Ethanol as motor fuel in Brazil

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Ethanol as motor fuel in Brazil
Public Policies for the Sustainable Use of Natural Resources:
                                          the case of biofuels
           Economic Commission of Latin America and Caribbean
                                            Port of Spain, 2007

             Ethanol as motor fuel
                   in Brazil

                                             Luiz A. Horta Nogueira
                                        Universidade Federal de Itajubá
                                                                  Brasil
Ethanol as motor fuel in Brazil
L.A. Horta Nogueira (UNIFEI)
                                               Ethanol Production and Use in Latin America:
                                                                        Facts and Potential

1. Introduction
Ethanol use as motor fuel is old
as the automotive industry is.

                Henry Ford, pure ethanol car (1896)

                                            % ethanol
Since 1931 Brazil cars use            25%    % etanol

                                      20%
regularly gasohol blends and          15%

several tests were carried out        10%
                                      5%

with pure ethanol                     0%
                                        1925            1945     1965        1985        2005

                                   Ethanol content in Brazilian gasoline
                                                                       2
Ethanol as motor fuel in Brazil
L.A. Horta Nogueira (UNIFEI)
                                       Ethanol Production and Use in Latin America:
                                                                Facts and Potential

1. Introduction
  Drivers for growing interest in ethanol as fuel
      - national energy reliance
      - environmental sustainability
      - agriculture activation
      - economic feasibility

                                                                (FO Licht, 2006)      3
Ethanol as motor fuel in Brazil
L.A. Horta Nogueira (UNIFEI)
                                           Ethanol Production and Use in Latin America:
                                                                    Facts and Potential

1. Introduction
 Currently biofuels represent about 2% of global transport fuel
 consumption.

 USA and Europe are aiming to displace 20% of conventional
 fossil fuels by biofuels by the middle of next decade.

                                                                        (Walter, 2007)    4
Ethanol as motor fuel in Brazil
L.A. Horta Nogueira (UNIFEI)
                                                                     Ethanol Production and Use in Latin America:
                                                                                              Facts and Potential

 2. The Brazilian alcohol fuel program

 The fuel ethanol industry in Brazil is a consolidated renewable
 energy program, representing US$ 8.3 billion per year (1.6% of
 GDP) and 3.6 million of direct jobs.

 The current production is equivalent to 200,000 oil barrels per day,
 mainly consumed in Brazil, where represents 40% of gasoline
 market.

                                20      Millions of m 3                                            US$ cents/liter

                                                                                                                       80

                                15
                                                                                                                       60

                                10
                                                                                                                       40

                                5                                                                                      20
Ethanol production and prices                             production of ethanol
                                                          prices for producer ex-taxes
      for producers, ex-taxes   0                                                                                      0
                                     1980         1985              1990           1995          2000           2005 5
Ethanol as motor fuel in Brazil
L.A. Horta Nogueira (UNIFEI)
                                                                Ethanol Production and Use in Latin America:
                                                                                         Facts and Potential

2. The Brazilian alcohol fuel program

         Energy for transport in Brazil, 2005
                                                                                           Diesel
                                                                                           53.9%

                                                                                             VNG           (*)
            Gasoline A                                                                       2.9%
              26.2%
                                      Anhydrous Ethanol           Hydrated Ethanol
                                             8.7%                        8.3%

    Share of ethanol in fuel                                  Share of ethanol in
    demand in light vehicles (1)                              transportation demand
    26.2% + 8.7% = 34,9%                                      8.7 + 8.3 ⇒ 17%
(1) In Brazilian gas stations are sold three fuels for spark ignition motors:
  gasoline with 25% of ethanol (E25), hydrous ethanol and vehicular natural gas.
                                                                                    Source: ANP; ABEGAS – 2006
Ethanol as motor fuel in Brazil
L.A. Horta Nogueira (UNIFEI)
                                    Ethanol as Motor Fuel Iin Brazil
                                                  Por t of Spain, 2007

2. The Brazilian alcohol fuel program

                                                                         7
Ethanol as motor fuel in Brazil
Energy value of sugarcane

                    1 ton
                       1 T sugarcane
                           CANA                 ~
                                                =           1,2 BARRIS
                                                                1,2 barrels
                                                                         PETRÓLEO
                                                                            of oil

                                  AÇÚCARES
                                   SUGAR
                                   153 KG            608 x 10 3 KCAL

                                   BAGAÇO
                                   BAGASS
                                (50% UMIDADE)
                                     MOISTURE)       598 x 10 3 KCAL
                                    276 KG
                                    STRAW
                                    PALHA
                                (15% UMIDADE)        512 x 10 3 KCAL
                                    165 KG

    1 T-sugarcane
      T-                                            1718 x 10 3 KCAL        1 Barrel of oil
                                                                           1386 x 10 3 KCAL

 Only sugarcane is used as feedstock for ethanol
 production in Brazil, mostly processed in sugar
 mills, sharing equipments and utilities for raw sugar
 production, allowing to reduce costs and impacts.

                                                                            (Dedini, 2004)    8
L.A. Horta Nogueira (UNIFEI)
                                                              Ethanol as Motor Fuel Iin Brazil
                                                                            Por t of Spain, 2007

2. The Brazilian alcohol fuel program
Only sugarcane is used as feedstock for ethanol
production in Brazil, mostly processed in sugar
mills, sharing equipments and utilities for raw sugar
production, allowing to reduce costs and impacts.
                                     Sugar plant         Sugar

                                     molasses
cane    Juice extraction     juice

         bagass
                               Fermentation

                               Distillation        Anhydrous ethanol (for blending)
                  stillage        and
                              Dehydratation        Hydrated ethanol (for straight use)
                                                                                                   9
L.A. Horta Nogueira (UNIFEI)
                                                                            Ethanol as Motor Fuel Iin Brazil
                                                                                          Por t of Spain, 2007

2. The Brazilian alcohol fuel program
        Economic agents of ethanol agro-industry Brazil, 2005
                       Sugar Cane Agriculture Phase
                                                               Sugar and Alcohol Industrial Phase
  • 50.000 sugar cane growers
                                                                     • 346 Industrial Plants

    Regulatory Domain: Ministry of Agriculture

    Regulatory Domain: Ministry of Mines and Energy / ANP (National Petroleum Agency)

           Gas Stations

     • 32,030 Gas Stations
     • Free Market precification

            Exporters                                                       Fuel Distributors

      • approx. 2 billion litters                                         • 160 Operating Distributors
      exported in 2006                                                    • Only distributors may blend
                                                                          ethanol with motor gasoline
                                                                                           MAPA – MME – MDIC - 2005
L.A. Horta Nogueira (UNIFEI)
                                                      Ethanol Production and Use in Latin America:
                                                                               Facts and Potential

 2. The Brazilian alcohol fuel program
 In order to supply a growing domestic ethanol demand associated to
 the flex-fuel cars success and possibly trading opportunities, in the
 forthcoming years the ethanol production capacity in Brazil should
 increase up to 30 million m3.

Ethanol mills: existent and
                              Usinas existentes
       under construction     Usinas em implantação
                                                                                                     11
2. The Brazilian alcohol fuel program

                                       Ethanol cost learning curve
                          100
 (2 0 0 4 ) U S $ / G J

                                1980                                                                                                       2004
                                          1986
                          10

                                                      1990

                                                                                                                              2002
                                                                                 1995                 1999

                           1

                                0           50000        100000                 150000                 200000                     250000          300000
                                                                                                      3
                                                             Ethanol Cumulative Production (thousand m )
                                                    Ethanol prices in Brazil                   Rotterdam regular gasoline price
                                                    trend (Rotterdam gasoline prices)          trend (Ethanol prices)

                                                                                                                                       (Goldemberg, 2003)
Cogeneration technologies in sugarcane agroindustry

                                                    Condición del
     Caso     Tecnología                                                       Combustible           Operación
                                                     vapor vivo

          1   Turbinas de contra-presión            22 bar/ 300 ºC    todo bagazo                    zafra

          2   Turbinas de contra-presión            65 bar/ 480 ºC    todo bagazo                    zafra

          3   Turbinas de contra-presión            90 bar/ 520 ºC    todo bagazo                    zafra

          4   Turbinas de extracción/condensación   90 bar/ 520 ºC    todo bagazo+40% da paja        zafra

          5   Turbinas de extracción/condensación   90 bar/ 520 ºC    todo bagazo+40% da paja        año todo

              Para un ingenio procesando 2 millones de t, 200 días de
                   Capacidade instalada zafra          Energia exportada

80   MW                                                       300    MWh
70
                                                              250
60
                                                              200
50
40                                                            150
30                                                            100
20
                                                               50
10
0                                                               0
          1         2           3           4         5                    1        2         3         4        5
                              Casos                                                          Casos

(Macedo, 2007)
Producción y uso de etanol en Brasil

                    Foresta
                    Amazónica

                  Pantanal
 2004                   Area
                      (106 ha)
 Soya                        22       Regiones cañeras
 Maíz                        12
 Caña de azúcar               6   Foresta Húmeda Atlántica
 Agricultura                 60
 Pastaje                   200
 Agricultura (potencial)    320
                                            (CGEE, 2006)   14
Ethanol feasibility depends heavly on feedstock and production technology…

15                                                                 AIE, 2006
16

Matérias Primas para Biodiesel
                                          Conteúdo    Meses Rendimento
                                Origem
            Espécie                        de Óleo     de     em Óleo
                                do Óleo
                                             (%)     Colheita  (t/ha)
 Dendê (Elaeis guineensis N.)   Amêndoa     26         12     3,0-6,0
 Babaçu (Attalea speciosa M.)   Amêndoa     66         12     0,4-0,8
 Girassol (Helianthus annus)     Grão      38-48       3      0,5-1,5
 Colza (Brassica campestris)     Grão      40-48       3      0,5-0,9
 Mamona (Ricinus communis )      Grão      43-45       3      0,5-1,0
 Amendoim (Arachis hipogaea)     Grão      40-50       3      0,6-0,8
 Soja (Glycine max)              Grão       17         3      0,2-0,6

 O interesse das palmáceas tropicais: dendê, babaçu,
 licuri...

 A importância da adequação regional e os subprodutos
17

Produção de Biodiesel no Brasil
            soja e
            outras
             30%

                     v                                            palma
                                                 soja e           9%
                                                 outras
                               palma              73%
                                37%
                                                                  mamona
   mamona                                                          18%
    33%
                                     3                             260 mil m3
                           840 mil m

Oferta de Biodiesel nos leilões da         Capacidade de produção de Biodiesel
    (ANP, novembro de 2006)              (autorizada pela ANP, novembro de 2006)

  A distância entre a intenção e o gesto, entre o discurso
  e o concreto, entre o possível e o viável.
18

Produção de Biodiesel no Brasil
    Matéria    Produtividade de   Área requerida        Área for B5 /
    prima         biodiesel          para B5       Área para etanol (2005)
                   litro/ha       milhões de ha
  Soja               600               3,33                 67 %

  Mamona            1.000              2,00                 40 %

  Palma             5.000              0,40                 8%

           Demanda absoluta e relativa de área cultivada
              para produção de biodiesel no Brasil
19

Matérias Primas para Biodiesel
Qual o modelo de produção para o biodiesel no
Brasil?

Colheita de soja no Mato Grosso,             Colheita de mamona no
2004                                             semi-árido do Piauí,
                                                               2005

                                   Biodiesel in Brazil, Horta Nogueira, 2005
20

Matérias Primas para Biodiesel
Exemplos de palmeiras de interesse

 Dendê (Elaeis guineensis)   Licuri (Syagrus coronata)
L.A. Horta Nogueira (UNIFEI)
                                     Ethanol Production and Use in Latin America:
                                                              Facts and Potential

3. Some points to comment
9 Ethanol and biodiesel are very different animals…

9 Feedstock selection is crucial on final results

9 Production model: labor or capital intensive

9 Why biofuels in Caribbean countries?

   ¾ national market or trading abroad?

9 Governmental role is decisive to promote sustainable
 ethanol programs.

9 Yield and energy balance are decisive on sustainability
                                                                                    21
L.A. Horta Nogueira (UNIFEI)
               Ethanol Production and Use in Latin America:
                                        Facts and Potential

Luiz A. Horta Nogueira
 horta@unifei.edu.br

                                                              22
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