PRESENTATION OF SINAVAL - Brazilian Union of Shipbuilding, Shiprepair & Offshore Industries OCDE - 2012 NOV 29th/30th - OECD
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OCDE – 2012 NOV 29th/30th
PRESENTATION OF SINAVAL
Brazilian Union of Shipbuilding, Shiprepair & Offshore
Industries
SINAVAL is the Brazilian institution that represents the local shipyards installed on different regions around the country. The key mission is to defend and protect the shipbuilding industries interests and to have representatives in study groups on governments and also on educational and research institutions.
SINAVAL ASSOCIATES
All Brazilian shipyards – 51 sites
Small sites – Supply Vessels (PSV, AHTS, PLSV, TUGS,
Pushers)
Medium to Large sites – Tankers Vessels (Suezmax,
Aframax, Panamax, Dark/Clear, GLP, Bunkers)
Large sites – Production & Drilling Platforms (FPSO,
FSO, Drill ships, SemiSub, Modules)Post Salt period employees generation
The Shipbuilding industry recovery on the last 10 years
increased significantly the amount of direct jobs in the
shipyards.
62.000
Growth of 2.347%
39.155 40.000
25.000
18.000 19.000
1.430 1.900
61
65
71
72
73
74
75
1 8
80
81
85
90
96
97
2 8
1
02
03
04
20 5
8
09
10
11
19 0
19 0
19 6
19 9
20 6
2 7
12
2 0
7
9
00
0
00
6
7
7
97
0
0
00
19
19
19
19
19
19
19
19
19
19
19
20
20
20
20
20
20
20
19
19
19
20Pre salt period – Petrobras BP
Investments during the 2012-2016 period:
Implementation vs. Evaluation
Under Implementation All E&P Under Evaluation Projects for
2012-2016 BP projects in Brazil and projects of
the remaining segments in phase IV*
the remaining segments
currently in phase I, II and III.
236.5 Billion 208.7 Billion 27.8 Billion
980 projects 833 projects 147 projects
1.7 (**)
24.8% (US$ 4.6 Billion)
27% (US$ 1.7 Billion)
(US$65.5 Billion)
7%
(US$ 1.9 Billion)
0%
60.0% 37% (US$ 0.1 Billion
(US$ 141.8 Billion) 65% (7.8 Billion) 5%
5.8% (US$ 137.2 Billion) 1.8% (US$ 1.3 Billion)
(US$13.8 Billion) (US$3.7 Billion)
21% 1.7%
(US$ 5.0 Billion) (US$3.5 Billion) 21%
1.5% (US$ 6.0 Billion)
0.9%
1.3% (US$ 3.6 Billion)
(US$ 1.9 Billion)
(US$ 3.0 Billion) 1.6% 1.4%
(US$3.8 Billion) (US$ 3.0 Billion ** E&P ABROAD
E&P RTM G&E Petrochemical Distribution Biofuels Corporate
*Includes budget already designated for projects under evoluation for RTM, G&E, Pretrochemical, Distribution, Biofuels and Corporate.Capacity and Occupancy of Major Shipyards and
Construction Sites
Mauá
Occupancy State City
• 8 Panamax Rio de Janeiro Niterói
• 10 Light Products Available Area Steel Processing
334.000 m2 36.000 tons per year
• 2 Dark Products
Dry Docks Quays Careers
• 1 Building Modules and Integration 1 4 1
(FPSO Cidade Ilha Bela)
Source: SINAVAL
Labor Peak:
3.950 people in Sep/2014
Current Situation
In OperationCapacity and Occupancy of Major Shipyards and
Construction Sites
Brasfels (Keppel Fels – Singapore)
Occupancy State City
• 6 Semi-submersible Drilling Rio de Janeiro Angra dos Reis
Rigs
• 1 Hull Construction and Integration Available Area Steel Processing
(P-61)
410.000 m2 50.000 tons per year
• 2 Building Modules and Integration
(Replicantes 1 and 4)
Dry Docks Quays Careers
• 2 Integrations (Cidade São Paulo 1 2 3
and Cidade Paraty)
Source: SINAVAL
Labor Peak:
7.900 people in Aug/2014
Current Situation
In OperationCapacity and Occupancy of Major Shipyards and
Construction Sites
OSX ( Hyundai – Korea)
Occupancy State City
• 11 Products and 1 PLSV Rio de Janeiro São João da Barra
Available Area Steel Processing
• 7 Fixed Platforms
2.500.000 m2 180.000 tons per year
• 4 Hull Constructions
Dry Docks Quays Careers
• 6 Building Modules and 1 1 8
Integration
Source: SINAVAL
• 3 Building Modules and Integration
(FPSO Cidade Mangaratiba and
Replicantes 2 and 5)
• 5 Drilling Vessels
Labor Peak(*):
11.500 in Jul/2016
Current Situation
Under construction
Intended to own OSX
(*)The peak considers only Petrobras projectsCapacity and Occupancy of Major Shipyards and
Construction9 Sites
ERG 1 and ERG 2 (Cosco – China)
Occupancy State City
• 8 Hull Constructions Rio Grande do Sul Rio Grande
(Replicantes 1 - 8)
(ERG 2) • 3 Drilling Vessels Available Area Steel Processing
834.300 m2 120.000 tons per year
• 1 Building Modules, Topside and
Integration (P-55)
Dry Docks Quays Careers
1 2 0
Source: ENGENHARIA
Labor Peak:
7.750 people in Sep/2015
Current Situation
In Operation (ERG 1) / Under construction (ERG 2)Capacity and Occupancy of Major Shipyards and
Construction Sites
Atlântico Sul (EAS) – (IHI – Japan)
Occupancy State City
• 14 Suezmax Pernambuco Ipojuca
Available Area Steel Processing
• 8 Aframax
1.500.000 m2 160.000 tons per year
• 1 Building Modules, Conversion and
Integration (P-62)
Dry Docks Quays Careers
• 7 Drilling Vessels 1 2 2
Source: SINAVAL
Labor Peak:
8.000 people in Aug/2016
Current Situation
In OperationCapacity and Occupancy of Major Shipyards and
Construction Sites
Enseada do Paraguaçu (EEP) (Kawasaki – Japan)
Occupancy State City
• 6 Drilling Vessels Bahia Maragogipe
Available Area Steel Processing
1.600.000 m2 36.000 tons per year
Dry Docks Quays Careers
1 1 0
Source: SINAVAL
Labor Peak:
4.200 people in Apr/2016
Current Situation
Under ConstructionCapacity and Occupancy of Major Shipyards and
Construction Sites
Jurong (Singapore)
Occupancy State City
• 6 Drilling Vessels Espírito Santo Aracruz
• 2 Building Modules and
Integration(Replicantes 3 and 6) Available Area Steel Processing
825.000 m2 48.000 tons per year
Dry Docks Quays Careers
1 1 0
Source: SINAVAL
Labor Peak:
4.850 people in Oct/2016
Current Situation
Under ConstructionCapacity and Occupancy of Major Shipyards and
Construction Sites
Inhaúma
Occupancy State City
• 4 Hull Conversion – Transfer of Rights Rio de Janeiro Rio de Janeiro
(P-74, P-75, P-76 and P-77)
Available Area Steel Processing
320.000 m2 42.000 tons per year
Dry Docks Quays Careers
2 2 0
Source: ENGENHARIA
Labor Peak:
4.800 people in Nov/2012
Current Situation
In ModernizationCapacity and Occupancy of Major Shipyards and
Construction Sites
ENAVI-RENAVI
Occupancy State City
• 3 Bunker Ships Rio de Janeiro Niterói
• 2 Dark Products
Available Area Steel Processing
200.000 m2 40.000 tons per year
Dry Docks Quays Careers
4 1 0
Source: SINAVAL
Current Situation
In OperationCapacity and Occupancy of Major Shipyards and
Construction Sites
Shipyards - 8 FPSO Replicantes Modules
DM-TKK Consortium – Itajaí (SC) – Total Area of 98.300m2 – In Planning
• 8 Building Fuel Gas and • 8 Building Generation 2 Modules
Dehydration Modules
• 8 Building Generation 1
Modules
IESA – Charqueada (RS) – Total Area of 359.300m2 – Under Construction
• 8 Building CO² Compression • 8 Building Main Compression
Modules and Vapor Recovery Modules
• 8 Building Gas Compression • 8 Building Injection Gas
Exportation Modules Compression Modules
Tomé/Ferrostal – Maceió (AL) – Total Area of 77.000m2 – Under Construction
• 8 Building Oil Processing • 8 Building Oil Processing and
Modules Production Water Treatment Modules
• 8 Building Launchers, Receivers and
Manifolds ModulesCapacity and Occupancy of Major Shipyards and
Construction Sites
Other Shipyards and Construction Sites
Occupancy Occupancy
• 7 Gas Tankers – Itajaí (SC) • 1 Building and Integration
Shipyard Modules (Cidade Ilha Bela –
SBM/Brasa (RJ)
• 4 Panamax – EISA (RJ) • 2 Building Probe (Jack-up P-59
and P-60) – CRP (BA)
• 3 Bunkers – SUPERPESA (RJ) • 2 Building Modules (P-55 and P-
63) – Porto Rio Grande (RS)
• 3 Bunkers – São Miguel (RJ) • 1 Building Modules and
Integration (P-58) – Porto
Rio Grande (RS)
• 8 GLPs – STX Promar (PE)
• 7 Light Products – Rio
Nave (RJ) - STX
• 2 Building Modules (P-58 and P-
62) – UTC (RJ)
• 3 Dark Products – Rio
Nave (RJ) – STX
• 2 Building Modules (P-58 and P-
62) – NUCLEP (RJ)
Other foreing shipyards:
• 1 Building Modules (Cidade Wilson, Sons (UK) – Navship (Edison Chouest USA)
Paraty) – EBSE (RJ) Detroit (Chile)Shipping companies in Brazil •BOURBON – FRANCE •OSM – NORWAY •MAERSK – DENMARK •BRAM OFFSHORE – USA •PANCOAST – GREECE •MERCOSUL LINE – DENMARK •DEEP SEA – NORWAY •SAVEIROS – UK •UP – ARGENTINA •FAROL – USA •SEACOR – USA •WILSON, SONS – UK •ELCANO – SPAIN •SEALION – UK •NORSKAN – NORWAY •FARSTAD – NORWAY •SIEM – NORWAY •OLYMPIC – NORWAY •FINARGE – ITALY •SOLSTAD – NORWAY •TECHNIP – FRANCE •FLUMAR – NORWAY •STARNAV – CHILE •UP – ARGENTINA •FUGRO – NORWAY •SUB SEA 7 – NORWAY •LATHO – USA •GULF – USA
Petrobras Vessels
Current and projected fleet Future Demand (2012-2020)
2020 Strategic Planning
Future Situation + 88 Tanker Vessels
Jan/12 Accumulated Values(1)
Critical Resources Situation
By 2016 By 2020
Tanker Vessels (DWT x 1000t) 16,000 19,000 24,500 + 198 Large Supply
Boats
Large Supply Boats* 216 313 358
Production Units (SS and FPSO) 45 56 81 + 38 Production
Drilling Rigs (SWD > 2.000 m) 26 42 65 Units
(1) The future situation of 2020 does not reflect the sum of the current situation with future
demand, as there are vessels whose contracts expire by 2020. This demand may be revised
as necessary. + 48 Drilling Rigs**
(2) Future Demand includes hired demand, demands in hiring phase and yet to be hired
demand.
Significant equipment demand mapping:
Historically imported equipment with potential to attract foreign suppliers
Equipment produced nationally but with potential bottlenecks in production capacity
* AHTS, ORSV, PSV
Source: Transpetro; PNG 2012-16; Petrobras (E&P-SERV/US-CONT and AB-LO/TM) ** 33 will be constructed in BrazilTanker Vessels
Fleet increase by 2020
Petrobras Fleet Growth Program with
Brazilian Vessels
PROMEF I and II EBN I and II
49 Vessels until 2020 39 Vessels until 2017
14 Suezmax 12 Products 26 Products
8 Aframax 8 L&G 6 Bunker
4 Panamax 3 Bunkers 7 L&G
3 delivered Vessels and 22 Vessels in advanced stage of
2 Vessels in advanced stage of construction
construction
24 Vessels in hiring phase or initial 37 Vessels in hiring phase or initial
construction phase construction phase
Equipment demand not yet addressed for 61 Vessels (until 2020)
Example of equipment with potential for national development
61 Vacuum Sewage Systems 72 Life Boats + Davit
53 Inert Gas Generation Unit 1.830 Accomodation Cabines
Source: Transpetro; Petrobras (AB-LO/TM)Large Supply Vessels
Fleet increase by 2020
Current Petrobras Fleet Quantity Future Demand
AHTS 55
Maintenence TO´s + DMA´s + New Production Units
Instalation + FPSO`s and NT´s Operation + 198 Large Supply Vessels
OSRV 36 until 2020
Oil Recovery
(almost the same quantity as the current
PSV 125 fleet – 216)
General Cargo + Oil + Bulk + Cement
TS 21
Tugs + Oil Recovery Example of equipment with potential for national
development
LH 30
SOS Standby + Handling Spy (messenger) 198 Offshore Cranes
198 Vacuum Sewage Systems
SV 4 396 Life Boats
SOS Standby
55.700 Manual Operated Valves
44.550 ton of Pipinp
UT / P 38
Emergency Cargo / Passenger
4.800 ton of Fitting
Source: E&P-SERV/US-CONTDrilling Rigs
Fleet increase by 2020
Petrobras Drilling Rigs Startup Timeline
+14
Drilling rigs considered for the
equipment demand analysis
Equipment demand not
yet addressed for the 33
drilling rigs to be delivery
until 2020
+9
Example of equipment with
+8
potential for national development
33 Derrick Structure
+6 33 Traveling equipment
+5 33 Choke and Kill Manifold
+5
33 sets of Risers
33 BOP (parcial)
33 sets Eletrical System
204 Main Diesel Generators (parcial)
33 Emergency generators
+1 99 Deck Cranes
198 Azimut Thrustrs
3.201 Pumps
1.089 HVAC System
Construction Site 33 Accomodation
Abroad Brazil
Source: Petrobras; Sinaval * Being negotiated. Estimate will be confirmed at the contract signingPre salt period future employees generation
Average data of production
in brazilians shipyards
•Medium Salary US$ 2,300
Month
•Productivity 270 Mh
Ton
•Cost US$ 23,00
MhLabor Requirements Brazilian Regulatory Norm – NR.34 Requirements: Creation of a tripartite commission between: Shipyards (safety technicians, safety engineers and medical safety), Workers and Labor inspectors Objective: achieve regulatory actions to the working conditions evolution and colaborate with the labor inspectors on road mapping best practices at work – DECENT WORK Results: creation and implementation of the NR34, 2009NOV reconized by the ILO.
Thank you
Av. Churchill, 94 - 6th flor
CEP 20020-050 – Rio de Janeiro, RJ, Brazil
Phone: 0055 21 2532-4878/Fax: 0055 21 2532-4705
www.sinaval.org.br
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