OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs

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OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
OLED solutions
for lighting
applications
Advanced Materials for Next Generation
OLEDs

Michele Ricks
DOE SSL Workshop 2020
January 2020
OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
We
are
unique
                                      Merck KGaA
                                      Darmstadt, Germany

 Since our founding more than 350     We are known as “Merck” internationally except
 years ago, we’ve become truly        for the United States and Canada, where we operate
                                      as EMD Serono in the biopharmaceutical business,
 global with more than 56,000         MilliporeSigma in the life science business,
 employees in 66 countries            and EMD Performance Materials in the
 working on break-through solutions   high-tech materials business.
 and technologies.
OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
We are the
company
behind the
companies
advancing
digital living
OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
Advancing Display
From large TVs to touch screens and free-form displays: We have
played a part in all key display innovations and can be found in
more than half of all flat-screen televisions, smartphones and tablet
computers.
Today, our customers use our unrivalled breadth of product, depth of
understanding and specialist expertise to make the most of the
increasingly vital role of display in a digital era:

     LC materials      OLED materials       Photoresists         Reactive
                                                                 Mesogens
     Market Leading    Revolution in        A global leader in
     Innovation        display & lighting   Display Resists      Ultra-thin
                                                                 coatings and optic
                                                                 films

     Siloxanes         Quantum              LED Phosphors
                       materials
     New backplanes                         Bright, energy-
     and Barriers      Major leap in        efficient & vivid
                       display color
OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
Challenges for
     OLED lighting

01
OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
Transport Materials for OLED Lighting
Opportunities and Challenges

                                                      CGL materials can contribute to lowering voltage

                                                      Blue unit is critical to increase efficiency,
                                                      as R/G is usually de-tuned to balance color

     J. Spindler et al. “24-2: Invited Paper: High Brightness OLED Lighting”, SID INT SYMP DIG TEC, 47 (2016).

    Higher lm/W devices can broaden the market for OLED lighting.
    Improve lm/W by increasing efficiency and lowering voltage.
6   DOE SSL R&D Workshop - San Diego 2020
OLED solutions for lighting applications - Advanced Materials for Next Generation OLEDs
OLED @ Merck KGaA,
     Darmstadt, Germany,
     Performance Materials

02
We offer state-of-the-art materials developed for the full stack of
both processing technologies, printing and vapor

                                                    Early Research             Product Research                  Product Development
    Cathode                                         Novel          Long-term   New lead            Derivatives   Tailored products     Application
                                                    concepts       topics      structures                        for specific stacks
    EIL              Electron Injection
                                                                                            Electron transport materials

    ETL              Electron Transport                                                     Phosphorescent host materials

                                                                                                                                                     Market introduction
                                                                          Phosphorescent dopants
    EML              Emission R,G,B
                                                    Hyper OLED                              Fluorescent blue dopants
    HTL              Hole Transport                                                         Hole transport materials

                     Hole Injection                                       Hole injection materials / p-dopants
    HIL

    Anode            ITO
                                                    ELQD         Printable OLED systems

            R&D portfolio covering the full range from early hot topics to mature products

8           DOE SSL R&D Workshop - San Diego 2020
Our Approach
Broad Material Portfolio
                                                  B prime               G prime

                                                  HTL                   ETL

Ref: IMID 2018, A25-3                             Freedom to tune device performance
                                                  independently in RGB
9         DOE SSL R&D Workshop - San Diego 2020
Our Approach
Material Combinations and Full Stack Understanding

     Example 1: Interaction between HTL and EBL                                   Example 2: Interaction between HBL and ETL

                        Weakly                 Moderately        Strongly                    102
                        conducting HTL         conducting HTL    conducting HTL              100                                        HBL2/ETL2
                                                                                                       HBL1/ETL1
                15                                                                           98
               14.5                                                                          96

                                                                                   Eff [%]
                14                                                                           94
     EQE [%]

               13.5                                                                          92
                                                                                             90                                              HBL2/ETL1
                13
                                                                                             88
               12.5
                                                                                             86              HBL1/ETL2
                12
                                                                                             84
               11.5                                                                                0    50      100       150     200       250     300
                                       EBL1      EBL2     EBL3                                                           LT [%]

     There is no universally best material!                                       One by one replacement does not bring solution!

                  We leverage a broad portfolio and understanding of interactions within the
                  device to optimize performance for specific applications
10                DOE SSL R&D Workshop - San Diego 2020
Example
Interaction between HTL and EBL

       ETL                                                   HTL       EBL                  HTL         EBL              HTL       EBL
     Blue EML                             HOMO

       EBL
       HTL
 p-doped HTL
                                                         EBLs on high HOMO HTL   EBLs on medium HOMO HTL        EBLs on deep HOMO HTL
         Efficiency

                                                  Rel. EQE

                                                                                 Rel. EQE

                                                                                                              Rel. EQE
                       h-poor        h-rich 

                                 LT                                Rel. LT                        Rel. LT                      Rel. LT

         • Strong interaction with HTL
         • Most efficient EBL in one device can be least efficient in another!
11        DOE SSL R&D Workshop - San Diego 2020
How to adjust the charge balance?
Our Electron Transport Material portfolio (selection)

        ETL                   ETMs in vapor blue stack
                                          115%
      Blue EML                                                    ETM-E
                                          110%
        EBL                                                               ETM-C
                                          105%            ETM-D
                                                                                         ETM-A
                                                                                                   Less
        HTL
                                          100%
                                                                            ETM-B
                              Rel. Eff.

     p-doped HTL                                                                                 e-transporting
                                          95%

                                          90%           More
                                          85%          e-transporting

                                          80%
                                                                                                        ETM-L
                                          75%
                                                 50%                                100%                          200%
                                                                                    Rel. LT

          ETM portfolio covering a wide range of charge balance for tuning between LT and eff.

12        DOE SSL R&D Workshop - San Diego 2020
Example
Electron Blocking Material portfolio for fluorescent blue (selection)

     ETL                EBLs in blue stack with moderately e-rich ETL   EBLs in blue stack with strongly e-rich ETL

 Blue EML

     EBL

     HTL                              H-poor
                        Rel. EQE

                                                                        Rel. EQE
p-doped HTL
                                                                                    Same order of
                                                                                    materials but
                                                                                    different curvature
                                                        H-Rich

                                                   Rel. LT                                     Rel. LT

           HTM portfolio for tuning between LT and efficiency by choice of EBL
           Interaction with choice of ETL has to be considered

13         DOE SSL R&D Workshop - San Diego 2020
Example
Optimizing lifetime and driving voltage

         Lifetime and driving voltage can be
         optimized with the right
                                                             Materials
                                                                         Charge-
                                                                         balance              Full stack
         combinations of materials                                                            understanding

                                                                   Material
                                                                 combinations                 We aim for understanding
                                                                                              the whole OLED device and
                                                                                              interaction of the different
                                                                                              layers and interfaces with
                                      Stack                    U [V]     Rel. EQE   Rel. LT   each other.

     HTM-1 / EBL-1 / Ref-Host - Ref-Dopant / HBL-1 / ETM-1     Ref        1.00      1.00
     HTM-1 / EBL-1 / New Host - Ref-Dopant / HBL-1 / ETM-1   -0.15 V      0.95      1.20
     HTM-2 / EBL-2 / New Host - Ref-Dopant / HBL-1 / ETM-1   -0.52 V      0.97      1.55
     HTM-2 / EBL-2 / New Host - Ref-Dopant / HBL-2 / ETM-2   -0.70 V      0.97      1.65

14      DOE SSL R&D Workshop - San Diego 2020
Key Messages
Tuning efficiency by transport layers

                        Portfolio approach is key for
                        offering Transport Layers.                                        „Charge
                        Interplay between HTL/EBL/HBL/ETL                                 Balance“
                        determines overall performance.                                   is often
                                                                                          dominating the
                        Extensive combination screening                                   LT/efficiency
                        is necessary to optimize OLED stack.                              performance

       Our approach:
        Actively developing materials for various OLED layers to understand full stack
        Significant investments in physics / application lab resources

15   DOE SSL R&D Workshop - San Diego 2020
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