Instruction Manual Model FU20-FTS Differential pH/ORP sensor - Helpjuice

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CONTINUE READING
Model FU20-FTS
Instruction
              Differential pH/ORP sensor
Manual

                                           IM 12B06J03-05E-E
                                                   3rd edition
2

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IM 12B06J03-05E-E
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                                                                              IM 12B06J03-05E-E
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CONTENTS

1. PREFACE                                                                  6
   1.1 Introduction                                                         6
   1.2 Unpacking and Checking                                               6
   1.3 Warranty and Service                                                 6
   1.4 Serial number                                                        7

2. GENERAL SPECIFICATIONS                                                   8
   2.1 Measuring elements                                                   8
   2.2 Wetted parts                                                         8
   2.3 Functional specifications (at 25°C)                                  8
   2.4 Dynamic specifications                                               8
   2.5 Operating range                                                      8
   2.6 Regulatory standards (only for sensor with Pt1000 temp. element)     9
   2.7 Shipping details                                                     9
   2.8 Environmental conditions                                             9

3. INSTALLATION OF FU20                                                    10
    3.1 Typical installation                                               10
		 3.1.1 Preparing the sensor for use                                      10
		 3.1.2 Mounting the sensor                                               10
    3.2 Mounting FU20-FTS using quick removal adapters                    11
    3.3. Mounting the FU20-FTS in PR10 retractable                         12

4. DIMENSIONS                                                              14

5. WIRING                                                                  15
   5.1 Connections of VP dual coax cable                                   15
   5.2 Connections                                                         16
   5.3 Definition EXA/FLXA terminal numbers to FU20-FTS sensor            16
   5.4 Settings for Yokogawa pH analyzer                                   16

6. G
    ENERAL CALIBRATION & MAINTENANCE PROCEDURE                            17
    6.1 Buffer calibration                                                 17
    6.2 Process calibration                                                17
    6.3 Calibration of ORP and rH measurements                            18
    6.4 Maintenance of the FU20-FTS sensor                                 18

7. MODEL CODE                                                              19

8. SPARE PARTS                                                             19

9. EU DECLARATION OF CONFORMITY                                            20

10. Chemical Compatibility Chart                                           21

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1. PREFACE

1.1 Introduction                                1.3 Warranty and Service
This instruction manual provides                Yokogawa products and parts are
information for the installation and use of     guaranteed free from defects in
the FU20-FTS, four-in-one wide body pH          workmanship and material under normal
sensors. Like the other members of the          use and service for a period of (typically) 12
FU20 family the FU20-FTS is the choice          months from the date of shipment from the
for the majority of typical waste water         manufacturer. Individual sales organizations
and process applications. The FU20-FTS          can deviate from the typical warranty
uses a salt sensitive reference technology      period, and the conditions of sale relating
to eliminate problems of conventional           to the original purchase order should be
reference systems.                              consulted. Damage caused by wear and
The Model FU20-FTS offers a simple and          tear, inadequate maintenance, corrosion,
cost effective solution for a wide variety of   or by the effects of chemical processes are
waste water and process applications. This      excluded from this warranty coverage. In
all-in-one sensor provides simultaneous         the event of warranty claim, the defective
measurement of pH, pNa, redox (ORP) and         goods should be sent (freight paid) to the
temperature if desired.                         Service Department of the relevant sales
                                                Organization for repair or replacement (at
The rugged body is designed for easy            Yokogawa’s discretion).
installation into on-line and immersion
applications via the 3/4” NPT threaded          The following information must be included
connections provided on both ends of            in the letter accompanying the returned
the sensor. Like the conventional FU20          goods:
sensors the salt sensitive sensor fits with     • Model Code and Serial Number.
the PR10 retractable fitting for installation   • Original Purchase Order and Date.
in continuous processes where minimum           • Length of time in service and description
process interruption is required. Optional         of the process.
quick-removal adapters in both stainless        • Description of the fault and circumstances
steel and titanium are available to make           of the failure.
calibration and maintenance even easier.        • Process/environmental conditions that
                                                   may be related to the failure of the sensor
The FU20-FTS comes with a multipole VP          • Statement as to whether warranty or non-
connector and requires seperate cable              warranty service is requested.
type WU10-V-D that is available in 5 fixed      • Complete shipping and billing instructions
lengths.                                           for return of material, plus the name and
                                                   phone number of a contact person that
1.2 Unpacking and Checking                         can be reached for further information.
Upon delivery, unpack the sensor carefully      • Clean Statement
and inspect it to ensure it was not                Returned goods that have been in
damaged during shipment. If damage is              contact with process fluids must be
found, retain the original packing materials       decontaminated and disinfected prior
and then immediately notify the carrier and        to shipment. Goods should carry a
the relevant Yokogawa sales office. Make           certificate to this effect, for the health and
sure the Model Code and Serial Number on           safety of our employees. Material Safety
the sensor are the same as on the packing          Data sheets must be included for all
list. Also, check any option(s) that were          components of the process to which the
ordered are included and correct.                  sensor(options) have been exposed.

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1.4 Serial number
The Serial number is defined by nine (9)
alphanumeric characters:
X1X2                Production location
X3X4                Year/Month code
X5X6 X7X8 X9        Tracking number

Example:            N3P600028

Method used for year/month numbering

Table 1: Production Year code               Table 2: Production Month code

Year       Year code Year       Year code   Month              Month code
2014       P         2026       3           January            1
2015       R         2027       4           February           2
2016       S         2028       5           March              3
2017       T         2029       6           April              4
2018       U         2030       7           May                5
2019       V         2031       8           June               6
2020       W         2032       9           July               7
2021       X         2033       A           August             8
2022       Y         2034       B           September          9
2023       Z         2035       C           October            A
2024       1         2036       D           November           B
2025       2         2037       E           December           C

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2. GENERAL SPECIFICATIONS

2.1 Measuring elements
		                    :        Na-glass electrode
		                    :        pH-glass electrode
		                    :        Silver chloride reference
		                    :        Solid platinum electrode
		                    :        Pt1000 temperature sensor.
2.2 Wetted parts
Sensor body           :        PVDF-(GF25+TZ4)
Earthing pin          :        Solid Platinum
Measuring sensor      :        L-glass, pNa-glass
LE glass tube         :        AR-glass
O-ring                :        Viton
Body insert           :        PVDF

2.3 Functional specifications (at 25°C)
Isothermal point        : pH7, pNa 0
Reference system        : Salt sensitive, Ag/AgCl in 1M KCl
Glass impedances        : Nominal: 750 MΩ
Liquid outlet           : Non-flow no junction
Temperature element     : Pt1000 to IEC 751
Asymmetry potential     : 0 ± 15 mV
Slope                   : > 90% in pH 2-12 with pH = pNa+2

NOTE: T
       he temperature sensor included in the FU20-FTS is designed for cell compensation
      and for indication. It is NOT designed for process temperature control.

2.4 Dynamic specifications
Response time pH       : t90 < 15 sec. (for 7 to 4 pH step)
Response time temp.    : t90 < 120 sec. (for 10 °C step)
Stabilization time pH  : < 2 min. (for 0.02 pH unit during 10 sec.)

2.5 Operating range
pH		                       :   2 to 14
ORP                        :   -1500 to 1500 mV
Temperature                :   0 to 105 ºC (14 to 221 ºF)
Pressure                   :   p(bar)

               p(bar) 10

                       5
                           FSM
                       0

                     -10        0     25     50              105   Temp. (ºC)

Conductivity               : > 10 µS/cm

NOTE: T
       he pH operating range at room temperature is 2-14 pH, but at high temperatures
      or range outside 2-12 pH the lifetime will be seriously shortened.

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2.6 Regulatory standards (only for sensor with Pt1000 temp. element)

CE                         : Decision 768/2008/EC
     - ATEX                : Directive 94/9/EC,
                             as amended by Regulation (EC) no. 1882/2003
     - Certificate no.     :D  EKRA 11ATEX0014 X
                                   II 1 G Ex ia IIC T3...T6 Ga
     - Electrical data     : For sensor input circuit connected to a certified intrinsically
                             safe circuit with the following maximum values:
                             Ui = 18 V; Ii = 170 mA; Pi = 0.4 W; Li = 0 mH;
                             Ci = 0 nF (VP type)
                             or
                             Certified intrinsically safe Yokogawa pH/ORP transmitter
                             Model FLXA21 series or Model FLXA202 series.

     - Special conditions (X): T
                                6 for Tamb. -40 °C to +40 °C
                               T4 and T5 for Tamb. -40 °C to +55 °C
                               T3 for Tam. -40 °C to +105 °C

		                         : Electrostatic charges on the sensor enclosure shall be avoided.
  -ROHS II                 : Directive 2011/65/EU
                             Applying article category 9; Industrial monitoring and control
                             instruments; ion selective electrodes
     - Pressure            : Directive 97/23/EC,
                              as amended by Regulation (EC) no. 1882/2003
  - Applying article       : 3.3 (Sound Engineering Practice)
		                         : Damaging the screw thread of the sensor might influence
                              the maximum process pressure.
                           : Sensor contains glass parts which if broken can cause
                              cutting injuries.
WEEE                       : Directive 2002/96/EC
IECEx
   Applying standards      : IEC 60079-0: 2007
                             IEC 60079-11: 2006
                             IEC 60079-26: 2006
     Certificate no.       : IECEx DEK 11.0064X
                             Ex ia IIC T3...T6 Ga

Note: When the sensor has been connected to none intrinsically safe equipment which
      exceeds the restrictions regarding the sensor input circuit (see electrical data), the
      sensor is not suitable anymore for intrinsically safe use.

2.7 Shipping details
                            FU20-FTS
Package size (L x W x H) : 300 x 100 x 75 mm
                           11.8 x 3.9 x 3.0 inch
Package weight (max.)    : 0.33 kg (0.73 lbs)

2.8 Environmental conditions
Storage temperature   : -10 to 50 ºC (14 to 122 ºF)
Water proof           : IP67 (conform IEC 60529)
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3. INSTALLATION OF FU20-FTS

For optimum measurement results, the              3.1.1 Preparing the sensor for use
FU20-FTS should be installed in a location        Remove the sensor from its shipping box
that offers an acceptable representation of       and slide of the so-called ‘wet pocket’, the
the process composition and DOES NOT              tube filled with solution to prevent drying out
exceed the specifications of the sensor.          of the measuring elements during shipment
The FU20-FTS is designed with 3/4” NPT            or storage.
threaded connections on both ends of the          Although the sensor is factory calibrated,
sensor to allow installation in a wide variety    it is recommended to calibrate the sensor
of applications.                                  before first use.
                                                  A general calibration procedure is described
3.1 Typical installation                          in Section 6 of this Instruction Manual.
The FU20-FTS sensor is designed for versatile
in-line, immersion or off-line installation.      3.1.2 Mounting the sensor
For best results the FU20-FTS should be           The simplest mounting is to use one of
mounted with the process flow coming              the 3/4” NPT threaded connection of the
towards the sensor, and positioned at least       sensor. Apply Teflon tape to the appropriate
15° above the horizontal plane to eliminate air   threaded end, then install the sensor in the
bubbles in the pH glass bulb (see Figure 1).      process (see Figure 2).

                                                                                 FU20

                       Horizontal plane

                                                             TeflonTape

                                                                                 FU20

Figure 1: Sensor installation                     Figure 2: Simple mounting of sensor

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3.2 M ounting FU20-FTS using quick              3A  pply Teflon tape to the appropriate
     removal adapters                               threaded end of the sensor;
The FU20-FTS can also be mounted using         4P lace the O-ring and screw the mating
one of the optional quick-removal adapters       part of the adapter on the sensor;
(/NSS, /NTI, /BSS, /BTI, see Figure 3). For    5M ount the sensor in the adapter, making
a detailed description of these adapters see     sure that the O-ring seals properly;
Sections 4 and 7 of this Instruction Manual.   6H and-tighten the adapter nut.
1A  pply Teflon tape to the threaded end of   Other mounting examples of the FU20-FTS
  this adapter;                                are given in Figure 4.
2 Install the adapter in the process
  connection. Tighten the adapter using a             O NOT over tighten the adapter to
                                               Note: D
  wrench on the adapter flats.                       prevent damage;

              1
                                                                            2

                  3

                                                                        4

                  5
                                                                            6

Figure 3: Mounting of sensor with option /NSS, /NTI, /BSS or /BTI
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3.3. Mounting the FU20-FTS in PR10             5 Lead the sensor cable through the tube
retractable                                      of the fitting, from the side where the
1 Take the sensor out of the box and apply       knurled knob has been removed. Attach
  Teflon tape to the appropriate threaded        the sensor and cable as usual.
  end.                                         6 Hold the sensor still and turn the metal
2 Bind the separate wires of the cable           tube onto the sensor. Don’t rotate the
  together with a piece of tape.                 cell, but rotate the tube of the fitting,
3 Take the fitting out of the box and remove     because the cable can be disconnected
  the option(s), if necessary.                   from the cell, when rotating it.
4 Release the pigtail (cable gland)            7 Lead the loose part of the pigtail onto the
  completely. Do not undo the part in the        cable and screw it onto the fixed part.
  metal tube!                                  8 Remove the tape.

                                                                         unit mm (inches)

FIG. 4 Dimensional drawing PR10...-D32 with mounted FU20 sensor

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FU20-FTS + FD40                  FU20-FTS + ADAPTER

                       Fitting
                                    Process
                                     Flow

                     O-ring      /HCNF, SPRAY CLEANER

                                                                Cleaning
                     Adapter                                    Solution
                     ( /FPS )                               (water, acid, etc.)

                     FU20

                      O-ring

Figure 5. Installation examples for the FU20

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4. DIMENSIONS

Dimensions in mm (inches)

        TYPE: VP8              (FTS)                              A
                                                                      H
                                                                          G

                                                              B                F

                                                                                                                                  ø22(0.87")
                                                                  C        E
                                                                      D

                                   ¾" - 14 NPT                                                            ¾" - 14 NPT
                    FU20-VP-

                                                                                                                                                ø25.9
                                                                  19.6(0.78")               19.6(0.78")
                                                                                                     10(0.39")
                                                                                   137.5(5.4")
                                                            201.2(7.92")

Figure 6. Dimensions FU20-FTS

                                                            /NSS, /NTI, /BSP, /BTI                                    /FPS
             ø35.5 (1.4”)

                                                                                                                                 10.0 (0.4”)
                                                                                                                                 5.0 (0.2”)
                                                                                                                 ø30.0 (1.18”)

                                                                                                                                                        20.0 (0.8”)
                                              99.0 (3.9”)

                                                                                                                                   5.0 (0.2”)

                                                                                                                 ø36.0 (1.42”)
                                  25.0 (1”)

     1” NPT or
     ISO 7/1-R1
             ø39.0 (1.54”)
Figure 6. D
           imensions 1” FU20-FTS adapter Stainless Steel & Titanium
          and FU20-FTS adapter for FF40, FS40 and FD40 fittings

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5. WIRING

5.1 Connections of VP dual coax cable

The numbers in the table refer to the numbers of the terminals in a Yokogawa pH instrument.

                                             Transparent (Brown core)

                                                                                Transparent (White core)

                                                                                                                                                              Jumper
                                                                        Brown

                                                                                                                                Yellow
                                                                                                                                         Green
                                                                                                           White

                                                                                                                                                 Black
                                                                                                                         Blue
                                                                                                                   Red
                                                 A                      B          C                       D       E     F       G       H
                                                       (63)
Differential pH + pNA + ORP(rH) 15 16 13 17 11 12 14 - (3) none

                                                       (63)
FU24/FU20:    pH + ORP(rH)      15 13 16 14 11 12 - - (3)
									                                                    -
                                                       (63)
FU24/FU20:    pH / ref          15 13 16 14 11 12 - - (3)
									                                                    -
                                                       (63)
FU24/FU20:    ORP / ref          - 13 16 15 11 12 - - (3) 13-14

                                                       (63)
FU24/FU20:    ORP / pH          13 - 16 15 11 12 - - (3) 15-14

Table 4

The numbers (11- 17) in the table refer to the numbers on the terminals in EXA Instruments.
Other instruments are indicated in the following tables

   Blue (F)                            Red (E)
   Black
   White (D)                         Brown (B)                                                                                                                         green
                                                                                                brown
                                                                                                                                                 A H G                 yellow
   Transparant (C)              Transparant (A)
                                                                                                                         brown               B            F             blue
                                                                                                                                              C          E
                                                                                                                                                     D
   Green (H)                        Yellow (G)
                                                                                                             white                                                       red
                                                                                                                             white
                                                                                                 Connector
   Cable

Figure 7                                                                            Figure 9

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5.2 Connections
The FU20-FTS is provided with a Variopin connector. The connections for the sensors
together with the WU10 cable is given in below section.

          F           E                                                            Gr
                                                                                     ee
                                                                                         n
                                                        14
                                                                         Yell
                                                                                ow
                                                       63
                                                                        Blac
  G                           D                        17             White
                                                                            k

                                                            Core coax White                  White
                                                  13

     H                       C                    15
                                                            Core coax
                                                                        Brown
                                                                                             Brown

                                                                               n
                                                                      Brow

           A          B                                 16

                                                            11
                                                                          Re
                                                                                d

                                                                                        ue
                                                                                    Bl
                    Indication groove                            12

Figure 10: Top view of sensor Variopin        Figure 11: WU10 dual coax cable
connector with gold plated contacts

5.3 Definition EXA/FLXA terminal numbers to FU20-FTS sensor

                             FU20-VP with WU10-V wire color
 		                     pH
                                                             ORP
 EXA/FLXA terminal # pH+ORP               ORP
                                                       pH compensated
 		                   pH+rH
        11             Red                Red                Red
        12             Blue               Blue               Blue
        13            Brown              Brown              Clear
        14            Yellow
        15             Clear             Yellow             Yellow
        16             Black
        17			                                               Black

Note: F
       or ORP measurement the EXA/FLXA terminals 13 and 14 should be interconnected.
      For ORP pH compensated measurement the EXA/FLXA terminals 14 and 15 should be
      interconnected.

5.4 Settings for Yokogawa pH analyzer

         Function    pH                         pH compensated
                           pH&ORP pH&rH   ORP
 Setting          (default)				                      ORP
 sensor setup        pH    pH+ORP pH+ORP   ORP       ORP
 measurement               pH+ORP  pH+rH
 setup	 	                                	 	 
 Impedance
 setting	 
 input1              High    High   High   Low       Low
 input 2             High    High   High   High      High
 jumper input 1       No      No     No    Yes       Yes
 jumper input 2       No      No     No     No        No

IM 12B06J03-05E-E
17
6. GENERAL CALIBRATION & MAINTENANCE PROCEDURE

Calibration of the FU20-FTS sensor has to         4. Rinse sensor thoroughly with tap water;
be done with the pH analyzer connected.           5. Immerse the sensor in the second buffer
Normally the pH standards that are                   (pH 4.00 is recommended);
preprogrammed in the pH analyzer can be              Wait until the pH reading is stable. Adjust
used for calibration with the pH analyzer set        the pH reading in the pH analyzer to the
to “AUTOCAL”. The FU20-FTS however                   value indicated on the bottle (in this case
is a differential pH sensor which needs pH           4.00).
buffers that have the same ionic strength            Quit the manual calibration routine by
because the sodium reference will change             accepting the new calculated calibration
as the ionic strength changes. These pH              data of zero and slope.
buffers are not preprogrammed in the pH           After calibration, re-install the sensor into
analyzer, which means the calibration has         the process.
to be done with specific buffer solutions
(see Section 6.1) and the pH analyzer set         Note: It is important to understand it is
to “MANUAL” calibration. Refer to the                   possible the FU20-FTS differential
analyzer Instruction Manual for details.                sensor does not show the correct
Calibration data of the sensor is stored into           pH value in process after buffer
the pH analyzer.                                        calibration. The reason is that the
                                                        ionic strength of the buffers is 1 mol
6.1 Buffer calibration                                  NaCl, which can deviate from the
To calibrate the FU20-FTS sensor, two                   ionic strength of the process. For an
buffer solutions with known pH values                   accurate pH reading an extra 1 point
are required. It is recommended that one                process calibration has to be done
buffer solution has a value near to pH                  (see Section 6.2) to compensate for
7.00. Depending on the process value to                 differences in ionic strength.
be measured, the second buffer solution
should be either acidic                           6.2 Process calibration
(below pH 7.00) or alkaline (above pH 7.00).      The following is a specific 1-point manual
Buffers which are available are: pH 4.00,         calibration procedure for the process to
pH 7.00 and pH 9.00.                              measure:
See Section 8 for ordering information.           Set the pH analyzer to “MANUAL”
                                                  calibration. Wait until the pH reading is
The following is a very general 2-point manual    stable.
calibration procedure with buffer solution:       Adjust the pH reading in the pH analyzer
1. Clean the sensor using a 5% solution of        to the value of the process sample that is
   HCl;                                           analyzed using a laboratory measurement.
2. Rinse sensor thoroughly with tap water         For the laboratory measurement, we advice
   (DO NOT use demineralized water);              to use the Yokogawa PH72 personal pH
3. Immerse the sensor in the first buffer         meter.
   solution (pH 7.00 is recommended);             Quit the manual calibration routine by
   Set the pH analyzer to “MANUAL”                accepting the new calculated calibration
   calibration. Wait until the pH reading is      data of zero. Slope value will be unchanged.
   stable. Adjust the pH reading in the pH
   analyzer to the value indicated on the
   bottle (in this case 7.00). Go to solution 2
   to do a 2-point calibration;

                                                                          IM 12B06J03-05E-E
18

6.3 C
     alibration of ORP and rH                 6.4 Maintenance of the FU20-FTS sensor
    measurements                               A pH sensor requires routine maintenance
For calibration of ORP and rH, the             to keep the measuring elements clean and
procedure for MANUAL CALIBRATION can           functioning. Because the FU20-FTS sensor
be used as described in the Instruction        does not have an open reference junction
Manual of the analyzer.                        and is hermetically sealed from the process,
                                               it does not suffer from poisoning, diffusion
The rH value is a function of the reference    and fouling. This means the FU20-FTS
system and the pH value of the buffer          sensor requires very little maintenance.
solution. The FU20-FTS sensor has a
reference system of 1molal Silver/Silver       In most cases cleaning with water, iso-
Chloride (Ag/AgCl). The commonly used          propanol or methanol is sufficient. In other
standards for ORP and rH calibration are       cases the measuring elements of the sensor
made from Chinhydron (Quinhydrone)             have to be cleaned with specific solutions.
powder dissolved in pH buffer solutions (1     Examples:
g / 200 ml). In Table 5 the measurement        1. Deposits of limes, hydroxides or
values are given as function of the used pH       carbonates can be removed by
buffer solution with Chinhydron powder. The       immersing the bottom part of the sensor
accuracy of the standards is approximately        in a solution containing dilute hydrochloric
± 10 mV.                                          acid (5% is recommended). Afterwards
                                                  rinse the sensor with water.
Table 5: ORP, pH compensated ORP and           2. Deposits of oil and fat can be removed
rH as function of pH buffer solution with         with hot water with a detergent. When
Chinhydron powder.                                the results are unsatisfactory, a mild
                                                  (carbonate based) abrasive can be used.
pH       ORP (mV) Na   ORP (mV) pH   rH (mV)   3. Protein deposits should be removed with
buffer   compensated   compensated                a protein enzymatic solution, for instance
4.00     228           51            23.6         a solution containing 8.5 ml concentrated
7.00     51            51            23.6         hydrochloric acid and 10 grams of pepsin
9.00     -67           51            23.6         in 1 liter of water.
                                               A soft toothbrush may be used to
The accuracy of the standard values is            accelerate the cleaning process.
approximately +/- 10 mV.
                                               Note: A
                                                      void cleaning with non-polar solvent
                                                     like tri-chloro ethylene, toluene or
                                                     hexane. The non-polar solvents
                                                     will break up the gel-layer on the
                                                     measuring glass elements and
                                                     requires that the sensor has to be
                                                     soaked in water for at least
                                                     12 hours before it will function again.

IM 12B06J03-05E-E
19
7. MODEL CODE
Model        Suffix Code Option code Description
FU20			                              Wide Body sensor
Cable length -03		                   3 m cable
             -05		                   5 m cable            Not available
             -10		                   10 m cable           for model FTS and FTD
             -20		                   20 m cable
             -VP		                   No Cable; Vario Pin connector
Temperature     -T1		                Pt1000
Sensor
Model		             -NPT             Ryton, Tapered thread, Dome Shaped
		                  -FSM	Ryton, Tapered thread, Flat Surface Model
		                  -FTD             PVDF, Tapered thread, Dome Shaped
		                  -FTS 	PVDF, Tapered thread, Salt sensitive membrane
Options		                /HCNF       Complete Hastelloy cleaning system
		                       /FPS        Adapter F*40 from PPO
		                       /NSS        1” NPT, SS316
		                       /NTI        1” NPT, Titanium
		                       /BSS        1” BSP, SS316
		                       /BTI        1” BSP, Titanium

8. SPARE PARTS
Spare part     Description
               FU20
K1523DD        /FPS         Adapter for FF40, FS40 and FD40 fittings (PPO)
K1547PK        /NSS         1” NPT, Stainless Steel adapter (Viton O-ring)
K1547PL        /BSS         ISO 7/1-R1, Stainless Steel adapter (Viton O-ring)
K1547PM        /NTI         1” NPT, Titanium adapter (Viton O-ring)
K1547PN        /BTI         ISO 7/1-R1, Titanium adapter (Viton O-ring)
K1500FR        Viton O-rings 29.82*2.62 (5 pcs) for 1” adapter
K1500FS        EPDM O-rings 29.82*2.62 (5 pcs) for 1” adapter
K1500FT        Silicone O-rings 29.82*2.62 (5 pcs) for 1” adapter
               Cleaning system for FU20
K1547PJ        Hastelloy cleaning system (HCNF)
K1547PG        Hastelloy nozzle and mounting set (HCNF)
K1547PH	Nylon tube (10 metre) and tube mounting set for c       ­ hemical ­cleaning system
               Connection equipment
BA10           Junction box for longer cable runs
WF10-xxx-F	Extension cable with terminated ends. Specify length in whole meters
               (e.g. XXX = 005, 010, 025, 050 meter)
WU10-V-D-02 Cable for Variopin, dual coax, 2 meter
WU10-V-D-05 Cable for Variopin, dual coax, 5 meter
WU10-V-D-10 Cable for Variopin, dual coax, 10 meter
WU10-V-D-15 Cable for Variopin, dual coax, 15 meter
WU10-V-D-20 Cable for Variopin, dual coax, 20 meter
               Buffer solutions
K1520BF        Buffer solution pH 4/7/9 + PNa 0 (500 ml each), ionic strength 1 mol NaCl
K1520BH        Buffer solution pH 4 + pNa 0 (3 x 500 ml), ionic strength 1 mol NaCl
K1520BJ        Buffer solution pH 7 + pNa 0 (3 x 500 ml), ionic strength 1 mol NaCl
K1520BK        Buffer solution pH 9 + pNa 0 (3 x 500 ml), ionic strength 1 mol NaCl
* Note: Adapter K1523JB or K1523JD needed to fit the sensor.
                                                                        IM 12B06J03-05E-E
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9. EU DECLARATION OF CONFORMITY

                                EU DECLARATION OF CONFORMITY
 We:        Yokogawa Process Analyzers Europe B.V.
            Euroweg 2
            3825 HD Amersfoort
            The Netherlands
 herewith declare under our sole responsibility that the product, model: FU20
 further specified with model suffix- and option codes: As listed in Annex-1 in this document
 is manufactured in accordance with the requirements for CE-marking of products as stated in EC Decision:
             768/2008/EC on a common framework for the marketing of products
 by applying the following standards:
             EN-ISO 9001: 2008        Quality management systems - Requirements
 Subject product is:
     In compliance with the essential requirements of the specific product legislation:
      - Pressure Equipment             Directive 97/23/EC (PED)
         As amended by Regulation (EC) no. 1882/2003, by applying:
         Article 3.3:          Sound Engineering Practice
           - RoHS 2                           Directive 2011/65/EU
             by applying:
             Category 9:              Industrial monitoring and control instruments, ion selective electrode
           - Explosive atmospheres         Directive 94/9/EC (ATEX)
             As amended by Regulation (EC) no. 1882/2003, by applying the following standards:
             EN 60079-0: 2009      Explosive atmospheres – Part 0: Equipment – General requirements
             EN 60079-11: 2007     Explosive atmospheres – Part 11: Equipment protection by intrinsic safety “i”
             EN 60079-26: 2007     Explosive atmospheres – Part 26: Equipment with equipment protection
                                   level (EPL) Ga
             The provisions fulfilled are:  II 1 G Ex ia IIC T3...T6 Ga
             Number of the EC-type Examination Certificate: DEKRA 11 ATEX 0014 X
             Name of the notified body: DEKRA Certification B.V.
             Identification number of the notified body: 0344
             Address of the notified body: Meander 1051, 6825 MJ Arnhem, The Netherlands
            Produced according to appropriate quality control procedures.
 The CE-mark has been affixed on the product in 2012 for the first time.

 If applicable, the product is checked against the latest official released revision of the standards mentioned
 above; differences do not affect the certified product identified on this declaration.

                                                      Amersfoort - March 01, 2016

                                                      H. Leijten
                                                           1/2

 IM 12B06J03-05E-E
21
ANNEX-1
Model        Suffix Code Option code Description
FU20			                              Wide Body sensor
Cable length -03		                   3 m cable
             -05		                   5 m cable            Not available
             -10		                   10 m cable           for model FTS and FTD
             -20		                   20 m cable
             -VP		                   No Cable; Vario Pin connector
Temperature     -T1		                Pt1000
Sensor
Model		             -NPT             Ryton, Tapered thread, Dome Shaped
		                  -FSM	Ryton, Tapered thread, Flat Surface Model
		                  -FTD             PVDF, Tapered thread, Dome Shaped
		                  -FTS 	PVDF, Tapered thread, Salt sensitive membrane
Options		                /HCNF       Complete Hastelloy cleaning system
		                       /FPS        Adapter F*40 from PPO
		                       /NSS        1” NPT, SS316
		                       /NTI        1” NPT, Titanium
		                       /BSS        1” BSP, SS316
		                       /BTI        1” BSP, Titanium

                                                             IM 12B06J03-05E-E
22

                                                                10. CHEMICAL COMPATIBILITY CHART
                                                                		Material
                                                                  PVDF S.S. 316 VITON PEEK                                                    PP    PVC   PFA

                                                                 (Kynar)
                                                                                                         Temp.
                                                                                                       %     ºC

                                                                                                                  100

                                                                                                                        100

                                                                                                                                      100
                                                                                                                              100

                                                                                                                                                          100
                                                                                                       Conc.

                                                                                                                  20
                                                                                                                  60

                                                                                                                        20
                                                                                                                        60

                                                                                                                                      20
                                                                                                                                      60

                                                                                                                                              20
                                                                                                                                              60
                                                                                                                              20
                                                                                                                              60

                                                                                                                                                    20
                                                                                                                                                    60

                                                                                                                                                          20
                                                                                                                                                          60
                                                                                   Sulfiric acid          10    OOO      XXX OOO      OOO     OO    OX    OOO
                                                                                                          50    OOO      XXX OOO      OOX     OO    OO    OOO
                                                                                                          95    OX -     XXX OOO      - - -   X -   XX    OOO
                                                                                                        fuming - - -    - - - OOO     - - -   - -   - -   OOO
                                                                                   Hydrochloric acid      10    OOO     - - - OOO     OOX     OO     OX   OOO
                                                                                                          sat.  OOO     - - - 		      OOX     OO    OO    OOO
                                                                  Inorganic acid

                                                                                   Nitric acid            25    OOX      XXX    OOX   OOO     OO    OX    OOO
                                                                                                          50    OOX      XXX - - -     XXX    X -   OX    OOO
                                                                                                          95    OX -    OOO - - -     - - -   - -   - -   OOO
                                                                                                        fuming - - -    OOO - - -     - - -   - -   - -   OOO
                                                                                   Phosphoric acid        25    OOO     - - - OOO     OOO     OO    OX    OOO
                                                                                                          50    OOO      XXX OOO      OOO     OO    OO    OOO
                                                                                                          95    OOO     OOO XX -      OOO     OO    OO    OOO
                                                                                   Hydrofluoric acid      40    OOO     - - - OOO     - - -   OO     OX   OOO
                                                                                                          75    OOO     - - - OOO     - - -   OO     XX   OOO
                                                                                   Acetic acid            10    OOO     OOX - - -     OOO     OO    OX    OOO
                                                                  Organic acid

                                                                                                        glacial O X -   OOX - - -     OOX     OX    XX    OOO
                                                                                   Formic acid            80    OOO      XXX - - -     XXX    OO    O-    OOX
                                                                                   Citric acid            50    OOO     OOO OOO       OOO     OO    OO    OOO
                                                                                   Calcium hydroxide      sat.  OOO     OOO OOO       OOO     OO    OO    OOO
                                                                                   Potassium hydroxide    50    OOX     OOO OOO       OOO     OO    OO    OOO
                                                                  Alkali

                                                                                   Sodium hydroxide       40    OOX     OOO XXX       OOO     OO    OX    OOO
                                                                                   Ammonia in water       30    OOO     OOO XXX       OOO     OO    OX    OOO
                                                                                   Ammonium chloride      sat.  OOO      XXX OOO      OOO     OO    OO    OOO
                                                                Acid

                                                                                   Zinc chloride          50    OOO      XXX OOO      OOO     OO    OO    OOO
                                                                salt

                                                                                   Iron (III) chloride    50    OOO     - - - OOO     OOO     OO    OO    OOO
O = can be used, X = shortens useful life, - = cannot be used

                                                                                   Sodium sulfite         sat.  OOO     OOO - - -     OOO     OO    OO    OOO
                                                                Basic
                                                                 salt

                                                                                   Sodium carbonate       sat.  OOO     OOO OOO       OOO     OO    OO    OOO
                                                                                   Potassium chloride     sat.  OOO      XXX OOO      OOO     OO    OO    OOO
                                                                                   Sodium sulfate         sat.  OOO     OOO OOO       OOO     OO    OO    OOO
                                                                                   Calcium chloride       sat.  OOO      XXX OOO      OOO     OO    OO    OOO
                                                                Neutral
                                                                 salt

                                                                                   Sodium chloride        sat.  OOO      XXX OOO      OOO     OO    OO    OOO
                                                                                   Sodium nitrate         50    OOO      XXX OOO      OOO     OO    OO    OOO
                                                                                   Aluminium chloride     sat.  OOO     - - - OOO     OOO     OO    OO    OOO
                                                                                   Hydrogen peroxide      30    OOO     OOO OOO       OOO     OO    OO    OOO
                                                                Oxidizing

                                                                                   Sodium hypochloride    50    OOO      XXX    OOX   OOO     XX    XX    OOO
                                                                 agent

                                                                                   Potassium dichromate   sat.  OOO     OOO OOO       OOO     OO    OO    OOO
                                                                                   Chlorinated lime		           OX -     X X X 		      XXX    - -   OO    OOO
                                                                                   Ethanol                80    OOX     OOO X - -     OOO     OO    OX    OOO
                                                                                   Cyclohexane		                OOX     OOO OOO       OOO     - -   OO    OOO
                                                                Organic
                                                                solvent

                                                                                   Toluene		                    OOO     OOO - - -     OOO     X -   - -   OOO
                                                                                   Trichloroethane		             XXX    OOX     XXX   OOO     - -   - -   OOO
                                                                                   Water		                      OOO     OOO OOO       OOO     OO    OO    OOO
                                                                 Note: Information in this list is based on our general experience and literature data and
                                                                        given in good faith. However Yokogawa is unable to accept responsobility for claims
                                                                        related to this information.
                                                                 IM 12B06J03-05E-E
23

IM 12B06J03-05E-E
YOKOGAWA ELECTRIC CORPORATION          YOKOGAWA ELECTRIC ASIA Pte. LTD.              Yokogawa has an extensive sales and
  World Headquarters                     5 Bedok South Road
  9-32, Nakacho 2-chome, Musashino-shi   Singapore 469270                              distribution network.
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  Japan                                  www.yokogawa.com/sg                           Please refer to the European website
  www.yokogawa.com                                                                     (www.yokogawa.com/eu) to contact your
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  Newnan GA 30265                        No.568 West Tianshan Road Changing District
  USA                                    Shanghai, China
  www.yokogawa.com/us                    www.yokogawa.com/cn

  YOKOGAWA EUROPE BV                     YOKOGAWA MIDDLE EAST B.S.C.(c)
  Euroweg 2                              P.O. Box 10070, Manama
  3825 HD AMERSFOORT                     Building 577, Road 2516, Busaiteen 225
  The Netherlands                        Muharraq, Bahrain
  www.yokogawa.com/eu                    www.yokogawa.com/bh

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Subject to change without notice                                                                    Printed in The Netherlands, 00-000 (A) I
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