Duster 3000 Downdraft mobile air recycling vacuum device - OPERATING AND MAINTENANCE MANUAL
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Duster 3000 Downdraft
mobile air recycling vacuum device
OPERATING AND
MAINTENANCE MANUAL
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2 DUSTER 3000 Downdraft - mobile air recycling vacuum device
Contents
■ Product overview and guarantee 3
■ Intended use of the Duster 3000 Downdraft 4
■ Set-up 5
■ Digital filter monitoring (during start-up) 5
■ Safety instructions 6
■ Notes regarding operation 7
- Sanding
- Painting
- Cleaning the intake duct
- Cleaning the Lexan sheathe
■ Recommended settings 8
■ Method of operation 9
■ Illustration of main parts 10
■ Parts list 11
■ Cleaning of the filters 12
■ Changing of the upper pocket filter 13
■ Cleaning the intake duct and accessories 14
■ Downdraft filters 15
■ Trouble-shooting 16
- Device does not start up
- Filter problems
- Digital filter display
■ Guarantee 17
■ Notes 18
■ Order form - FAX 19
DUSTER 3000 Downdraft - mobile air recycling vacuum device 3
CONGRATULATIONS
Thank you very much for purchasing the Duster 3000 Downdraft mobile air recycling
vacuum device.
If you follow the instructions the device will provide years of trouble-free operation. If you do however
encounter any difficulties with the device, please contact the manufacturer directly on (800) 661-6211
and speak to the customer service department.
Product overview
The Duster 3000 Downdraft mobile air recycling vacuum device (with a limited field of operation) is the
ultimate, original, light, economic, efficient and cost-effective workshop device. It has been developed
to enhance the safety of bodywork and painting operations.
The Duster 3000 Downdraft generates throughput of over 3,000 CFM (85,000 l/min) with a 11/3 HP
explosion-proof motor and protected cabling. Operating voltage 220 V alternating current, current
consumption 6.5 A. The space requirements are only 32“ x 30“(81 x 76 cm). It is sufficiently powerful
to recycle air over a floor area of up to 460 square meters and therefore provides the mechanics with
clean air within their work area. With noise emissions of only 67 dB the device is extremely quiet.
The mobile air recycling vacuum device is delivered in pre-assembled form and it is fitted with standard
filters for the first year of operation so it is ready for immediate use. Activated carbon filters ranging
from 1.4 kg to 3.2 kg in weight are included for the painting of limited areas and these absorb VOCs,
toxic vapors and unpleasant odors. The standard intake filters can be cleaned and are designed to
have an operating life of up to 6 months. The intake filters trap particulate matter of 5
microns or more in size, including isocyanates which are released during sanding or painting of door
pillars/sills, recesses or other parts. The Viledon pocket filter absorbs particles of 3 microns or more
in size which are invisible to the naked eye, and it lasts for up to a year.
For safety reasons the device is fitted with an explosion-proof motor and a thermal circuit breaker to
prevent overheating. There is a digital LED airflow display on the front panel of the device which shows
the rate of air flow in CFM (cubic feet per minute) and also indicates when the intake filters need
cleaning. This airflow monitoring device is pre-set by the manufacturer, and it incorporates a yellow
warning light which flashes if the device is not operating within its operational tolerances and the filters
require urgent checking or cleaning.
The Duster 3000 Downdraft is patented (US patent no. 5312465). It is manufactured in Canada and is
certified according to CSA standards (UL-certified). The device can also be electrically set up according
to CE and other electrical technical standards.
Guarantee
Our guarantee ensures your satisfaction. If within the first five (5) days of receiving the product you are
not entirely happy with your purchase, simply return the device to ICA in its original packaging. You
will then receive a full refund less the shipping costs.
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4 DUSTER 3000 Downdraft - mobile air recycling vacuum device INTENDED USE OF THE DUSTER 3000 The Duster 3000 Downdraft device is intended for the following uses in vehicle repair workshops: 1. Keeps the air which the mechanic is breathing in free of harmful dust during sanding of paints and fillers. The fabric surface is installed above the working area so that the downwards airflow sucks the dust away from the mechanic and towards the filters at the base of the device. 2. This simultaneously prevents the dust being directed towards other people, and the workshop and spray booth filters are kept clean. The use of the optional activated carbon filters enables the organic particles (VOCs), as well as the toxic vapors and unpleasant odors which are present in workshops during the painting of door sills/pillars and recesses and other vehicle body parts, to be greatly reduced. The effectiveness of the device in trapping harmful particles is 93-94% up to a particle size of 3 microns, and 27% up to a particle size of 1 micron. (This is an integral part of the fire protection and safety test report.) 3. If the device is continuously operated in the workshop it keeps the air in the work area largely dust-free all day long. All-day operation of this device is not only economic, due to the recycling and cleaning of the air in the workshop it also ensures that harmful elements are no longer emitted into the external environment. 4. It is also convenient to use in cases where painting works are to be carried out on a vehicle which is being kept in a special device for repair and consequently cannot be brought into the spray booth. This avoids the paint spray spreading throughout the entire workshop. NFPA rule 33, section 14.3.2 applies to the painting of such surfaces (according to the volume of paint). 5. Dust/paint spray filter elements with a pleated structure trap all combustible particles of 5 microns or more in size when they enter the interior of the device where the motor is located. This eliminates any fire hazard. * This device has undergone fire safety and general safety testing. It has an explosion-proof motor with thermal protection and protected electrical cabling. In addition, it is fitted with a thermal circuit breaker which switches it off in the event of it overheating. It is not intended to be used as a substitute for a spray booth. The devices’ air filtration system is CSA- certified, and they have been undergone rigorous explosion and fire hazard testing. Thanks to these characteristics the Duster 3000 Downdraft is used throughout the world. It has been in use for 12 years in North America as well as in other countries, such as England, France and Japan. It has been licensed in the areas of the USA where the most stringent environmental requirements apply, such as Los Angeles and San Francisco. It is also used by the U.S. Air Force and at General Motors and the US postal service‘s maintenance facilities as well as at numerous vocational colleges for auto body mechanics in North America. *Fire protection test report and other tests for the NFPA submitted on 18th October 2000.
DUSTER 3000 Downdraft - mobile air recycling vacuum device 5
SET-UP OF YOUR DOWNDRAFT DEVICE
If you have any problems setting up your device, just give us a call – we will be glad to help you
through the individual steps. Toll-free numbers: Vancouver - (800) 661-6211 or Toronto - (800) 661-
8211.
1. Carefully remove the front panel of the shipping container; for this you need a size 3 Phillips
screwdriver. Please ensure that you remove all the screws from the top panel (the upper screws are
located underneath the cardboard box).
2. Retain all the wood screws and the washers.
3. Remove the positioning wood interlayers.
4. Remove both the vertical struts (5 x 8 cm) and place them on one side.
5. Carefully roll the device out of the cardboard box.
6. Remove the plastic film and retain it.
7. Place the grey PVC support bar that is mounted on the rear of the device into the bracket on the
front of the device.
8. Unroll the 15 m mains cable and put the plug into a 220 V power socket which has a minimum
rating of 6.5 A.
9. Place the three (3) intake filters that are in the rear part of the container into the device and keep
the other three (3) in a safe place.
10. Put all the packaging materials back
into the container. Keep them for at least
five (5) days.
11. Switch the device on,
and the work can begin
DIGITAL FILTER DISPLAY
The digital display on the front of the device shows the airflow rate in cubic feet per minute (CFM).
When the device is being started up, the figure displayed should be at least 4,000, and it may be
as high as about 4,200. After about 15 minutes the display should stabilize.
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6 DUSTER 3000 Downdraft - mobile air recycling vacuum device
SAFETY INSTRUCTIONS
The Duster 3000 Downdraft is made of incombustible materials, including its explosion-proof motor,
protected cabling, and protected control systems. The intake duct and the PVC struts are made of non-
conductive materials in order to exclude any possibility of external electrical damage.
According to the NFPA 33 rules, certain workplaces in the workshop are permitted for carrying out
specific tasks if the rules are complied with. According to Article 14.3.2 painting with up to 3.8 liters
of paint is permitted outside of a spray booth within an eight- (8) hour shift. Always look up the locally
applicable rules.
When sanding or painting, operators must wear class D compressed air respirators or corresponding
approved respirators.
Disconnect the device from the mains before undertaking maintenance on it, especially before cleaning
the intake filters.
Never clean the filters while the device is operating.
Clean the inside of the device once a year and use a vacuum cleaner to remove dust deposits from
the motor, the blower, and the area above the blower (working from above under the pocket filter by
releasing the four clips).
When operating the device always maintain a distance of at least 6 meters from power sockets and
lighting equipment.
Keep the intake duct away from heat sources, direct sunlight, or ceiling ventilators so as to prevent any
damage being caused.
IMPORTANT: In order to ensure the trouble-free operation of the device and to avoid invalidating the
guarantee, only the filters specified by the manufacturer may be used.
TECHNICAL DATA Make-up of the housing:
Filters: Manufactured in the USA and Canada Double-galvanized sheet metal with light-gray
powder coating.
Dust / paint spray filter elements – 3 items
26“ x 26“ x 2“ (66 cm x 66 cm x 5 cm) Weight: 181 lbs. (84 kg) net. Dimensions:
Base plate 30“ x 32“ (0.8m x 0.9m).
Intake filters with metal frame – 3 items
24“ x 24“ x 4“ (61 cm x 61 cm x 10 cm)
Height: 8‘6“ (2.6m) full height.
Viledon pocket filter – 1 item
Length: 11‘10“ (3.6m).
24“ x 24“ x 26“ (61 cm x 61 cm x 66 cm)
Carbon filters – 3 items
24“ x 24“ x 2“ (61 cm x 61 cm x 5 cm)
Motor: 11/3 HP, 220 V, 50 Hz 1 Ph (CE spec.).
Electrical components: Protected control systems.
50‘ (15m) hard-wearing mains cable.
Temperature sensor for thermal cut-off inside the device.
Motor with thermal protection.
Digital LED airflow display
.
DUSTER 3000 Downdraft - mobile air recycling vacuum device 7
OPERATING TIPS
Cleaning of the filters:
If you maintain the filters well, the Duster 3000 Downdraft will reward you with years‘ of reliable operation
in your workshop. Use only OEM-specified filters.
Voltage fluctuations:
Fluctuations in mains voltage may lead to the electric motor not starting up properly. Make sure that your
power distribution system is not overloaded. The digital airflow monitoring system can also be adversely
affected by fluctuations in mains voltage. Do not use any extensions for the mains cable, as doing so
may lead to losses of current.
Disruption caused by external air flows:
Open doors and windows can cause drafts which impede the downward flow of air produced by the
device. If this does occur, we recommend screening off the work area with curtains which extend from
the ceiling to the floor so that the Duster 3000 Downdraft can operate with maximum efficiency.
Sanding tips:
If you are sanding polyester filler, place the intake duct directly above the work area; the end of the duct
should be partly behind the mechanic so that the dust which is produced is blown downwards into the
intake filters.
Painting tips:
The intake duct must not be placed above the vehicle since its airflow impedes the spray gun‘s airflow.
In the case of a car hood/bonnet, the intake duct should, for instance, be on the opposite side. In the
case of the sides of the vehicle, it is best to position the intake duct parallel to the vehicle at a distance
of about 30 cm from it.
Cleaning of the intake duct:
Once a year you should blow the topside of the intake duct clear, in particular the black exhaust air
diffuser located at the duct elbow: see page 9, section 18. Cleaning of the Lexan sheathe: see page 9,
section 2.
N.B. Never clean the Lexan sheathe with thinners. Use soapy water and a cloth.
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8 DUSTER 3000 Downdraft - mobile air recycling vacuum device RECOMMENDED SETTINGS SANDING If you are sanding polyester filler, place the intake duct directly above the work area; the end of the duct should be partly behind the mechanic so that the dust which is produced is blown downwards into the intake filters. Tip: Try out various positions for the device so as to achieve the best possible result. PAINTING The intake duct must not be placed above the vehicle since its airflow impedes the spray gun‘s airflow. In the case of a car hood/bonnet, the intake duct should, for instance, be on the opposite side. In the case of the sides of the vehicle it is best to position the intake duct parallel to the vehicle at a distance of about 30 cm from it. Tip: Try out various positions for the device so as to achieve the best possible result.
DUSTER 3000 Downdraft - mobile air recycling vacuum device 9
METHOD OF OPERATION
Method of operation of the Duster 3000 Downdraft mobile air recycling vacuum device
Diagram of the airflow CEILING
WALL
95% of the clean air is discharged via the black dif- PERFORMANCE CHARACTERISTICS
fuser on the upper surface of the intake duct. This Volumetric values:
generates a negative pressure or collection area at
• Rated airflow in CFM = 3,000 CFM (cubic feet per minute)
floor level. The mushroom-shaped airflow forces
particulate matter (heavier than air) towards the • Intake speed (feet per minute) = 16.6 FPM
floor. The collection of the particles near floor level
• Discharge speed (feet per minute) = 15.5 FPM
is the basis. All the air in the workshop area (up to
460 square meters) is sucked at a rate of over 3,000 • Collection speed (feet per minute) = 297.0 FPM
CFM (cubic feet per minute), i.e. 85,000 l/min, into
• Discharge speed at diffuser = 686.0 FPM
this collection area and into the three intake filters
at the base of the device. This airflow ensures that • Airflow speed = 100.0 FPM
all the harmful filler dust, paint spray, toxic vapors, Underside of intake duct
VCOs and odorants of 3 microns or more in size
Discharge openings on underside of intake duct:
are trapped and cannot get into other areas of the
workshop. • 1 – 3“ openings
The remaining 5% of clean air is used for the in-
• 6 – 1“ openings
take process and it supplies fresh, clean air for the
mechanic to breath via small openings in the lower • 22 – 2“ openings
surface of the intake duct, which directs the airflow
Filter area:
downwards into the intake filters.
• Intake area 17 square meters
• Discharge area 18 square meters
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10 DUSTER 3000 Downdraft - mobile air recycling vacuum device PARTS AND REFERENCES ILLUSTRATION
DUSTER 300 Downdraft - mobile air recycling vacuum device 11
PARTS AND REFERENCES
1. Housing – galvanized sheet metal, powder-coated
2. Lexan filter sheathe - DO NOT CLEAN WITH THINNERS!
3. Mains cable: 15 m, CSA-approved. A damaged mains cable must be replaced by the
manufacturer or its customer service representative or dealer, or by a qualified electrician
so as to avoid any hazards.
4. Motor: explosion-proof motor 1� HP, 220 V alternating current; 6.5 A, manufactured in the USA
5. Blower: squirrel cage rotor blower
6. Mains switch sheathing: explosion-proof
7. Yellow warning light (flashing light)
8. Digital airflow display
9. PVC strut for the intake duct
10. Clip fastenings (4)
11. Filter seals: upper –neoprene (pocket filter seals)
12. Filter seals: lower (intake filter seals)
13. Viledon pocket filter – not cleanable. Tip: Install so that the 5 tips are facing towards the
front panel (see illustration on page 13)
14. Intake filter element with tackifiers (3) (66 cm x 66 cm x 5cm), cleanable
15. Pleated 4“ intake filters (3) (61 cm x 61 cm x 5 cm), cleanable
16. Activated carbon filters (3) (660cm x 660cm x 5cm), not cleanable.
17. Intake duct, light, high-tensile polyester. Repair kit with instructions.
18. Black exhaust air diffuser, cleanable
Accessories: Portable 24“ intake duct extension, to be fastened in place with Velcro strip
19. Velcro fastenings: around the outside of the Lexan sheathe for connecting the intake duct
to the device.
20. Velcro fastening tapes: for fastening the intake filters to the device housing.
21. Velcro tape: for fastening the intake duct to the PVC strut when the device is running.
www.mpsmicropaint.com12 DUSTER 3000 Downdraft - mobile air recycling vacuum device
CLEANING OF THE FILTERS
Weekly cleaning is recommended, but this depends on the amount of use that the device gets.
When the yellow warning light flashes, the intake filters have to be cleaned. This is pre-set by the
manufacturer to 2400-2500 CFM. The yellow warning light only switches off once the filters have
been cleaned.
CLEANING OF THE INTAKE FILTERS
Cleaning (green dust / paint spray filter elements)
1. Switch device off.
2. Remove elements from the intake filter frames and from the device.
3. Vacuum with vacuum cleaner or blow clean with compressed air.
4. Put them back into the intake filters.
Cleaning (pleated intake filters)
1. Switch device off.
2. Remove intake filters and dust filter elements from the device.
3. Clean using vacuum cleaner – only the front (the side facing away from the device).
4. Occasionally remove the intake filters and blow the pleated filters clear, in order to
remove particles which have not been able to be vacuumed off. The filters can also be
pressure-washed every 3 months (maximum pressure 400 psi = 27 bar).
Tip:
If the dust filter elements have been washed, wait for 24 hours before refitting them.
5. Put the dust filter elements back into the clean intake filters.
6. Put the dust filters back into the device.
Viledon pocket filter
1. This filter CANNOT BE CLEANED – it is used for low-level collection and has a service life of 1 year.
2. Check whether the Viledon pocket filter needs to be changed.
a. Go to the front of the device.
b. Remove all the filters on the left-hand side of the device (looking towards the front).
c. If the value shown is less than 4,500, the Viledon pocket filter must be changed – with a new
filter a value of about 6,000 should be shown.
Activated carbon filters (DO NOT CLEAN)
1. Switch the device off.
2. Remove the intake filters in order to lift the carbon filters out of the top of the housing.
3. Shake the filters vigorously up and down in order to realign the carbon granules; this brings fresh
granules to the surface. At this point in time you should order new carbon filters.
Service life 6-12 months.DUSTER 3000 Downdraft - mobile air recycling vacuum device 13
CHANGING THE VILEDON POCKET FILTER
Tip: Viledon pocket filter
CANNOT BE CLEANED
1. Switch the machine off and unplug it from the
mains.
2. Remove the intake duct that is fastened to the
Lexan sheathe with Velcro.
3. Leave the intake duct hanging from the PVC
strut.
4. Undo the four clip fastenings and remove the
Lexan sheathe and the used Viledon pocket fil-
ter.
5. Insert the new Viledon filter.
IMPORTANT: The Viledon pocket filter can only
be inserted in one direction while you are stan-
ding in front of or behind the device; the 5 folds
should only be visible from this direction. If you
cannot look through the five folds from this di-
rection, rotate the filter through 90 degrees.
6. Refit the Lexan sheathe; make sure that the
folds of the filter are not squashed.
7. Reattach the intake duct to the Lexan shea-
the using the Velcro strip.
8. When attaching the intake duct to the Lexan
sheathe, make sure that you begin in one corner
and that you press down on the corner of the
intake duct and then go to the next corner un-
til the entire circumference of the intake duct is
firmly attached.
9. Switch the device on and check that
the parts are correctly fitted.
www.mpsmicropaint.com14 DUSTER 3000 Downdraft - mobile air recycling vacuum device
CLEANING OF THE INTAKE DUCT / ACCESSORIES
It is located at the elbow on the upper surface of the intake duct. Each time you clean the
intake filters make sure that you blow this diffuser clean with compressed air.
REPAIR KIT PROVIDED FOR THE INTAKE DUCT
Clean thoroughly with soapy water.
ACCESSORIES
24“ (61 cm) portable intake duct extension, (part number 0031)
Velcro
fastener
Standard
intake duct
Portable intake
duct extension,
61 cm
Strut
extension Velcro
fastener
Connect to the device and the underside of the existing intake duct using the Velcro strip in order
to undertake painting and sanding work on large vehicles.DUSTER 3000 Downdraft - mobile air recycling vacuum device 15
STANDARD FILTERS
Filter level 1
11704 - dust / paint spray filter elements – 3 items
(66 cm x 66 cm x 5 cm)
Fiber glass dust / paint spray collection element
with tackifier. High-performance filter traps filler
dust and paint sprays. Requires cleaning.
6-month service life.
Filter level 2
11205 - Intake filters with metal frame – 3 items
(61 cm x 61 cm x 10 cm)
Pleated fabric for larger surface area in a 10 cm
metal frame. Lower throughput speed due to the
larger surface area; particles of 5 –10 or more in
size are trapped. Requires cleaning.
6-month service life.
Filter level 2B
11209 - activated carbon filters – 3 items
(61 cm x 61 cm x 5 cm)
Activated carbon filters each weighing 3 kg.
Removal of VOCs, toxic vapors and odors.
Not to be cleaned.
9-month service life.
Filter level 3
11207 - Viledon pocket filter – 1 item
(61 cm x 61 cm x 66 cm)
Large surface for low-level collection,
93 - 94% up to 3 microns, 27% up to 1 micron.
Not to be cleaned.
12-month service life.
www.mpsmicropaint.com16 DUSTER 3000 Downdraft - mobile air recycling vacuum device TROUBLE-SHOOTING Unable to start device: 1. Make sure that the mains cable is connected to a 220 V power socket and is not damaged. 2. Fluctuations in mains voltage may lead to the electric motor not starting up properly. Make sure that your power distribution system is not overloaded. A 15A circuit breaker is required. 3. Do not use any extensions for the mains cable, as doing so could lead to losses of current. 4. The electric motor is fitted with a thermal overload protection device, and it restarts automatically once it has cooled down. Problems with the digital airflow display: 1. The digital airflow monitoring unit may likewise be adversely affected by fluctuations in mains voltage. 2. Consult the manufacturer or the dealer before resetting it. Filter problems: 1. The most frequent filter problem is the clogging of the intake filters by particles of paint if the green dust / paint spray filter elements are not installed. 2. If there is heavy paint spray or if clear paints are used, double green filter elements must be used in order to trap the highly concentrated particles. 3. If the folds of the Viledon pocket filter are not vertically arranged this may significantly restrict the airflow. See page 13, point 5.
DUSTER 3000 Downdraft - mobile air recycling vacuum device 17
GUARANTEE
Important:
In order to activate your guarantee the guarantee card that is supplied with the device must be filled in
and sent to Island Clean Air Inc. within 14 days. If the device has not been registered by completing and
promptly sending in the guarantee card, claims may be turned down. You should therefore complete
and send in your guarantee card today.
1 YEAR guarantee
Every product sold by Island Clean Air Inc. (ICA) is thoroughly checked, calibrated and tested before it
is shipped. The device is guaranteed to be free of any manufacturing or material defects for a period of
one (1) year after its original purchase. During the guarantee period replacement parts will be provided
free of charge for any parts which are acknowledged to be defective.
Please contact our customer service department on 1-800-661-6211 in order to report defective parts,
and to obtain authorization to return them, before returning the defective parts for checking and/or
replacement.
This guarantee does not apply to filters which have been cleaned or damaged in any way due to an
accident, neglect or misuse, and it lapses if the device is sold on, hired out, or otherwise disposed of.
We recommend that only original OEM filters be used in our devices, and the use of any other filters
which are not specified by the manufacturer may impair the efficiency and safety of the device and
invalidate this guarantee.
In every case ICA excludes liability for indirect, fortuitous or consequential losses which arise from the
sale or use of this product. This exclusion of liability applies both during the guarantee period and
subsequently. This guarantee gives you certain rights.
In the case of any problems which may involve the guarantee, the customer service department of
Island Clean Air Inc. in Vancouver must be notified without delay by phoning 1-800-661-6211, or locally
(604) 322-2979, or by sending a fax to: (604) 322-8674.
Our aim is to provide all customers with the best possible standard of products and service
ISLAND CLEAN AIR INC.
8793 Cambie Street, Vancouver, B.C. Canada, V6P 3J9
Gebührenfrei (800) 661-6211
Tel.: 604.322.2979 Fax: 604.322.8674
E-Mail: info@islandcleanair.com • Website: www.islandcleanair.com
www.mpsmicropaint.com18 DUSTER 3000 Downdraft - mobile air recycling vacuum device NOTES
ORDER FORM FOR REPLACEMENT FILTERS
Please copy this page and send us your order by fax to:
+ 49 25 22 - 8 30 97 18
N.B. ONLY USE ORIGINAL FILTERS!
Pre-filter pad (green) – filter level 1
Item number: 05300210
Price per item: 19.00 euros Number:
Cartridge / main filter – filter level 2
Item number: 05300211
Price per item: 169.00 euros Number:
Pre-filter pad (green) – filter level 1
Item number: 05300212
Price per item: 149.00 euros Number:
Pre-filter pad (green) – filter level 1
Item number: 05300213
Price per item: 229.00 euros Number:
Sales tax and shipping costs from Oelde warehouse to be added to all prices.
Company Adress
Name
Date Signature
MPS Micropaint Am Landhagen 16 0 25 22-8 30 97 17
www.mpsmicropaint.com Deutschland GmbH 59302 Oelde dpoettker@mpsmicropaint.comMPS Micropaint Am Landhagen 16 0 25 22-8 30 97 17 www.mpsmicropaint.com Deutschland GmbH 59302 Oelde dpoettker@mpsmicropaint.com
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