Mining News Issue 6 Hella Australia - X-PowerPack
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Mining News Issue 6 Hella Australia X-PowerPack EziPAK ® Kits UltraRAY ® Flex OptiRAY ® Flex
Mobile Equipment Lighting Mining Work Lamps
UltraBeamFF X-PowerPack UltraBeamFF X-PowerPack is machined lamp holder, ensuring high
Xenon Work Lamp a very compact, heavy-duty efficiency and perfect focus of each unit
Xenon work lamp for use on after lamp changes.
small mining machinery. It The UltraBeamFF X-PowerPack is
is suitable for 24V and 12V constructed around a new ballast
module for applications where space
electrical systems.
is at a premium. The integral electronic
Good lighting is essential ballast used by the UltraBeamFF
to create a safe and X-PowerPack is a “clean sheet” design
productive work area optimized for continuous operation
where machine operators in mining applications, with particular
can clearly see their work attention paid to limit the impact of
environment and identify Electromagnetic interference.
any hazards in time to
Hella integrated a basic version of
take the required action.
the patented MustADD® filter into the
The 35W Xenon discharge
UltraBeamFF X-PowerPack to ensure
lighting systems pioneered
the optical system remains virtually
by Hella have set the
dust free over product life in the adverse
standard across the world
atmospheres typically encountered
for delivering excellent
in mining.
visual acuity and comfort to
professional work lamp users. The optical assembly of the very
compact lamp housing is moulded from
Hella Free-Form optics enables the very
a highly corrosion-resistant heavy-duty
compact UltraBeamFF X-PowerPack to
UV resistant polymer; the rear body and
deliver a homogenous spread of light,
ballast housing is die cast aluminium
enabling operators to see comfortably
ensuring optimal heat dissipation.
for long periods of time. The light
distribution of the beam ensures an The supplied stainless steel mounting
absence of sharp transitions from light hardware is non-resonant and highly
to dark in the operator’s visual field, thus corrosion resistant. Integral DRACO®
Description Part No. significantly reducing adaptation-related dampers in the bracket system reduce
12V DC X-PowerPack eye fatigue and stress. the intensity of shock and vibration
communicated to the light. The
Xenon Wide Beam, The optical module comprises of
HMUBXHWBD-12V UltraBeamFF X-PowerPack is available
Pendant Mount a precision Free Form reflector,
in both pedestal mount and pendant
permanently assembled to a corrosion
Xenon Wide Beam, HMUBXSWBD-12V mount configurations.
Pedestal Mount resistant hardened glass lens and
24V DC X-PowerPack
Xenon Wide Beam, HMUBXHWBD-24V Product Features
Pendant Mount
• In-built 5th generation electronic • Supplied with stainless steel pedestal
Xenon Wide Beam, HMUBXSWBD-24V ballast with aluminium heatsink bracket and additional mounting foot
Pedestal Mount • Compact design • Compatible with existing UltraBeamFF
• Fast and easy installation mounting brackets
DRACO D1S DT 1.26Kg
• High-sheen free-form (FF) reflector • 12V DC and 24V DC variants
• High efficiency D1S 35W Xenon Globe • IP6K7 and IP6K9K
12/ 42W
IP6K7 IP6K9K 200G 24V
• Hardened glass lens • 200g shock resistant (ballast/housing)
• Wide Beam Optics • Clear protective cover included
Spare Parts Specifications
HM8160 Clear Protective Cover (included)
Voltage 12 and 24V DC options
HMXN4001 D1S Xenon Globe
Power Consumption 35W Globe (42W total)
Mounting Stainless steel pedestal bracket for 4-point mount and
additional stainless steel mounting foot for single bolt
mount included.
Cable Pre-wired with 0.2 metre sheathed cable and DT plug.
Temperature Range -40°C to +80°C
Protection Fully sealed against dust and moisture to IP6K9K.
Shock resistant to 200G (ballast/housing) and 30g (lamp).
HM8160 EMC Approval EMC Class 5 according to CISPR25 for absolutely
disturbance free radio and wireless transmission.
2
Mining Work Lamps Mobile Equipment Lighting
Integral Xenon Ballast
(non-replaceable)
D1S Xenon Globe
HMXN4001
Stainless Steel Bracket
Wide Beam Optic
(not serviceable)
112 136
101 84
143
24
87 73 DT Plug
Pedestal Mount Pendant Mount
3
Accessories DT Connector Kit
EziPAK® Deutsch DT Hella has developed a new The EziPAK ® kit is supplied with the
Connector Kit range of EziPAK ® service kits most popular DEUTSCH connectors
to meet the need of mobile including the essential tools to make
and repair these connections and a
field service technicians
highly detailed step-by-step instruction
maintaining mining machines document ensuring that users obtain
on site. truly professional results.
EziPAK ® kits are based on many years Each EziPAK ® kit is supplied with a
of practical experience. Each kit is hard wearing large format visual
contained in an impact resistant and reference of it’s contents, this also
washable, heavy-duty injection moulded contains the re-order information for
carry case that slides into a self locking refill packs of DT consumables, thus
modular double storage tray for easy enabling customers to maintain the
installation into field service vehicles or EziPAK ® service kit indefinitely.
use as a central storage point in the
Additional tools, empty carry cases
workshop environment.
and rack modules are also available to
The DT connector kit to service the allow service teams to create their own
popular DEUTSCH connectors is the customised kits if needed.
first module of the range to be released.
HM8283
Description Part No. Qty
®
EziPAK DT Connector Kit (389 pieces)
EziPAK® DT Connector Kit (incl. Crimping Tool HM8276) HM8283 1
Accessories
Universal DT Contact Crimping Tool HM8275 1
DT Contact Crimping Tool 0.5 - 1.0mm HM8277 1
®
EziPAK Double Drawer Storage Module (empty) HM8285 1
®
EziPAK Single Divisional Carry Case (empty) HM8286 1
HM8285
HM8275
HM8277
4
DT Connector Kit Accessories
Description Part No. Qty
DT Connectors (included)
2-Way Male DT Connector (incl. wedge) 9.HM4940 15
2-Way Female DT Connector (incl. wedge) 9.HM4941 15
9.HM4940 9.HM4941
3-Way Male DT Connector (incl. wedge) 9.HM4942 15
3-Way Female DT Connector (incl. wedge) 9.HM4943 15
4-Way Male DT Connector (incl. wedge) 9.HM4944 10
4-Way Female DT Connector (incl. wedge) 9.HM4945 10
6-Way Male DT Connector (incl. wedge) 9.HM4946 10
9.HM4942 9.HM4943
6-Way Female DT Connector (incl. wedge) 9.HM4947 10
8-Way Male DT Connector (incl. wedge) 9.HM4948 5
8-Way Female DT Connector (incl. wedge) 9.HM4949 5
12-Way Male DT Connector (incl. wedge) 9.HM4950 5
12-Way Female DT Connector (incl. wedge) 9.HM4951 5
3-Way Round Male HDT Connector 9.HM4952 5 9.HM4944 9.HM4945
3-Way Round Female HDT Connector 9.HM4953 5
Male DT Connector Pin 9.HM4954 100
Female DT Connector Socket 9.HM4955 100
Connector Sealing Plug 9.HM4956 50
Service Tools (included)
9.HM4946 9.HM4947
DT Contact Crimping Tool 1.0 - 2.0mm HM8276 1
DT Contact Removal Tool 1.0 - 2.0mm 9.HM4957 3
DT Contact Removal Tool 0.5 - 1.0mm 9.HM4958 3
DT Connector Wedge Removal Tool 9.HM4959 1
9.HM4948 9.HM4949
9.HM4954 9.HM4955 9.HM4956 9.HM4950 9.HM4951
9.HM4957 9.HM4958 9.HM4959 9.HM4952 9.HM4953
HM8276
5
Accessories Crimp Connector Kit
EziPAK® Double Crimp The professional double crimp
Hella has developed a new
Connector Kit range of EziPAK ® service kits connector kit is supplied with the most
to meet the need of mobile popular terminals and connectors as
well as a ratchet crimping tool ensuring
field service technicians
that users obtain truly professional
maintaining mining machines results.
on site.
Each EziPAK ® kit is supplied with a
EziPAK ® kits are based on many years hard wearing large format visual
of practical experience. Each kit is reference of it’s contents, this also
contained in an impact resistant and contains the re-order information
washable, heavy-duty injection moulded for refill packs of consumables, thus
carry case that slides into a self locking enabling customers to maintain the
modular double storage tray for easy EziPAK ® service kit indefinitely.
installation into field service vehicles or
Additional empty carry cases and rack
use as a central storage point in the
modules are also available to allow
workshop environment.
service teams to create their own
customised kits if needed.
HM8284
Description Part No. Qty
®
EziPAK Crimp Connector Kit (3,652 pieces)
EziPAK® Double Crimp Connector Kit HM8284 1
Accessories
EziPAK® Double Drawer Storage Module (empty) HM8285 1
®
EziPAK Single Divisional Carry Case (empty) HM8286 1
HM8285
6
Crimp Connector Kit Accessories
Description Part No. Qty
Double Crimp Connectors/Terminals (included)
Push-On Female Terminal - Red, 6.3mm 9.HM8500 200
9.HM8500 9.HM8501
Push-On Female Terminal - Blue, 6.3mm 9.HM8501 200
Push-On Female Terminal - Yellow, 6.3mm 9.HM8502 150
Push-On Female Terminal - Yellow, 9.5mm 9.HM8503 100
Fully Insulated Female Blade Terminal - Red, 6.3mm 9.HM8504 200
Fully Insulated Female Blade Terminal - Blue, 6.3mm 9.HM8505 200 9.HM8502 9.HM8503
Push-On 2-Way Male/Female Terminal - Blue, 6.3mm 9.HM8511 200
Male Blade Terminal - Red, 6.3mm 9.HM8513 200
Male Blade Terminal - Blue, 6.3mm 9.HM8514 200
Single Male Bullet Connector - Red 9.HM8520 200
9.HM8504 9.HM8505
Single Male Bullet Connector - Blue 9.HM8521 200
Single Female Bullet Connector - Red 9.HM8522 200
Single Female Bullet Connector - Blue 9.HM8523 200
Cable Connector - Red 9.HM8530 200
9.HM8511 9.HM8513
Cable Connector - Blue 9.HM8531 200
Cable Connector - Yellow 9.HM8532 100
Eye Terminal - Red, 5.0mm 9.HM8541 200
Eye Terminal - Blue, 5.0mm 9.HM8543 200
9.HM8514 9.HM8520
Eye Terminal - Yellow, 9.5mm 9.HM8548 200
Eye Terminal - Yellow, 5.0mm 9.HM8549 100
Crimping Tool (included)
Ratchet Crimping Tool 8273 1
9.HM8521 9.HM8522
9.HM8523 9.HM8530
8273
9.HM8531 9.HM8532
9.HM8541 9.HM8543
9.HM8548 9.HM8549
7Mobile Equipment Lighting Mining Warning Beacons
UltraRAY®-R & OptiRAY® Hella has developed UltraRAY®-R LED beacons with the Hella
FlexiMount LED Beacons FlexiMount rubber base pioneered Multivolt system will deliver
versions of the OptiRAY® the full rated light output even when the
supply voltage is lower than ideal. Hella
and UltraRAY-R® Amber LED
LED beacons are fully sealed and the
Warning Beacons. inside of the beacons will remain dust
This product is particularly well suited free and maintain their light intensity over
for use as rear end warning beacons life, whilst the resistance against damage
for low load trailers moving over size from vibration and shock practically
loads such as mining machines. eliminates failure of these beacons.
The Hella FlexiMount mount base Hella OptiRAY® and UltraRAY®-R
enables Hella LED beacons to beacons can be operated as both flash
be retrofitted onto pre-existing (strobe) and rotating beacons.
spigots, and ensure that the For applications that require other signal
operator can remove them to colours like Red, Blue, Green or White,
prevent theft. as well as existing beacon owners
The safety critical role of a rear end the FlexiMount bases are available as
beacons in abnormal load transport can separate units that they can assemble to
hardly be overstated. Unlike conventional any OptiRAY® or UltraRAY® beacon.
beacons the proven OptiRAY® and
Note: Please refer to the Hella Mining Catalogue for detailed information on
UltraRAY® and OptiRAY® LED products.
136 140
113
132
106
202
174
Description Part No. 189 155
®
UltraRAY -R FlexiMount HM450AFLX HM300AFLX
HM360AFLX
®
UltraRAY FlexiMount, Amber HM450AFLX
®
UltraRAY FlexiMount Adapter 9.HM450FLX
OptiRAY® FlexiMount
OptiRAY®-E FlexiMount, Amber HM300AFLX
®
OptiRAY FlexiMount, Amber HM360AFLX
OptiRAY® FlexiMount Adapter 9.HM300FLX
9.HM450FLX 9.HM300FLX
LED BARE
WIRE
SAE
IP6K5 200G COMPLIANT
FlexiMount Accessories
8007 2-Pole beacon mount
8007FM 2-Pole beacon mount, flat
8007RA 2-Pole beacon mount, 90° 8007 8007FM 8007RA 8007SCR
8007SCR 2-Pole beacon mount, screw
Hella Mining Centre of Excellence Special note: The illustrations, information and specifications
Hella Australia Pty Ltd presented and referred to in this leaflet were correct at the date
of printing. However, Hella reserves the right, subject to all applicable
ABN 77 006 256 524
laws, at any time, at its discretion and without notice, to discontinue
54-76 Southern Road, Tel: (03) 9581 9333 or change the specifications or the design of any product referred to
Mentone, Victoria 3194 Fax: (03) 9585 2654 herein. The data and suggested applications are given as a general
P.O. Box 89 E-mail: mining@ha.hella.com guide only and users should independently evaluate the suitability of
Mentone, Victoria 3194 Web: www.hella.com/mining each product for any particular application.
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