance Very low Very high
Applications:
R Filler rubber for belt cover and edge repair
Standard Standard Standard Standard Standard Standard
thickness width length thickness width length
mm mm m mm mm m
0.8 1200 10 1.8 1200 10Belt Maintenance Adhesives, Solvents & Solutions 37 Adhesives, Solvents & Solutions Continental offers a comprehensive range of various Adhesives, Solvents & Solutions for cold and hot bonding, cleaning and repair of conveyor belts.
Adhesives, Solvents & Solutions 38
Adhesives, Solvents & Solutions
For belt splices and certain repairs
Adhesives, Solvents & Solutions
Conti Secur® BFA
0.5 l 0.44 kg RT
wo component cold bonding adhesive
0.8 l 0.7 kg RF
or rubber-rubber, rubber-metal and
rubber-fabric bonding
4.8 l 4.2 kg rum lagging, chute lining, cold splicing
RD
22.2 l 19.5 kg RB
onding of cleats and sidewalls
200.0 l 165.0 kg RR
EACH compliant
Activator RE
24 x 0.025 kg R Activator for Conti Secur BFA
12 x 0.04 kg
30 x 0.04 kg
0.75 kg
Conti Secur® BFA White
0.8 l 0.7 kg RW
hite two component cold bonding adhesive for
the cold bonding of white and colored rubber material
22.2 l 19.5 kg
or rubber-rubber, rubber-metal and
RF
rubber-fabric bonding
RD
rum lagging, chute lining, cold splicing
RB
onding of cleats and sidewalls
Activator RFE
12 x 0.04 kg R Activator for Conti Secur BFA white
Conti Secur® PREMIUM
0.8 l 0.7 kg RO
ne component cold bonding adhesive
4.8 l 4.2 kg RH
ighly economical and user-friendly
RF
or rubber-rubber, rubber-metal and rubber-fabric bonding
RO
nly for static and low tension applicationsAdhesives, Solvents & Solutions 39
Adhesives, Solvents & Solutions
ContiPlus® Primer
0.75 l 0.7 kg R Primer for rubber-metal bonding
R Increases adhesion between metal and rubber
Conti TLLE
0.64 l 0.5 kg ot splicing solution
RH
RH
ot splicing of VULKAN EPDM heat resistant belts
RB Solution
0.73 l 0.6 kg RH
ot splicing cement
4.9 l 4.0 kg RG
eneral hot splicing and splicing
of SBR heat resistant belts
24.3 l 20.0 kg
Conti Cleaning Solution CCS
1.0 l 0.8 kg RS
olvent for cleaning of rubber and steel surfaces
5.0 l 4.0 kg RR
efreshing of aged bonding layers
CONREPU
70 / 50 ml olyurethane paste for belt repair
RP
70 / 400 ml RT
o fill holes and tears of up to 5 cm
Note: For accessories refer
to the tools and equipment
section at the end of the
catalogueConveyor Belt Group 40
Tools and Equipment 41
Tools and Equipment
As a systems supplier, we provide everything required for every conveyor system.
From a perfectly adapted range of maintenance and repair materials to belt system
accessories, we offer high-quality tools for conveyor belt repairs.
Thanks to our extensive industry expertise, we know exactly which requirements the
tools must meet, and provide everything you need to work successfully and efficiently.
Our cooperation with selected manufacturers also guarantees a high standard of
quality and impressive products offering the best possible value.
You’ ll find everything you
need for belt repairs and belt
splicing, from barrier tape
through offset screwdrivers.Tools and Equipment 42
General tools
For belt splicing and conveyor belt repairs
Art.-No. General tools
4110054402 Locksmith’s hammer with RH
ammer head according to DIN 1041, from
Ultratec handle quality steel, handle inseparably connected
– Weight without handle: to hammer head, Ultratec handle from
500 g / 1.1 lbs. 3 components with fiberglas score, unbreakable
– H andle length =
330 mm / 13 in.
4110054403 Hammer RW
ith duroplastic filler
– H ammerhead: RT
ool for scratch-sensitive objects
70 x 140 mm / RH
andle 90° adjustable
2.8 x 5.5 in.
4110054470 Hammer
– H ammerhead:
70 x 70 mm /
2.8 x 2.8 in.
4110054404 Water pump pliers RD
IN ISO 5231 D, with handy profiled grips,
– Total length: box slip joint, 7 settings, from chrome
250 mm / 9.84 in. vanadium steel
– G rip width: RV
ersion: red painted, jaws and frame polished
40 mm / 1.57 in.
4110054405 Special pincers RF
or the heaviest loads, precise machining, high
ength:
–L wear resistance and balanced weight distribution
300 mm / 11.8 in. R Material: Special tool steel,
R Grip: black atramentized
4110054406 Workshop screwdrivers RF
or slotted screws
lade:
–B RG
rip: With 3-component grip, ergonomic
5.5 x 1.0 mm / triangular form corresponds to the ideal turning
0.22 x 0.04 in. angle of the hand (120°), with quick-turn zone and
– B lade length: slip guard in soft plastic, highly impact resistant
125 mm / 4.92 in. core, rollaway guard through triangular collar
– Total length: RB
lade: Highly tempered special steel,
232 mm / 9.13 in. matt chrome plated, permanently identified,
with black blade tip
4110054408 Allen wrench sets RE
xtra long version
– S et arrangement: RW
ith ball head
1.5, 2, 2.5, 3, 4, 5, 6, RE
ach 9-piece in fold out holder
8 and 10 mm
RN
ickel platedYou can also read
