AIRCRAFT ENGINES Flying in the Future - CMD Avio

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AIRCRAFT ENGINES Flying in the Future - CMD Avio
AIRCRAFT ENGINES

Flying in the Future
AIRCRAFT ENGINES Flying in the Future - CMD Avio
CMD COSTRUZIONI MOTORI DIESEL SINCE 1989                                                               MISSION                                    VISION                                      MADE IN ITALY
1989   CMD is formally set up.   2005   CMD begins to work            Italian SME. Elite Program has   C.M.D. Spa Costruzioni Motori Diesel       Future challenges pass through a            CMD “Made in Italy” concept is fully
 Company is involved in marine    on an important and                 been successfully completed      offers a full range of engineering         culture of innovation. Over the years       expressed through following principles:
 engines and machining            innovative project related          in November 2014.                services by providing global support to    CMD has focused its attention on
 sectors production and           to General Aviation, whose                                           automotive industry through design,        technological revolution, adapting its      Innovation: continuous research
 distribution.                    main characteristics lie on        2017   Loncin Motor Co. Ltd       prototyping and development of             strategies to changing markets.             of new mechanical and electronical
                                  reliability and excellent flight    and CMD became business          diesel engines and gasoline advanced       The R&D team is composed of                 applications, passion for Engine, strong
1999   CMD becomes                performance. In the same            partner. Loncin Motor Co Ltd     technology.                                engineers with multidisciplinary            aim to affirm its own competences on
 an important player in           year, a new production plant        is a Chinese multinational       The process of business diversification,   skills, from electronics, mechanics         international aviation market;
 automotive sector for            is opened in Morra de Sanctis       company operating in engine      through the industrialization of two       to software technology. It offers
 high precision parts and         (AV).                               technology for automotive,       Aircraft engines for general aviation      services covering each single stage of      Experience: from 90’s, CMD has been
 components, becoming                                                 industrial and aerospace         and ultra-light Aircrafts (VLA), as well   engineering design process of engine        gaining an indisputable experience in
 leading supplier of the         2011  CMD sets up its                industry.                        as the development of CHP systems          development, from data collection           engine’s production and installation,
 biggest international groups     headquarters and engines                                             fed by biomass, has allowed CMD            until to the validation and verification.   being always updated on newest
 like FIAT (now FCA), ALFA-       production line in S. Nicola La     Nowadays, Company can            to approach multiple international         The right balance between experience,       engineering technologies.
 ROMEO, AUDI-VW and FORD.         Strada (CE).                        count on 4 high profitable       markets and arisen the interest of the     creativity and technology enables the
                                                                      Business Units: Aircraft
                                                                                                       automotive biggest players.                right approach to produce a cutting-
2004   Company progressively     2013   CMD is selected by            engines, Machining, Marine,
                                                                                                                                                  edge technology and a final product,
 expands its business by          Italian Stock Exchange to           CHP Systems, (Micro
 opening 2 new production         join the Elite Program, a           Combined Heat&Power                                                         meeting customers’ requirements. This
 plants in Atella 2 (PZ),         program of support for              system powered by biomass).                                                 provides a considerable advantage in
 ensuring a larger production     private companies seeking                                                                                       terms of competitiveness and reduction
 line for diesel inboard and      expansion and access to the                                                                                     of development costs.
 in/outboard marine engines       capital markets and aimed at
 and machining sector.            identify the most promising
                                                                                                                                                                                                                                         3
AIRCRAFT ENGINES Flying in the Future - CMD Avio
Flying in the Future

ITALY
                               MISSION                                   VISION
                     CHINA     Loncin Motor’s produces engines,          Following “responsibility” concept,
                               scooters, smart powers, drones,           Loncin’s company culture takes
                               electric vehicles. It has 10 major        “gather power, create value” as
                               production bases in China and exports     main mission, “integrity, sincerity,
                               to over 100 countries and regions. It     dedication&innovation” as fundamental
                               has established strategic partnership     values, and “explore the infinite
                               with the world’s top 500 companies like   pursuit, catch the definite chance”
                               BMW, TORO and Cummins. In 2012,           as enterprise spirit for over 30 years.
                               LONCIN MOTOR was listed on China’s        Loncin has been endeavoring to
                               A-share market. In 2017, LONCIN           perform its social responsibility as an
                               MOTOR acquired CMD, an Italian            citizen entreprise while developing its
                               company specialized in engines for GA,    economic strength. From 2009 to 2014,
                               debuting in general aviation industry.    Loncin has been continuously awarded
                                                                         the honourable title of “Enterprise
                                                                         with Outstanding Contribution in
                                                                         Charity Undertaking in China” for twice.
                                                                         With three established strategies
                                                                         (internationalization strategy, industry-
                                                                         leading strategy and management
                                                                         innovation strategy) and with the
                                                                         corporate vision of “to be a leading
                                                                         investment holding group in China”,
                                                                         Loncin continues to innovate and
                                                                         endeavors for growth.

                                                                                                                     5
AIRCRAFT ENGINES Flying in the Future - CMD Avio
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                          The  valid                                                                                                                                                             PRD N° 002 B PRS N° 066 C
                                                                                     02
                                                                        28.03.20
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                    First Issu                                           15.0   1.2015                                                                           S.p    .A.                   Signatory of EA, IAF and ILAC Mutual                                                                                                                                                                        RINA Se                                                                                      Organism erazione Italia
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                              SGA N° 002 B PRS N° 0832
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                                         degli Accor       e ILAC
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  QUALITY                                                                                                                                                                                                                                                                                                                             SUSTAINABILITY
  Protection of health, safety and the                                                                                                                                                                                                                                                                                                Reducing environmental impact is
  environment represent the starting                                                                                                                                                                                                                                                                                                  Company’s best quality commitment:
  point of all business and social activities                                                                                                                                                                                                                                                                                         best performance in line with the
  at CMD. That’s why Company has                                                                                                                                                                                                                                                                                                      respect of environment.
  been certified according to ISO 9001,
  ISO9100 and ISO14001.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                7
AIRCRAFT ENGINES Flying in the Future - CMD Avio
CMD AIRCRAFT ENGINES                                     DESCRIPTION
                                                                                                                                                                        - Gasoline engine
                                                                                                               CMD22                                                    - Indirect electronic injection system
                                                                                                                                                                        - 4 cylinders boxer
                                                                                                                                                                        - 4 strokes air/oil cooling system
                                                                                                                                                                        - Cycle Otto
                                                                                                                                                                        - Engine management system
                                                                                                                                                                        - Electric starter
                                                                                                                                                                        - Propeller speed reduction gearbox 1:2
                                                                                                                                                                        - Air intake system

                                                                                                                                                                        FACTS
                                                                                                                                                                        In its market segment, best innovation of CMD22
                                                                                                                                                                        engine, compared to the competitors, is:
                                                                                                                                                                        - Lower stress at same power condition; components
                                                                                                                                                                          suffer less strain, reducing engine wear.
                                                                              Engine “CMD22” Gasoline                                                                   Added values of CMD22:
                                                                              4 cylinder, 4 stroke, 2200 cc.                                                            - High technology at competitive price;
                                                                                                                                                                        - Lower maintenance costs;
                                                                                                                                                                        - Higher performances (low weight-to-power ratio, low
                                                                                                                                                                          bore-to-stroke ratio).
                                                                                                                                                                        All those characteristics can make CMD22 more eligible
CMD22 - ENGINE FOR ULTRALIGHT AIRCRAFTS                                                                                                                                 in terms of efficiency than the other competitors’
                                                                                                                                                                        engines.
                                                                                                                                          PERFORMANCE
CMD22 engine is            FEATURES                CERTIFICATIONS              APPLICATIONS
                                                                                                                    Max.
                                                                                                                                                                        ENGINE DATA CMD22
suitable for ultralight
aircrafts, for VLA, LSA,                                                                                         continuous        74,5 kW*       100 hp   5000 1/min   WEIGHT                                     kg        lb
                           CMD 22 is an indirect   CMD 22 Engine got a Type    They are mostly
CS-22 range. This kind                                                                                             Power
                           electronic injection    Certificate according to    used for ultralight                                                                      Engine                                     85       187
of engine is highly        gasoline engine, air/   EASA CS22 subpart H.        aircrafts, tactical                Take off          90 kW*        122 hp   5500 1/min
innovative, with a low     oil-cooling system,     CMD is currently holding    UAV, recreational and              Power**
                                                                                                                                                                                   BORE                      STROKE
environmental impact       4 cylinders boxer, 4    the Design Organization     commercial purposes.            *with gasoline RON 95
and a high operating       strokes, cycle Otto,    Approval – EASA ADOA                                                                                                   100 mm          3.3 in       70 mm             2.7 in
                                                                                                               **Limited for max. 5 min
time.                      2200 cc.                List ref. AP452.                                                                                                           DISPLACEMENT                        FUEL
                                                                                                                                                                          2198 cm3      134 cu in          min. RON 95
                                                                                                               ENGINE PERFORMANCE
                                                                                                                                                                        CAE ANALYSIS

                                                                                                                                                                                                                                  9
AIRCRAFT ENGINES Flying in the Future - CMD Avio
CMD AIRCRAFT ENGINES                                     DESCRIPTION
                                                                                                                                                              - Diesel common-rail engine
                                                                                                     GF56                                                     - Direct injection
                                                                                                                                                              - 2-strokes uniflow
                                                                                                                                                              - 6 cylinders boxer
                                                                                                                                                              - Liquid cooling system
                                                                                                                                                              - 5600 cc
                                                                                                                                                              - “Direct drive” transmission
                                                                                                                                                              - Dual fadec
                                                                                                                                                              FACTS
                                                                                                                                                              - Reduced fuel consumption;
                                                                                                                                                              - Low pollutant emissions;
                                                                                                                                                              - Use of JET A1 or diesel, easier to find on the market;
                                                                                                                                                              - Robustness, Reliability and Maintenance.
                                                                                                                                                              Added values of GF56:
                                                                                                                                                              - High Thermal Efficiency;
                                                                             Aircraft Engines                                                                 - Higher volumetric fuel energy content: Avio kerosene
                                                                             300 HP - JetA1/Diesel
                                                                                                                                                                and/or Diesel fuel has higher density than Avio -
                                                                                                                                                                gasoline;
                                                                                                                                                              - Lower operating cost: low cost of diesel fuel and
                                                                                                                                                                aviation kerosene with respect to Avio gasoline
                                                                                                                                                              - Lower fire hazard: Avio kerosene and/or Diesel fuel
GF56 - ENGINE FOR GENERAL AVIATION                                                                                                                              are lower flammable than gasoline
                                                                                                                                                              - Less electromagnetic noise: no spark plugs
                                                                                                                                PERFORMANCE                   - More environmentally friendly: lower levels of CO2,
GF56 engine is suitable   FEATURES                  CERTIFICATIONS           APPLICATIONS                                                                       NOx, HC, noise emissions
for general aviation                                                                                      Max.
market (CS23 and FAR                                                                                   continuous         180 kW*       241 hp   2200 1/min
23 aircraft range).
                          GF 56 is a diesel         GF56 Engine got a Type   GA market;                  Power                                                ENGINE DATA GF56
                          common-rail direct        Certificate according    RE-engine market;
Being a retrofitting      injection engine, two     to EASA CSE. CMD is      Rotary wing Segment;       Take off                                              WEIGHT                                    kg          lb
                                                                                                                          220 kW*       295 hp   2400 1/min
engine, its main          strokes uniflow, 6        currently holding the    Unmanned Aircraft.         Power**                                               Engine                                   220        485
distinguishing feature,   cylinders boxer, liquid   Design Organization                              *with gasoline RON 95
GF56 can be installed     cooling system, 5600      Approval – EASA ADOA                             **Limited for max. 5 min                                             BORE                       STROKE
on aircraft currently     cc, “ direct drive”       List ref. AP452.
using Lycoming and        transmission.                                                                                                                          106 mm          4.17 in      105 mm          4.13 in
Continental engines.                                                                                 ENGINE PERFORMANCE                                             DISPLACEMENT                       FUEL
It is fully designed
and projected by an                                                                                                                                             5600 cm3       342 cu in         Jet A1 or Diesel
internal high qualified
engineers team,                                                                                                                                               CAE ANALYSIS
to ensure accurate
manufacturing process
control, production
cycle and continuity
airworthiness.

                                                                                                                                                                                                                         11
AIRCRAFT ENGINES Flying in the Future - CMD Avio
Electronic Engine Management

Increasing demand of       Technology, Electronics,   products, meeting         hardware, firmware and
electronic components      Electro-mechanics).        clients requirements      software and power
in the engine systems      For more than 15 years     through the realization   electronics makes CMD
and low emission           CMD has been dealing       of prototypes             a global leading high
performance requests       with Electronics and       and small series.         technology solutions
led CMD to develop         especially ECU (Engine     The experience in         supplier.
an integrated              Control Unit), for both    embedded technologies
knowledge among
different branches
                           diesel and gasoline
                           engines, in order to
                                                      development,
                                                      electronics
                                                                                                         DIAGNOSTIC TESTER
(Mechanics, Information    offer competitive          control,
                                                                                                         The EDR (ECU Data          user friendly graphical   accurately find engine    the connector OBD
                                                                                                         Reader) is the tester      interface, is very        faults, improving the     (On-Board Diagnostic)
ENGINE CONTROL DESIGN                                                                                    for CMD ECU. The
                                                                                                         EDR, equipped of
                                                                                                                                    reliable and practical,
                                                                                                                                    allowing to quickly and
                                                                                                                                                              efficiency simply by
                                                                                                                                                              connectingthe PC to
                                                                                                                                                                                        present on the engine.

CMD designs and            quantity injected and      strategies.
produces ECU for Diesel
Common Rail Engines.
                           fuel pressure, according
                           to the engine mode
                                                      In addition, the ECU
                                                      can handle the solenoid
                                                                                                         ENGINE CALIBRATION
The ECU, exploiting all    operation. The ECU has     and piezoelectric
                                                                                                         ECU diagnostic and         of the most delicate      of the trials. CMD owns
injection system, allows   self-diagnostic function   injectors.
                                                                                                         control parameters         phases of the engine      bench test managed by
to adjust on the fuel      and emission control
                                                                                                         calibration is performed   development, requiring    experienced engineers
                                                                                                         in real-time by the        right instruments         team. It is used for
GASOLINE ENGINE CONTROL, CNG/LPG                                                                         SW CID, developed
                                                                                                         by CMD. Definitely
                                                                                                                                    needed to create a
                                                                                                                                    solid product and to
                                                                                                                                                              calibration.

                                                                                                         the calibration is one     ensure the efficiency
CMD gasoline ECU           of fuel, injection and     cylinders engines.
controls the fuel          ignition timing and        CMD engineers have
quantity and the
ignition coils according
                           other settings, adding
                           data received from
                                                      designed the new ECU
                                                      for CMD22 engine, the
                                                                                                         ENGINE WIRING
to engine operating        either analog sensors or   DO160G. It can provide
                                                                                                         CMD is also involved in    all engines cabling       implemented during        structural calculations,
conditions. The ECU        data bus connections.      high quality aviation
                                                                                                         engines wiring design      requirements, data        all the development       to the assembly.
receives the power         CMD offers different       performance.
                                                                                                         and production, offering   capture, instruments,     phases, from the
requirement data and       solutions for single
                                                                                                         the best solution for      etc. Wiring project is    feasibility study,
computes the quantity      cylinder engine to 4

                                                                                                                                                                                                                   13
AIRCRAFT ENGINES Flying in the Future - CMD Avio
Flying in the Future
CMD AIRCRAFT ENGINES BENCH TEST

                                                         15
AIRCRAFT ENGINES Flying in the Future - CMD Avio
www.cmdavio.com

           Loncin Motor Co., Ltd.       CMD Costruzioni Motori
           Address: Loncin Plant C,     Diesel S.p.A.
           No.116, Juye Road,           Address: Via Pacinotti, 2

                                                                     officinae.com rev.22 040917
           Jiulong Industrial Park C,   81020 San Nicola la Strada
           Jiulongpo District,          (Caserta) - Italy
           Chongqing, 400052, China     Tel. +39 0823 424055
Made       Tel: +86 23 86693339         Fax +39 0823 452103
in Italy   Fax: +86 23 86693339         www.cmdengine.com
           www.loncinindustries.com     info@cmdengine.com
AIRCRAFT ENGINES Flying in the Future - CMD Avio
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