Adptation des schémas de raffinage à la future demande - Eric Benazzi Vice-President Marketing & External Communications - Fondation Tuck
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Adptation des schémas de raffinage
à la future demande
Eric Benazzi
Vice-President
Marketing & External Communications
1
Axens Group in Brief
5
markets Alternatives
covered Refining Petrochemicals Gases
& Renewables
Water
over over
2,900 under license
industrial units
2,000 Process furnaces
kg
60,000 catalysts
tons of
and adsorbents produced each year
over
500 Modular units
completed by Catalysts Regeneration Services
Offices in Axens was created in 2001 through the merger
15 different countries of Procatalyse with the Technology Licensing &
all over the world Service Division of IFP Energies nouvelles.
In 2017, Axens successfully acquired more than
9 Production 95% of Heurtey Petrochem (including its fully
owned subsidiary, Prosernat) and integrated
Sites 50% of Eurecat.
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 2
Axens Group:
A Complete Range of Solutions
1 FROM DESIGN TO CONSTRUCTION 2 PLANT START-UP
C T S S P S S
H H H H H
Technical License & Equipment Unit and equipment First loads of Training for Unit start-up &
consulting Basic supply commissioning catalysts and/or operators performance check
Engineering adsorbents (test-run)
H H S S C T P S S P
H H H
Detailed Construction
Fabrication New equipment Follow-up Energy & water Unit Re-loads of Refresher Advanced Product life-cycle
Engineering of furnaces & supply & assistance audits revamping catalysts and/or training for software & management
modular units adsorbents operators applications
3 OPERATION SUPPORT THROUGHOUT THE LIFE-CYCLE OF THE PLANT
P Products T Technologies C Consulting services S Support to Operations H Outside Petrochem
Heurtey Axens perimeter
& Prosernat 3
Challenges for Refiners
Population &
Economic Sustainable Growth
Growth
Air Pollution
Climate Change &
Better Quality
Energy Transition
of Life
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 4
Challenges for Refiners
Population &
Economic Sustainable Growth
Growth
Changing Trend in Fuel Mix
1
(Gasoline over Diesel)
Air Pollution
2 More stringent specifications
on on-road fuels & Bunker fuels
Climate Change &
Better Quality
Energy Transition
of Life
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 5
Marine Fuel Challenges
Marine Fuel Sulfur Specification Change by 2020 (IMO)
Sulfur Content
5%
4%
3.5%
3% Global
2%
1% 0.5%
ECAS
ECAS
Possible ECAS
Source: IMO 2000 2005 2010 2015 2020 2025
Source: IMO
Further Reduction of NOx, PM and other Pollutants Emission Limits?
What are the Options?
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 6
Marine Fuel Outlook by Type
AVERAGED DEMAND FORECASTS (Mbpd)
6
0.4 ~2 Mbpd of HSFO to
0.2
5
0.1 be replaced by 2020
1.5
A sizeable amount
4 2.6
3.1
of MGO will be
0.1
LNG required
3 Distillates
LSFO (
Refiners’ Strategies to address IMO 2020 Technically feasible routes Ways for a Refiner to respond to the IMO 2020 regulations: • Crude Selection › Sweet crudes if technically possible and financially viable • Technology Investment to produce LSFO (
Crude Quality
ATMOSPHERIC & VACUUM RESIDUES SULFUR CONTENT
Wt%
7 FO 0.5%S (wt)
Desulphurization Technology or Scrubbers
6 Straight Run Fuel Oil
at 0.5%S (wt)
5
4
3 Atmospheric Residue
2 Vacuum Residue
1
0
Source: Axens and other sources
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 9
Refiners’ Strategies to address IMO 2020 Technically feasible routes Ways for a Refiner to respond to the IMO 2020 regulations: • Crude Selection › Sweet crudes if technically possible and financially viable • Technology Investment to produce LSFO (
Technology Investment as 2020 IMO Solution
Several proven technologies in the market
Conversion (%)
100
90
80 Conversion Route :
EB / Slurry / Coker
70
Fixed Bed + RFCC Route
60 (ARDS/VRDS + RFCC)
SDA route +
50 optional HDT
40
30
20
Fixed Bed Route
(ARDS/VRDS)
10
0
CAPEX
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 11Carbon Rejection Pathway: Industrial Reference
European refinery
MHC in operation since 2Q 2016
FCC refinery scheme
Axens selected after long
Varying crude basket
duration pilot test confirming
estimates of >55%wt conversion
VGO Excellent product quality
FCC
VDU
AR
Gas
HVGO Naphtha
DAO Diesel
MHC 100% 48% DAO /
DAO 52% SRVGO
VR UCO to FCC or
0.5%S
SDA Bunker Fuel
Pitch
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 12Technology Investment as 2020 IMO Solution
Challenges in implementation
Marine Fuels: not the priority product for many refineries
New residue conversion / HDT unit: US$200 – 600 million
Install/expand SRU or H2 production unit: US$20-50 mil.
Typical refinery project design & construction timeline: 4-7 yrs
Typical refinery project profitability timelines: 15-20 yrs
What price for LSFO?… and for how long?
Focus on clean fuels & petchem feeds
is a more secure strategy for refiners
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 13Challenges for Refiners
Population &
Economic Sustainable Growth
Growth
Energy:
lighting, heating,4cooking food
Mobility
Air Pollution
Materials goods
3 Petrochemicals production
Climate Change &
Better Quality
Energy Transition
of Life
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 14Strong Petrochemicals Demand
MARKET DRIVERS GROWTH (Base 100: Year 2010)
Index AAGR 2016-2025
190
Petrochemicals*
180
+4.0%/y
*Ethylene, Propylene, Butadiene, BTX, Methanol
170
$
160 GDP
150 +3.7%/y
140
Oil Demand
130
+1.2%/y
120
110 Population
100
+1.0%/y
Source: World Bank, CEH, Various sources (2017)
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 15Crude to Chemicals
Maximize Paraxylene Production - Grassroot
High VR content
crude mixture: LN
60% Arabian Heavy AGO Diesel Isomerization
30% Arabian medium
10% Marlim
ADU HCK
20 MTA HN
GO Aromatic
VGO SR VGO 9 MTA Complex
HCK
VDU
AR
KERO
Kero Pool
VR Ebullated
VGO Bunker
bed HCK Fuel DIESEL
Diesel Pool
Full
Conversion
HCK UCO Group III Lube
UCO Complex
DAO
All fuels meet Euro V Solvent
Deasphalting PITCH
specification Gasification
Pitch
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 16Crude to Chemicals
Maximize Olefins Production - Revamp
HGO Middle Distillate
High VR content HCK LPG
ME crude mixture:
32.3 °API
ADU
2.2 wt% S
MHC
Propylene
Gasoline
VDU
AR VGO
LCO
RFCC
Middle
Slurry Distillates
VR
RHDS
LSFO
HSFO
Existing Units
Bitumen
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 17Crude to Chemicals
Maximize Olefins Production - Revamp
HGO Middle Distillate
High VR content HCK LPG
ME crude mixture:
32.3 °API x2.2
ADU
2.2 wt% S
MHC Propylene
x3.6
Gasoline
VDU
AR VGO
LCO =
RFCC
Middle
Slurry Distillates
VR
=
VRDS
HS LCO
FCC
ARDS Slurry
LSFO
HSFO
Existing Units
New units Bitumen
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 18Challenges for Refiners
Population &
Economic Sustainable Growth
Growth 4 Transport:
more efficient engines,
low carbon energy,
Biofuels
5 Industry:
energy efficient processes
Air Pollution
Climate Change &
Better Quality
Energy Transition
of Life
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 19Biofuel Markets
Dynamics
2005 – 2014: Strong development
Controversies regarding sustainability
& food vs. fuels concerns policy
debates
Investments decreased
Production growth slowed
(+2% in 2016, +1% in 2017)
2016: 4 % of road fuel demand
USA + Brazil ~ 70% of current
production
Still #1 strategy to reduce transport
CO2 emissions (Paris Agreement)
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 20Ethanol Value Chain – Axens’ Portfolio
Isobutenes
1G FERMENTATION ETBE
ETHERIFICATION
Sugars
Octane Booster
for Gasoline Pool
Ethanol
Futurol™ Atol™
ENZYMATIC CONVERSION ALCOHOL TO OLEFINS
Lignocellulosic 2nd Generation Technology: Ethylene
Biomass › Inedible feedstock
› Lower feedstock price BioButterfly™ Project
› Opportunity to rise 1G production ALCOHOL TO OLEFINS
(whole plant vs. free sugars/starch)
Butadiene
?
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 21Zoom on Futurol Technologies™
Lignocellulosic 4 PRODUCTS RECOVERY
Biomass
1 PRETREATMENT
› Energy and process integration:
› Regularity › Self-sufficiency
› Standardization step › Water/stillage direct recycle
› Low moisture
› High C5 sugars yield
and cellulose digestibility Ethanol
2 BIOCATALYSTS PRODUCTION
HYDROLYSIS &
› On-site production
3 FERMENTATION
› Tailor-made enzymes/yeasts
› High resistance to inhibitors › One-pot process
› Fully adapted to substrate › CAPEX and OPEX minimization
› Full C5 and C6 sugars conversion
› High ethanol yield and content
Hemicellulose
Lignin
Cellulose
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 22Thank you! And see you on Axens’ Blog
axens.net/blog
IDées - Ecosystèmes et chaines de valeur pour les carburants de demain, 18 Juin 2018 - Axens 23You can also read
