Seidenader Inspection and Sorting Machines for Tablets and Capsules
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Seidenader Inspection and Sorting Machines Inspection & Sorting
for Tablets and Capsules
INSPECTION AND SORTING MACHINES FOR TABLETS
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Seidenader
Inspection and Sorting Machines
for Tablets and Capsules
Sorting machines The family of Seidenader inspection and sorting machines is a system designed to
Seidenader DS increase packing line efficiency and to ensure consistent product quality.
Plain and coated tablets, soft gelatine capsules
The main advantages are: zz FDA acceptable materials.
and hard candy are sorted automatically for thickness.
zz Accessability for service and cleaning. zz Documentation and test protocols ac-
Product fragments can optionally be separated.
zz "Plug in" guide parts and change parts cording to FDA recommendations.
wherever possible. zz Ergonomic seating position and
zz Toothed belt drives are used which do operating panels.
not transfer grease or oil particles. zz Numerous possibilities for line integration.
Precise guidings and adjustable flap rows Removable discharge channels for (1) too thin,
Seidenader DS-12 feed the tablets fast and troublefree through (2) good and (3) too thick tablets on Seidenader
for thickness sorting the sorting channels in single file. sorting machine. Open design, easy to clean.
Inspection & Sorting
Mode of operation
For thickness sorting the tablets are fed narrow in the upstream section and wider in
into the sorting channels by a stepless ad- the downstream section. Depending on thick-
justable vibratory feeder. Upward rotation of ness the tablets are automatically separated
the rollers keeps the tablets moving in single into 3 discharge channels: "too thin", "good",
file in an upright position through the sorting "too thick, twins etc." by falling through the
channels. distance between the sorting rollers.
Movable and adjustable flap rows avoid over- Product fragments can optionally be separat-
flow and keep the tablets oriented in the ed by integrating a perforated plate in front of
channels. The distance between the rollers is the sorting channels.
Technical data Seidenader DS Sorting criteria for tablets Advantages Seidenader DS
Machine type: DS-5 DS-12 Thickness sorting: zz High throughput, depending on product zz Prior to coating, to eliminate undersized
Capacity - depending on product and machine design (DS-5 or DS-12). or oversized product and broken tablets.
- tablets: 120 kg/h 290 kg/h good "a" too thick too thin
zz Thickness sorting accuracy steplessly zz After coating, to eliminate products with
- hard candy and chiclets: 450 kg/h 1,080 kg/h a+x a-x adjustable up to ± 1/20 mm. excessive coating or coating defects like
x > 0,05 mm x > 0,05 mm
Dimensions (L x W x H mm): 1,900 x 900 x 1,900 1,900 x 1,500 x 1,900 zz In conjunction with blister machines or noses or twins.
Weight of machine: 250 kg 400 kg strip packers, to prevent jamming through zz To remove strangers which can be
Voltage/frequency: 230 V, Ph+N+PE, 50 Hz standard (others undersized or oversized products. separated by size.
twins odd-shaped chips,
through transformer), ca. 1.5 kW small pieces
Product fragments:
max. fragment size
depends on the product
www.seidenader.de
INSPECTION AND SORTING MACHINES FOR TABLETS
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Seidenader
Inspection and Sorting Machines
for Tablets and Capsules
Sorting machine Inspection belt
Seidenader L 650 Seidenader V50-2
specifically designed to sort oblong tablets and candies for consistent inspection of capsules and plain or coated tablets
by length. Oversized tablets, "twins" and broken or "halved" The inspection belt Seidenader V50-2 with rotating rollers enables the
tablets are eliminated automatically. operator to inspect up to 100,000 capsules or 50 kg tablets per hour
from all sides.
Advantages Advantages
zz Sorting is more exact than with vibration systems. zz Smooth transfer of the product onto the zz No friction through moving parts or
zz Quick change-over - only a sorting plate inspection rollers. belts in the product contact zones.
and a rotating disk required. zz No greasing points or oiled chains as zz No hidden corners, the risk of cross
zz Easy disassembling of machine for cleaning. toothed belts are used for transport. contamination is minimized.
zz Made of stainless steel and corrosion-resistant zz Machines can be easily dismantled within zz Integrated collecting box for rejects
material. a few minutes for cleaning purposes. within reach of the operator.
Inspection & Sorting
Mode of operation Mode of operation
The tablets are loaded into the feed hopper Oversized tablets in width and "twins" pass on The product flows from the feed hopper into enables the operator to examine the far side The base machine V50-2 can be provided
which has an adjustable feed gate, and fed to section 3, where they are collected in a spe- a vibratory chute where a perforated screen of the product. with a range of standard accessories in order
over a perforated plate by a vibratory feeder. cial container. In the sorting mechanism, the eliminates coarse dust and chips which are Optionally the rotation speed of the inspec- to meet your individual requirements. Empty
The perforated plate has three sections. tablets slide into the holes of the rotating disk then collected in a container. The product tion rollers is adjustable. capsules, halves and chips will be separated
In section 1, the holes of the plate are small and are transported over sorting slots. Tablets enters the inspection stage in a single layer. automatically with a vacuum unit installed
enough to separate only dust and small frag- which are too short will drop through the reject
The capsules and tablets are placed on on the inspection belt. In addition, defective
ments. In section 2, tablets of correct width sorting slots into a container for rejects. rotating rollers and are continuously turned tablets and capsules can be eliminated
drop through the holes onto the sorting Tablets of the exact length are sent through a in front of the operator. This allows a reliable by the operator with a flexible hand-held
mechanism for sorting the tablets by length. chute for good product. all-sided inspection. An adjustable mirror vacuum nozzle.
Technical data Seidenader L 650 Technical data Seidenader V50-2
Application: Sorting of oblong tablets and candies Application: Inspection of capsules, plain or coated tablets and other round
by length, elimination of oversized, under- or cylindrical objects by one operator
sized, dust, broken tablets and twins Design: Rigid frame structure of rectangular aluminium profiles. All machine parts contacting the
Output: up to 150,000 pcs/hour product are of stainless steel W 1.4435 (SS 316, special low carbon type) electropolished
depending on product Inspection rollers: Makrolon, qualified for pharmaceutical applications, sand blasted
Mode of operation: fully automatic Inspection capacity: up to 100,000 capsules/hour or up to 50 kg tablets/hour depending on product
Voltage/frequency: 230 V, Ph+N+PE, 50 Hz standard (others Voltage/frequency: 230 V, Ph+N+PE, 50 Hz standard (others through transformer), ca. 0.6 kW
through transformer), ca. 0.4 kW Compressed air: Pressure 6 bar, consumption ca. 10 Nm³/h, connection 1/8" required for optional
Dimension: ca. 1260 x 655 x 990 mm (LxWxH) hand-held vacuum nozzle or automatic empty capsule separation unit only
Weight: 150 kg net Dimensions: ca. 1,400 x 625 x 1,290 mm (LxWxH)
Weight: ca. 150 kg net
www.seidenader.de
INSPECTION AND SORTING MACHINES FOR TABLETS
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Seidenader
Inspection and Sorting Machines
for Tablets and Capsules
Inspection belt Capsule cleaning and polishing machine
Seidenader WB 20 Seidenader PM 60
for consistent inspection of plain or coated tabletsThe inspection belt for dedusting, cleaning and high gloss polishing of hard gelatin capsules
The Seidenader WB 20 with tablet turn-over system enables your operators to The Seidenader PM 60 continuously cleans the capsules while gently transporting
inspect reliably up to 50 kg of tablets per hour from all sides. Defective tablets them to the next process. Coarse dust is already removed on the vibratory convey-
can be eliminated by the operators with a flexible hand-held vacuum nozzle. or chute at the infeed, before the capsules get between the polishing belts.
Advantages Advantages
zz Reliable and smooth turn-over of the tablets. zz Machine can be easily dismantled within zz Adjustable to all capsule sizes, without zz No hidden corners, the risk of cross
zz Any contamination of the product with a few minutes for cleaning purposes. any additional change parts. contamination is minimized.
abrasion of belts or chains is eliminated. zz No hidden corners, easy access, the risk zz The polishing belts are continuously zz In-line integration possible, due to
zz No greasing points or oiled chains. of cross contamination is minimized. cleaned by a permanent vacuum system. adjustable drive and optional fill level
zz Ergonomic design minimizes fatigue of zz Disassembly of machine without tools inspection at the opening of the feed
operators. within a few minutes. hopper.
Inspection & Sorting
Mode of operation Mode of operation
The product flows from the feed hopper into turn-over system transports the products to The capsules are loaded into the feed hopper vacuum units. The Seidenader PM60 can be
a vibratory chute where a perforated screen the second operator to inspect the bottom side which is regulated with a slide gate at the integrated between two production steps,
eliminates coarse, dust and chips which are of the product. During both inspection stages
t opening and an adjustable vibratory conveyor. and in combination with the inspection belt
then collected in a container. The product the products lie flat on the belt and are in con- t The capsules pass from the conveyor between Seidenader V50-2. The capsules are cleaned,
enters the inspection stage in a single layer. stant motion - no vibration! t two counter-rotating polishing belts that clean polished and inspected in one process.
The tablets are placed on a transport belt Adjustable mirrors enable the operators to and polish the capsules. The lower belt is
made from a FDA approved material and are examine the far side of the product. This running faster than the upper belt in order to
presented to a first operator for the inspection process allows a reliable inspection of the full transport the products. Dust is continuously Seidenader PM 60
in combination with inspection belt
of the upper side of the products. A special circumference of all products. removed from the polishing fleece by two Seidenader V50-2
Technical data Seidenader WB 20 Technical data Seidenader PM 60
Application: Inspection of plain or coated tablets by two or four operators Application: Hard gelatin capsules
Design: All machine parts contacting the product are of stainless steel Construction: Rigid frame structure of rectangular anodized aluminium profiles.
W 1.4435 (SS 316, special low carbon type) electropolished All machine parts contacting the products are made of stainless
Feed hopper: content 30 l, with slide plate steel W 1.4435 or natural fleece.
Transport belts: FDA acceptable polyurethane material Lower belt: center to center distance approx. 1,300 mm, stepless adjustable drive
Inspection stages: 2 x 325 x 200 mm (length x width) Upper belt: center to center distance approx. 1,200 mm, constant speed
Inspection capacity: up to 50 kg/hour, depending on product and product size Throughput: up to 300,000 capsules/hour, depending on capsule size
Voltage/frequency: 230 V, Ph+N+PE, 50 Hz standard (others through transformer), ca. 0.4 kW Voltage/frequency: 230 V, Ph+N+PE, 50 Hz standard (others through transformer), ca. 0.4 kW
Compressed air: Pressure 6 bar, consumption ca. 10 Nm³/h, connection 1/8 ", Compressend air: Pressure 6 bar, consumption ca. 10 Nm³/h, connection 1/8 "
required for optional hand-held vacuum nozzle only Dimensions: 1,950 x 510 x 1,400 mm (LxWxH)
Dimensions: ca. 1,850 x 850 x 1,315 mm (LxWxH) Weight: ca. 180 kg net
Weight: ca. 150 kg net
www.seidenader.de
Seidenader Maschinenbau GmbH Körber Medipak GmbH
Lilienthalstr. 8 Nagelsweg 33-35
Seidenader
85570 Markt Schwaben 20097 Hamburg
Germany Germany
Phone +49 8121 802-0 Phone +49 40 21107-480
Fax +49 8121 802-100 Fax +49 40 21107-481
info@seidenader.de info@koerber-medipak.com
www.seidenader.de www.koerber-medipak.com
The product range of Seidenader Maschinenbau GmbH includes:
zz automatic inspection machines
zz semi-automatic inspection equipment
zz complementary inspection technologies
zz track and trace solutions / serialization, e-pedigree
zz equipment for inspecting and sorting of tablets
zz exterior washing machines
zz industrial vision systems
042012
zz automation & IT solutions for pharmaceutical packaging lines
Since we are constantly working on the improvement of our high-quality machines, the texts,
illustrations and figures on these pages are illustrative only and not binding.
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