Single Skin Roofing and Cladding - United Roofing Products

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Single Skin Roofing and Cladding - United Roofing Products
CI/SfB
                        (4-)   Nh2

              August 2014

 United Roofing Products

Single Skin Roofing
      and Cladding
Single Skin Roofing and Cladding - United Roofing Products
Pitched Roofing Sheets & Cladding

                              Profiled Metal Sheets
United Roofing
Products                      This brochure describes URP’s profiled
                              metal sheets for roofing and cladding
Devon's leading
                              industrial, commercial and agricultural
manufacturer of metal
                              buildings, and other unheated
roofing and cladding
                              structures.
sheets.
                              Profiled sheets are available in 0.5 and
We offer a rapid service
                              0.7 mm thickness in plastisol and
which minimises waste,
                              polyester finishes. There are two deep
as our made-to-measure
                              profiles for roofing and cladding, a
roofing and cladding
                              shallow profile liner sheet and shallow
sheets match your
                              corrugated sheets.
project’s specification.
We also supply rooflights,     We offer a comprehensive range of
plastic guttering and pipes   fixings, sealants and flashings, as well
and other ancillary           as roof lights and guttering.
products.
                              Requirements
We are happy to discuss
your requirements and to      URP’s profiled metal
advise on the best way of     sheets are CE marked to
meeting them.                 BS EN 14782:2006.
                              A copy of the Declaration of
URP is a founder member
                              Performance is available on our web
of the Rural and Industrial
                              site.
Design and Building
Association (RIBDA).          Warranty
                              A standard steel mill backed warranty
                              of up to 30 years is available on our
                              plastisol profiles. This must be
                              requested at the point of order.

                              Please consult our sales office for more
                              information.

2   |   United Roofing Products
Single Skin Roofing and Cladding - United Roofing Products
Technical Description

                                                           1000 cover width                                      We manufacture a range of
URP1000/32                                                24                      colour side
                                 200             130
Forward                                                                                                          cold-rolled and corrugated
                                                                   32
Roof & Walls                                                                                                     roofing and cladding
                                                           1000 cover width                                      profiles.
URP1000/32                                                24                      colour side
                             200                    130
Reverse                                                                                                          We can also supply bespoke
Walls only                                                                                        32             profiles where it is
                    URP1000/32: a 32 mm deep panel for roofing and wall cladding. Available in                    important to match to
                    plastisol, polyester coated and PVF2.                                                        existing cladding.

URP1000/34
                                                             1000 cover width                                    Finishes
                                            66       30                  166                    colour side
Forward                                                                                                          Plastisol Leathergrain: an
                                                                                       34
Roofs & Walls
                                                                                                                 embossed PVC 200μm
                                                          1000 cover width                                       thick, factory-applied colour
URP1000/34                                          30
                                            66                        166                   colour side
Reverse                                                                                                          coating, which is tough and
Walls only                                                                             34                        scratch resistant with a long
                    URP1000/34: a 34 mm deep panel for roofing and wall cladding. Available in                    lifespan.
                    plastisol, polyester coated and PVF2.
                                                                                                                 Polyester coating: a factory
                                                                                                                 applied, lower cost coating
                                                           1000 cover width
URP1000/20 Liner                                                                                                 which is suitable for use on
                                       20           143         200
Over Purlin                                                     20                                               agricultural buildings.
                                                                                                colour side      PVF2: a fluorocarbon
                                                           1000 cover width
URP1000/20 Liner                                 143                                                             (PVDF) wet paint system
                                       20                       200
Under Purlin                                                                                                     applied to a zinc-aluminium
                                                                                 20             colour side
                                                                                                                 treated substrate.
                    URP1000/20: a 20 mm deep liner panel coloured white on one face, for internal
                    lining of walls and roofs, which can be installed above or below the purlins.
                    For non-fragile applications, URP1000/32 profile in 0.7mm thickness is supplied.

                                                                 990.6
                                             76.2                                 colour side
                                                            18
13/3 corrugated

                    13/3: a shallow profile corrugated sheet. Available in plastisol, polyester
                    coated and plain galv. Also available in 8/3 (608mm cover) in plain galv.

  Table 1: Profile dimensions
  Panel                          Application                             Cover width         Thicknesses      Profile depth   Length(s)*

  URP1000/32 Forward             Roofing, & Wall Cladding                 1000mm              0.5; 0.7mm       32mm            up to 10m
  URP1000/32 Reverse             Wall Cladding only                      1000mm              0.5; 0.7mm       32mm            up to 10m

  URP1000/34 Forward             Roofing & Wall Cladding                  1000mm              0.5; 0.7mm       34mm            up to 10m
  URP1000/34 Reverse             Wall Cladding only                      1000mm              0.5; 0.7mm       34mm            up to 10m

  URP1000/20 Over                Over Purlin Liner                       1000mm              0.4; 0.7mm       20mm            up to 6m
  URP1000/20 Under               Under Purlin Liner                      1000mm              0.4; 0.7mm       20mm            up to 6m

  URP1000/32                     Non-fragile liner                       1000mm              0.7mm            32mm            up to 10m

  13/3 Corrugated                Roofing & Wall Cladding                  990mm               0.5; 0.7mm       18mm            up to 10m

 * longer lengths available subject to circumstances.

                                                                                                    United Roofing Products |         3
Single Skin Roofing and Cladding - United Roofing Products
Performance

                                 Biological
                                 Profiles are unaffected by mould,
                                 mildew and fungi, and do not support
                                 vermin.                                     Goosewing Grey*          10A05

                                 Durability

                                 Plastisol
                                 The standard plastisol leathergrain         Albatross/Pigeon Grey    18B17

                                 finish has a predicted service life of up
                                 to 30 years to first repaint.

                                 A steel mill backed warranty is available
                                 provided it is demanded at the time of      Moorland Green           12B21
                                 order so it can be registered with the
                                 steel mill.

                                 For extended warranties on plastisol
                                 please consult our sales office.
                                                                             Mushroom                 10B19

                                 Polyester
                                 Standard polyester finishes have a
                                 predicted service life until first repaint
                                 of 15 years.                                Olive Green              12B27

                                 Other finishes
                                 Please discuss any other finishes with
                                 our sales team.
                                                                             Juniper Green*           12B29
                                 Standard Colours
                                 The colours shown right include the
                                 nearest British Standard / RAL
                                 reference for guidance only as the
                                                                             Slate Blue*              18B29
                                 colours vary slightly from British
Fire                             Standard / RAL.
Panels achieve Class 1 surface   Other colours available subject to
spread of flame to BS 476-1:      availability, price on application.
1997, equivalent to Class O as                                               Vandyke Brown*           08B29
defined in Approved Document      Due to limitations in printing, colours
B; they achieve class FAA/SAA    are for guidance only - specification
to BS 476-3:2004.                should be made from an actual sample.

                                 If the colour is required to match an
                                                                             White*                   00E55
                                 existing project please let the sales
                                 team know at the point of enquiry.          *Also available in Polyester coated
                                                                             finish

4   |   United Roofing Products
Single Skin Roofing and Cladding - United Roofing Products
Other Products

AntiCon                                          Gutters
Specially developed to control                   We manufacture pre-finished
condensation and prevent dripping                metal gutters to your design in
water in non-insulated metal buildings.          lengths up to 10m. Available
AntiCon is a layer of absorbent felt             insulated and uninsulated in
bonded to the underside of the metal             material up to 3mm thick.
sheet.
                                                 We also stock 160mm and
Anti-condensation steel cladding, has a          200mm half round plastic
high moisture absorption capacity; the           gutters, 110mm and 160mm
fibre-microsphere structure covering              down pipes and all accessories
the panel is able to absorb up to one            in grey and black.
litre per square metre.
                                                 Highlight
By eliminating the dripping water
created by condensation, AntiCon helps           The latest concept in
livestock stay dry and prevents damage           ventilated wall cladding.
to valuable goods and machinery.                 A steel wall cladding that gives
AntiCon is available on all our 0.7mm            superb ventilation and light
roofing sheets.                                   transmission. Highlight can
                                                 negate the need for rooflights
Fixings & Purlins                                as it fills the building with
                                                 evenly distributed light and
Metal purlins available to suit your
                                                 fresh air providing a natural
needs on request.
                                                 sheltered environment ideal
We are able to supply the relevant               for all livestock.
fixings whether you are fixing to timber
                                                 Proven for use within equine
or metal purlins.
                                                 arenas, menages and milking
Flashings & Fabrication                          parlours. Highlight provides
                                                 ample light and ventilation.
Manufactured to your design, our
flashings are fabricated with a 0.7mm             Manufactured from a coated
material as standard.                            pre-galvanised steel coil, we
                                                 perforate, roll and cut to your
Various finishes are available: Plastisol,
                                                 required lengths, matching the
Polyester, PVF2 & Galvanised - Powder
                                                 height of your building for
coating available. Galvanised flashings
                                                 quick and easy installation.
up to 2mm thickness and Aluminium
flashings up to 3mm are standard.

Rooflights
We supply a full range of GRP rooflights
to provide daylight to any commercial,
industrial or agricultural building.
Heavy duty GRP rooflights to suit
1000/32 and 1000/34 profiles are
stocked in 2m, 2.5m, 3m, and 4m
lengths. Other profiles and lengths are
available on request.

                                            United Roofing Products |           5
Single Skin Roofing and Cladding - United Roofing Products
Design Guidance

                              Fixings                                       Laps and sealing
                              Trapezoidal Roof and Wall profiles             Side laps are formed by lapping the female
                              should be fixed through the valleys to         crown of a profile over the male crown of
                              the purlin with either carbon steel or        the adjoining profile. The exposed edge of
                              stainless steel self-drilling screws having   a lap should face away from the prevailing
                              a 19mm integral washer. The screws can        wind. The lap should be sealed with a single
                              be supplied with loose coloured caps or       6 x 5mm run of butyl sealant applied to
                              factory coloured heads.                       the crown of the first panel (see figure 1)
                                                                            and stitched with a 22m long self drilling
                              Fixings to Light section steel should be
                                                                            metal to metal fixing with a 16mm washer.
                              at least 25mm long, and embedment
                              into timber purlins should be at least        End laps are required where there are
Structural                    30mm.                                         several tiers of panels on a roof. The upper
                                                                            profile should overlap the lower one by
Roof profiles are designed     Corrugated sheets should be fixed to
                                                                            150mm. There should be two 6 x 5mm
to be supported by steel or   Light section with a 65mm screw with a
                                                                            runs of butyl sealant applied to the head
timber purlins, with the      Baz washer, 60mm into timber.
                                                                            of the lower profile (see figure 2). The laps
broad valley resting on the
                                                                            are fixed by the fixing screws for the tail of
purlin. For 0.7mm thick
                                                                            the top profile.
profiles, purlins should be
set at 1.8m maximum                                                         Where four profiles overlap additional
centres. Consult URP for                                                    runs of butyl sealant are required between
guidance on setting purlins       URP1000/32 fixings                        the crowns of all four sheets.
at greater centres. Wall           Roof sheets - intermediate
profiles should be fixed
with their narrow valleys          Roof sheets - end laps
against the side rails.
All profiles should be              Wall sheets - intermediate
isolated from preservative
treated timber by PVC              Wall sheets - end laps
barrier tape applied to the
bearing face.                      Roof sheets - side laps

Supporting steelwork
                                   Wall sheets - side laps
should meet the
tolerances of BS EN 1090-
2:2008 and fixing planes on        URP1000/34 fixings
purlins should be less than        Roof sheets - intermediate
L/600 apart (where L is the
purlin spacing).                   Roof sheets - end laps
The minimum roof pitch
is 4˚.                             Wall sheets - intermediate

                                   Wall sheets - end laps

                                   Roof sheets - side laps

                                   Wall sheets - side laps

6   |   United Roofing Products
Single Skin Roofing and Cladding - United Roofing Products
Sitework

Preparation                                                                          Delivery, handling and
Before fixing sheets determine                                                        storage
the direction of the prevailing                                                      Profiles are supplied banded
wind and check the squareness                                                        when delivered to site.
and accuracy of the steelwork.        sheet   sheet   sheet   sheet
                                                                                     Offloading is the responsibility
Check all sheets for damage             3       5       7       9
                                                                                     of the customer. Profiles can
before fixing.                                                          overlap
                                                                                     be off-loaded directly to the
                                                                                     roof, or to a storage area,
Installation
                                                                                     which should be dry and well
                                      sheet   sheet   sheet   sheet   sheet
Lay sheets in the sequence              1       2       4       6       8            away from traffic. Packs may
shown (figure 1), keeping the                                                         be stacked using suitable
lower run one sheet ahead of                                                         wooden bearers and packers.
the higher run to ensure that                                                        Bearers should be placed
the higher sheet is always                                                           above each other.
lapping over the lower sheet.
                                                                                     Handle profiles carefully to
                                   Figure 1
Apply a single continuous bead                                                       avoid marking weather sheets.
of 6 x 5mm butyl sealant the                                                         Lift sheets from the pack – do
length of the side lap on                                                            not drag them. Observe site
sheet 1 (figure 2). Position                                                          health and safety procedures
sheet 2 adjacent to sheet 1 with                                                     and the results of manual
the foot of the sheet to the                                                         handling and other
eaves. Fix sheet 2 and stitch at                                                     assessments.
400mm centres on the overlap
                                                                                     Maintenance
Apply two beads of 6 x 5mm
butyl sealant to the head of                                                         It is good practice to carry out
sheet 1 and 2 approximately                                                          annual inspection of the
75mm apart (figure 3). Position                                                       building exterior and to carry
sheet 3 and fix through the                                                           out any remedial work
centre of every trough between                                                       identified during the
                                   Figure 2                                          inspection. Minor scuffing of
the two runs of sealant.
                                                                                     the colour coating should not
If fixing to intermediate purlins
                                                                                     be treated. Deeper scratches
(no laps), see design guide on
                                                                                     which reach the substrate
page 6 for fixing layout.
                                                                                     should be repaired with touch-
                                                                                     up paint.

                                                                                     The touch-up paint should
                                                                                     only be applied to the original
                                                                                     scratch using a fine paint
                                                                                     brush. As touch-up paint will
                                                                                     dry to a slightly different
                                                                                     colour than the original
                                                                                     coating the area which is
                                                                                     touched up should be kept as
                                                                                     small as possible.
                                   Figure 3

                                                                                 United Roofing Products |              7
Single Skin Roofing and Cladding - United Roofing Products
United Roofing Products
                                             Longbridge Meadow Ind Estate • Cullompton • Devon • EX15 1BT • UK
Tel: 01884 839 302 • Fax: 01884 839 029 • Email: sales@unitedroofingproducts.com • www.unitedroofingproducts.com

Technical Support                                       Environmental Credentials
We offer free technical support for all our             We are keen to reduce the impact our business and
products, including:                                    processes have on the environment and the
• technical data sheets;                                communities we live in.

• copies of test certificates;                          While the introduction of sustainable construction

• loading calculation:                                  methods is a challenge to the whole construction
                                                        industry, our main raw material – steel – is widely
• design and installation guidance.
                                                        recycled: 85 - 90% of steel from demolition goes for
                                                        re-use and 40% of steel used in new construction has
Call us on 01884 839302 or email queries to             been recycled.
sales@unitedroofingproducts.com.
                                                        By using modern machinery and upgrading our facilities
Copies of all our product information are               we are continually reducing the impact of our products
available on our web site:                              on the environment, and improving their contribution to
www.unitedroofingproducts.com                           the long-term performance of buildings.

As well as a profiled sheet manufacturer, we are also a major distributor of:

 Composite panels                Purlins      Fixings & sealants          Gutters          Aluminium products
Single Skin Roofing and Cladding - United Roofing Products Single Skin Roofing and Cladding - United Roofing Products
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