GREAT IDEAS NEED GREAT SOLUTIONS - We are specialists for innovative automation solutions - MAi ...
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G R E AT I D E A S N E E D G R E AT S O L U T I O N S
We are specialists for
innovative automation solutions
w w w. m - a - i . d e
automation for
injection moulding
assembly and test lines
semi-automated
workstations
robot handling
systems for
loading and
unloading of your
machining lines
camera based,
electrical and electronic
testing technologies
systems for
process data recording
and traceability
Industry 4.0 Traceability
Automation Injection Moulding
Multi-level combi gripper Organo Sheet / lightweight design
Process data recording
Automation Thermoplastic Assembly and testing lines
Surface activation
and thermoset production
Camera inspection stations
G R E AT I D E A S N E E D Gripper station
Automation for clean room production
G R E AT S O L U T I O N S Hot Handling
Trayhandling
Laser marking
Special applications
Laser technologies
Product carrier circulation systems Solutions for E-Mobility
Medical technology
Servo linear handling systems
Longitudinal transfer systems
3D Scan
Packaging technology
Solutions for Automotive UV technology
Automated Systems for screwing
Indexing rotary tables
EOL-Test Electrical tests
Plasmatizing
Force controlled movements
and assemblies Magnetise Static / Dynamic test technologies
LOCATIONS
Headquarter
M.A.i Partnership Kronach / Germany
Schaumburg, Illinois / USA
(together with partner Cloos)
Start 2021
M.A.i Automation
M.A.i USA Inc. Technology Co. Ltd.
Service & Sales Service & Sales
Atlanta / USA Suzhou / P.R. China
M.A.i Automation
Technology Co. Ltd.
Nanjing / P.R. China
M.A.i Partnership
Apodaca / Mexico
(together with partner Cloos) M.A.i Automation
Start 2021 Technology Co. Ltd.
Ningbo / P.R. China
G R E AT I D E A S N E E D G R E AT S O L U T I O N S
NEW COMPANY
BUILDING OF M.A.i
FOUNDATION 120 Employees
STRONG GROWTH IN START-UP OF NEW
FOUNDATION OF E-MOBILITY SERVICE-LOCATIONS
Autumn 1991 foundation of FOUNDATION OF New company building of M.A.i EXPANSION OF
since September 2011 M.A.i USA Inc.
Jürgen Hoffmann
M.A.i GmbH & Co. KG GLOBAL SERVICE
Automation Technology by • 30 000 m2 estates 270 Employees +
Jürgen Hoffmann. • 18 000 m2 hall area 380 Employees worldwide
50 Employees M.A.i China
• Current production area 210 Employees 240 Employees +
6500 m2 30 Employees M.A.i China
On 04 Oct. 1999 CEOs: • strong growth in the area of • New Service Locations:
• Expansion of service depart-
Foundation of Hoffmann e-mobility • Northern Germany, USA, Mexico
• Set-up of very big, complex ment for 10 employees and • Foundation M.A.i USA Inc.
Automation GmbH in • Jürgen Hoffmann und China - Suzhou
automations possible expansion of programming • New administration building
Kronach / Neuses October • Rainer Knaak • Completion of the technical
• Tripling of production area department for 30 employees • Stäubli Strategic Award 2019
1994, with it´s production • Arthur Schwab laboratory for image proces-
• Current production area
area of approximately 300 m2. • New Corporate Identity sing and control engineering • Best trainee in Bavaria
8000 m²
1991 1998 1999 2005 2011 2014 2015 2016 2017 2018 2019 2020 2021
HISTORY 230 Employees +
80 Employees 170 Employees 260 Employees + 280 Employees +
Movement of the Engineering 20 Employees M.A.i China
40 Employees M.A.i China 70 Employees M.A.i China
Office Schwab (5 employees)
into the building of Hoffmann Foundation of our daughter company in
• Extension of the production • Building and movement of our new M.A.i
Automation GmbH & Co. KG. Ningbo – nearby Shanghai (Production of • Foundation M.A.i Automation • Worldwide expansion
area up to 2000 m2 training center
automations for the local market in china) Technology Nanjing
• New assembly area with an • Expansion of the company
• Expansion of China at 2
in-door crane. group
FOUNDATION OF Extension of our general management
• Building and movement of the software
locations
and ownerstructure by: • Warehouse for spare parts in • Certification according to
ENGINEERING • Hermann Fischer development department
China / Nanjing DIN EN ISO 9001:2015
OFFICE SCHWAB Start-up and acceptance of 5
(managing director sales and marketing) • Brose Supplier Award 2016
injection moulding • M.A.i under „Germany‘s best
machines at the same time due • Markus Orlowski • Lucas Cranach Unternehmerpreis 2016 - FOUNDATION OF Employers“.
to investment in new (managing director produktion) Categorie „Innovation“
During the last two decades central cooling plant. M.A.i AUTOMATION • Development of new control concept
• Resigned is Jürgen Hoffmann
M.A.i has been grown to a TECHNOLOGY • New exhibition stand AUTOMATICA 2020
well-known company in the EXTENSION OF THE FOUNDATION OF FURTHER COMPANY NANJING / CHINA
automation division.
ASSEMBLY HALL IN M.A.i AUTOMATION EXPANSION EXTENSION OF THE
The new M.A.i plant offers KÜPS TECHNOLOGY GROUP OF COMPANIES
the best preconditions due to NINGBO / CHINA
18000 m2 totally.
COMPANY DATA
growth rate of
employees
worldwide
increase of
sales
*
growth rate of * expected sales
production area
TRAINING CENTER Our new training center offers the best conditions for our young employees for further development and knowledge transfer
ASSEMBLY PROCESSES From consulting and conception to construction and assembly commissioning of your individual assembly line, we offer everything from one source.
Modern production lines make
comprehensive demands on the
individual assembly processes.
Often a large number of different
processing steps have to be
integrated and automated in a
perfectly coordinated manner.
Innovation is our motivation
Our customer-specific automation solutions include
all common processes of assembly technology.
We integrate the most optimal processes and
technologies for your product into your automation
system. Our assembly systems guarantee precise
work and short throughput times, with a flexible
degree of automation.
Great ideas
need
great Solutions
Design and manufacture of highly complex assembly linesPLASTIC PROCESSES From high-speed removal handling with upstream or downstream processes and integrated end-of-line inspection stations to parts packaging and full automation of the entire process chain, we offer the complete turnkey solution
„producing quality economically is our philosophy“
v i n g Ideas
Mo for ro c e sses
ced P
advan
We have many years of know-how in
the field of plastics processing and all
preparation and post-treatment steps.
At M.A.i you get everything from a
single source and ensure conceptual
continuity and consistency - from
material flow and all necessary
assembly processes to product,
process and machine data acquisition.
The individual M.A.i system ensures
the optimal path to your finished
product.Ready for E-Mobility
In just a few years, electric and hybrid vehicles have
developed from a marginal phenomenon to a key
issue for future mobility. Rapidly increasing production
figures for hybrid and electric vehicles in the coming
years underline the importance of this technology for
automotive engineering.
M.A.i. develops and implements production lines for
sophisticated products in the field of e-mobility and
various electrical and electronic controls and actuators
in and on the automobile. We are specialists when it
comes to innovative production solutions and highly
automated series production.
Our developments are suitable for high-precision and
Automation fast production of small complex as well as very large
assemblies.
E-Mobility
Fully automated solutions from MAi are characterized
by economic efficiency. Large series production and
changing type diversity are possible.
GREAT IDEAS NEED GREAT SOLUTIONSSPECIAL APPLICATIONS We always seek improvement, optimize our production systems and continuously develop new technologies.
Innovation is our motivation
As a system integrator for future-oriented
applications in robotics and assembly
technology, we supply our customers with
individual automation concepts and turnkey
solutions.
New products and rational
production methods cons-
tantly demand innovative
ideas.
The increase of economic
efficiency combined with all
possibilities of process inte-
gration is our goal in the de-
velopment of our machines.
We develop the most optimal
concept for you.At our site in Nanjing with 5000 square meters of production area and currently 75 emplo- yees, we build complex automation systems, injection molding automation and assembly lines for the Asian region as well as testing systems for the metal and plastics industry. In addition to our own plant production and development in the field of intelligent manufactu- ring systems, we have also installed a service center including a spare parts warehouse at our location in Nanjing. Engineering, installation, commissioning and service - all from one source!
M.A.i Process Control System / SCADA View on mobile device -
Live view available at any
time on smartphones,
Let your products talk! • Cost-effective solution tablets, etc.
High efficiency and data security • Fast integration into your
• We offer various standardized interfaces, such as infrastructure
OPC UA or Profinet, which enable Connection to a • Integrated solution for
higher-level control system or MES as well as the
connection of injection molding machines and
Tracking & Tracing
Assembly or test systems can be integrated into our • Further removal possible
data acquisition. according to their
• Statistical evaluation from plant operation: future growth
Quantities, scrap quantities, availability, OEE
• Display and evaluation of fault reasons / fault
frequency
• Status and fault signaling on MES Traceability
mobile devices, Smartphone, Tablet etc. The M.A.i process control system offers the You have the possibility to create parts life sequen-
possibility to record all data during production and ces, visualize defects of products and, of course,
Process Control
to assign it to your product by means of a unique a variety of ways to export the data, e.g. as csv, xml
System part number and / or ticket number. or directly to an MES.
Automation
Keep an eye on everything
The M.A.i process control system al-
lows you to monitor your process live
by creating quality control charts for
individual process characteristics.
These can be live at any time direc-
tly on the machine or also from the
office.Full automated Maskproduction
We make an important contribution to corona preventi-
on by manufacturing production lines for protective masks.
With our systems manufactured in Kronach, Upper Fran-
conia, FFP2 and FFP3 folding masks can be produced
fully automatically with or without additional filters in ac-
cordance with DIN EN-149. The systems are CE certified,
have an output of up to 60 masks per minute depending on
the material and a high technical system availability of ≥ 90 %. Technologies:
• Dispenser Performance data:
By integrating a packaging line, the masks can also • Welding • Cycle time up to 60 masks per min
be individually bagged, labeled and stacked in car- • Labeling
tons, providing our customer with a complete solution. • Folding
• Cutting
In combination with the production facilities, we also arran-
• Packaging
ge contacts with manufacturers of filter materials and nonwo-
vens, which are necessary for the production of high-quality • Database Interfaces
certified masks. • MES connection
Furthermore, we also supply production faci-
lities for surgical masks of type I and type IIR
according to DIN EN 14683:2019 DE - Medical
face masks.
The production lines are very easy to operate, The production lines produce foldable masks with
compatible, reliable and cost-effective. The unsealed outer ears, which can consist of up to 4/6
manufactured masks can be used for medicinal uses layers. The size of the mask is (for adults):
and in electronics, mining, construction, catering and ca. 15,7 cm x 10,8 cm
other industries.HIGH SPEED
FAST SIDE-ENTRY HIGH PRECISION
M.A.i offers you a high-speed linear motorized side OPERATION VIA INTEGRATED
OPTIONALLY EXTENDABLE:
HMI TOUCH PANEL MEASURING SYSTEM
delivery system: FAST SIDE-ENTRY.
• HANGING MOUNTING
We guarantee highest productivity for your injection • INTEGRATED CAMERA INSPECTION
REMOVAL TIME
molding processes. • GRIPPER AND VACUUM CIRCUITS EXPANDABLE < 1 SEC POSSIBLE
• EUROMAP INTERFACE FOR SGM
The flat gripper design allows very small mold
opening strokes and the integrated vacuum and • AUTOMATIC LUBRICATION SYSTEM LOWEST
gripper circuits enable the shortest switching times. • COMPONENT IONIZATION + CLEANING MAINTENANCE
• ESD VERSION
The stable yet compact floor console can be ideally
integrated into an existing cell design. • C-AXIS
• AXIS EXTENSIONS (250mm STEPS)
Subsequent processes such as cleaning, ionization
and camera inspections etc. are possible during
the removal process.
PROFISAFE
INTERFACE
SPEED
UP TO 5m/s
EUROMAP
INTERFACE
BASIC EQUIPMENT:
• HIGH SPEED LINEAR MOTOR AXIS
• PICK-UP GRIPPER WORK LOAD UP TO 40kg
• FLOOR CONSOLE
ESD
• CONTROL CABINET WITH COOLING EXECUTION
POSSIBLE NO ELASTIC
• SPS BASIC PROGRAM
ELEMENTS
• 1 GRIPPER CIRCLE SWITCH CABINET
• 4 VACUUM CIRCUITS WITH COOLING WEAR-FREE POWER
LOW NOISE
TRANSMISSION
• PROFISAFE INTERFACE GENERATIONINDUSTRY 4.0
ROBOT CONTROL &
PACK CELL FREE EXTENDABLE
TRACEABILITY AND AND READY FOR
DATA STORAGE NEW PRODUCTS
You want to reduce your unit costs and implement OPTIONALLY EXTENDABLE: OPTIONS
the zero error strategy in your company!
• EXTENDED EMPTIES AND PACKAGING LINE SMALL
Our Robot Control & Pack Cell is a universal test FOOTPRINT
• ADDITIONAL INTEGRATED M.A.i-TRAYSTAPLER
and packaging cell with a efficient, fully automated
camera inspection including packaging of the • TRACEABILITY FULL AUTOMATIC
inspected parts in your corresponding containers. • DMC-LASER
QC CHECKING
FUNCTION
Convince yourself! • PROCESS DATA RECORDING
OPTICAL
CCD
CHECK
BASIC EQUIPMENT: 100%
QUALITY
• MAX. tray or KLT SIZE CHECK
400mm x 300mm to 800mm x 600mm
• PAINTED STEEL BASE FRAME
• PAINTED COVER PLATES
• SERVO MOTORIZED TRANSPORT AXIS 6 AXIS ROBOT
HIGH INTEGRATED
• ROBOTIK FLEXIBILITY
• KEYENCE OR COGNEX CAMERA SYSTEM
WITH ILLUMINATION
• TRANSPORT LINES WITH LIFT SYSTEM FOR
KLT‘S AND TRAY‘S CONVEYOR FOR
TRAYS OR BOXES
• OWN PLC
• VISUALIZATION
AUTOMATIC PACKAGING
IN TRAYS OR BOXES AUTOMATIC SORTING
OF NOK PARTSAutomotive / E-Mobility Interior / Exterior With our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.
air vents for
base frame for console carriers for automotive interior
electric seats front ends and spoiler
central air vents
for automotive interior
roof spoiler
brake pedals made of
organo sheet
ashtray cover with IML-Decoration
frontend with organo sheet inserts
multi wiper systems
vehicle door sill covers
IML / IMD decorated steering wheel covers
rails interior
front end modules
wiper modules
trims for interior
Schienengleiter
rail glider
flaps
side parts of car seats active tailgate drives
Examples of products We manufactured hundreds of automation solutions for assembly groups like engine compartment,
in the areas of interior/exterior electro-technics, varies areas of interior as well as exterior.Automotive / E-Mobility Engine With our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.
stator for E-Mobility
aluminium oil pans hydraulik control block
plastic oil pans actuator modules
oil cooler housings
transmission control modules speed sensor cables air mass meter
engine suction modules rotor - stator - package shift rod actuators
grommets
cooling oil pumps
actuators for gear shifts wiping water tanks shift-forks
control unit for gearboxes
clutch pipes
Examples of products We manufactured hundreds of automation solutions for assembly groups like engine compartment,
in the areas of Automotive / Engine electro-technics, varies areas of interior as well as exterior.Automotive / E-Mobility Electro / Electronic System With our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.
contact boards
plug housings
cover of control devices connector for electronics
power distribution boxes
brake light switches
with protections
cogwheels for mechatronic modules
power modules
power rails power distribution boxes electrical module for
Hybrid-Vehicles
stator elements
for E-Mobility
chipsets for control units actuator controls sensor board connectors
securing carrier
battery carriers LED headlights
• Steuergeräte
• Stecker und Schalter
• Schaltgeräte
• Getriebesteuerungen
The automation of signaling and current-carrying components in the automobile is a focus in our M.A.i portfolio.
Examples of products Specific requirements to the technical cleanliness in the plant design are in this case considered as well as all
in the areas of Automotive Electronic und Electronic Systems process requirements of our customers.Automation Medicine / Cosmetics / White Goods M.A.i is an experienced company for complete high quality clean room system solutions in the medical-technical / pharmaceutical industry.
water filters
diagnostic plates
optic components dental medicine devices
medical
face masks
medical cups
and bins medical containers
injection system for needles
dosing spray heads with lids
spray arms of dishwashers
dental products supply hose with pipettes for liquid blood test analysis indicators
screw caps drug applications
M.A.i is an experienced company for complete high quality clean room system solutions in the
Examples of products medical-technical / pharmaceutical industry.
in the areas of Medicine, Cosmetics und White Goods We provide completely turnkey solutions regarding individual requirements considering the
highest standards due to clean room technics.INDUSTRIAL APPLICATIONS In the area of general industry technics we develop for well-known customer complex robotic applications and production cells considering customized demands.
fence elements
telecommunication
trims
beverage dispensing taps
ball-bearing with
plastic covers
storage boxes
aluminium
profiles
bearing / freewheel systems
castors
battery covers motor switch covers
food containers measuring tubes
power jumpers
In the area of general industry technics we develop for well-known customer complex robotic
Examples of products applications and production cells considering customized demands.
in the areas of industrial applications Depending on the application we use different kind of robots.M.A.i GmbH & Co. KG Phone: +49 (0) 9261 91000 - 0
Hummendorfer Straße 74 kontakt@m-a-i.de
96317 Kronach-Neuses www.m-a-i.de
Germany
M.A.i - Automation Technology (Nanjing) Co. Ltd. Phone: +86 25 5216 8632
No.1888 Jiyin Road, contact@m-a-i.cn
Jiangning Development Zone www.m-a-i.cn
211106 Nanjing
P.R. China
M.A.i - Automation Technology (Ningbo) Co. Ltd. Phone: +86 574 8696 8136
No.18 Wujiang Road contact@m-a-i.cn
Dagang Industrial Town www.m-a-i.cn
315800 Beilun, Ningbo, Zhejiang
P.R. China
M.A.i USA Inc. Phone: +1 678 527 1427
innovative automation contact@m-a-i.us
11390 Old Roswell Road, Suite 126 www.m-a-i.us
Alpharetta, GA 30009
USA
„The true secret of success is the enthusiasm.“
(Walter Percy Chrysler)
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